XCell Ion-X2 Assembly Manual Download Page 36

Page: 36 / 123

XCell Ion-X

Assembly Manual

Page 36 of 123

Created: 8/25/2007

This document may not be distributed without permission of Miniature Aircraft USA

2D) Drive Train Components - Bag #2D

#0105

M3 X 4.5

Threaded Ball

2 Each

#0019
M3 Locknut
5 each

#0107

M3 X 6

Threaded

Ball

1 Each

#0112

M3 X 9.4

Threaded

Ball

2 Each

#0113

M3 X 10.5

Double

Threaded

Ball

1 Each

#122-28

.187” x .080”

Brass Spacer

1 Each

#0597-3

.187” x .182”

Brass Spacer

1 Each

#124-22

.187” x .298”

Brass

Spacer

1 Each

#0099
M3 x 30
Phillips
Bolt
1 Each

#0077
M3 x 30
Socket
Bolt

4 Each

#0032
M2.9 x 9.5
Phillips
Screw

#124-148
Modified
Bellcrank
1 Each

#0167
Bellcrank

2 Each

#124-146
Canopy Mount
Extension
1 Each

#0186
Boom
Clamps
2 Each

#0051
M3 Socket
Set Screw
2 Each

#0060-1
M3 x 6
Socket Bolt
13 each

#0061
M3 x 8
Socket Bolt
13 Each

#0009
M3 Washer
Small
4 Each

#124-14
Upper
Canopy Stud
1 Each

#124-13
Lower
Canopy
Stud
1 Each

#0169
Bellcrank
Stud
1 Each

#0171
M3 Collar

2 Each

#0159
M3 x 7 x 3
Ball
Bearing

6 Each

#0109

M3 X 8

Threaded

Ball

1 Each

#115-40
Landing
Gear
Mounts

2 Each

#0003
M3 Washer
Small
2 Each

#0063
M3 x 10
Socket Bolt

2 Each

Summary of Contents for Ion-X2

Page 1: ...Created 8 25 2007 Copyright Miniature Aircraft US This document may not be distributed without permission of Miniature Aircraft USA X Cell Ion X2 Assembly Manual Version 1 0 Revision Date 08 22 2007...

Page 2: ...SA Created 8 25 2007 This document may not be distributed without permission of Miniature Aircraft USA For More Information contact Miniature Aircraft USA 31713 Long Acres Drive Sorrento FL 32776 USA...

Page 3: ...Train Components Bag 1A Single Gear 17 1A D Drive Train Components Bag 1A Double Gear 18 1B Primary Drive Bag 1B 19 STEP 2 MAIN FRAME ASSEMBLY 20 2A Major Frame Components Bag 2A 20 2B Chassis Compone...

Page 4: ...e Arms 88 6B Assemble Flybar Bag 6B 88 6B 1 Assemble Install Flybar Control System 89 6B 2 Assemble Install Flybar Bell Links 91 6B 3 Install Flybar 91 6B 4 Install Flybar Paddles 92 6D 5 Install Roto...

Page 5: ...l R1 0 08 12 07 Revisions for final kitting modifications 08 17 07 Corrected document format errors 08 22 07 Initial Release For the most current version of this manual please refer to www miniatureai...

Page 6: ...er flyer and starts with careful construction and continues with selection and installation of reliable radio equipment and engine The need for safety is nowhere greater than at the flying field A num...

Page 7: ...is required send the component in question if not missing together with a photocopy of your bill of sale and an accurate description of the problem and part Ship components fully insured and prepaid M...

Page 8: ...thout permission of Miniature Aircraft USA II Kit Prerequisites In order to assemble this kit you will need a number of additional supplies and tools to ensure the best final result They are as follow...

Page 9: ...ed without permission of Miniature Aircraft USA Tools Needed for Assembly M5 Nut Driver M5 5 Nut Driver M7 Nut Driver M4 Nut Driver 1 5mm allen driver 2 0mm allen driver 2 5mm allen driver 3 0mm allen...

Page 10: ...be distributed without permission of Miniature Aircraft USA Additional Components Needed Electronics Rotor Blades Main Rotor Blades 700 720mm 5mm blade bolt 14mm blade root Tail Rotor Blades 95 105mm...

Page 11: ...ot be distributed without permission of Miniature Aircraft USA Power System Main Batteries Documentation The most recent version of all of the documentation can be found on the website www miniatureai...

Page 12: ...to prevent them from rusting This coating can interfere with the adhesives and thread locks needed for assembly Use a solvent such as alcohol or acetone to clean the various metal parts especially thr...

Page 13: ...iption Actual Size 0003 M3 Washer Large 0004 M4 Washer Small 0009 M3 Washer Small 0015 M2 Hex Nut 0016 M3 Serrated Lockwasher 0017 M3 Hex Nut 0019 M3 Locknut 0019 1 M3 Locknut Thin 0020 M2 5 Locknut 0...

Page 14: ...x 6 Socket Bolt 0061 M3 x 8 Socket Bolt 0062 M3 x 10 Flat Head Socket Bolt 0063 M3 x 10 Socket Bolt 0065 M3 x 12 Socket Bolt 0073 M3 x 20 Socket Bolt 0075 M3 x 25 Socket Bolt 0077 M3 x 30 Socket Bolt...

Page 15: ...ot be distributed without permission of Miniature Aircraft USA Assembly Components Unbagged Parts Decals Building Notes These parts will be found in the kit box They are not part of a parts bag Canopy...

Page 16: ...rmission of Miniature Aircraft USA Assembly Components Long Parts Bag Building Notes These parts are bagged together due to their size and will be used in later steps 120 15 33 Aluminum Tail Boom 1 Ea...

Page 17: ...d an optional gear ratio the part number for the ratio plates and main gear may be different If you ordered the optional ultimate 3d kit this bag will be replaced with the one on the following page Th...

Page 18: ...e the Bag 1A contents If you have ordered an optional gear ratio the part number for the ratio plates and main gear may be different In this version of the kit the autorotation unit comes fully assemb...

Page 19: ...elt 124 xxx xxmm 124 xxx xxmm 1 belt Drive Pulley ratio dependent 124 216 6mm 16 tooth 124 216 8 8mm 16 tooth 124 217 6mm 17 tooth 124 217 8 8mm 17 tooth 124 218 6mm 18 tooth 124 218 8 8mm 18 tooth 12...

Page 20: ...n of Miniature Aircraft USA Step 2 Main Frame Assembly 2A Major Frame Components Bag 2A 124 130 CF Left Main Frame 1 each 124 132 CF Right Main Frame 1 each 124 134 G 10 Battery Main Plate 1 each 124...

Page 21: ...aring Block 1 each 124 144 Battery Base Channel 1 each 126 55 Gyro Mounting Channel 1 each 120 12 Upper Main Shaft Bearing Block 1 each 124 14 Upper Canopy Stud 1 each 124 13 Lower Canopy Stud 1 each...

Page 22: ...iature Aircraft USA 2B 1 Assemble Left Frame Parts Relationship 0874 1 0061 2 0061 3 0061 2 125 65 124 34 115 20 0060 1 0169 124 13 124 140 124 130 124 138 0019 0009 0019 0061 3 0062 2 124 136 0061 2...

Page 23: ...uted without permission of Miniature Aircraft USA 2B 1 a 2B 1 b 2B 1 c 2B 1 d 2B 1 e 2B 1 f 2B 1 g 0060 1 0060 1 0169 0060 1 0060 1 0169 115 20 Install here for 120 Bellcrank Position Install here for...

Page 24: ...f Miniature Aircraft USA 2B 1 h 2B 1 i 2B 1 j 2B 1 k 2B 1 l Building Notes Note orientation and position of the vertical and horizontal rails 2B 1 m 2B 1 n 2B 1 o Building Notes Note orientation and p...

Page 25: ...t permission of Miniature Aircraft USA 2B 1 P 2B 1 Q 2B 1 R 2B 1 s 2B 1 t 2B 1 u 2B 1 v 2B 1 w Building Notes Do not tighten the front bearing block mount bolts until the primary drive shaft is instal...

Page 26: ...5 70 tooth Crown Gear 1 Each 0866 10 M14 x 20 x 2 Shim 2 Each 0866 13 M14 x 20 x 1 Shim 1 Each 0866 11 14mm Teflon O Ring 2 Each 0875 1 Main Shaft Collars 2 Each 0840 6 M3 x 20 Steel Dowel Pin 1 Each...

Page 27: ...23 This document may not be distributed without permission of Miniature Aircraft USA 2C 1 Assemble Constant Drive Unit 2C 1 1 Single Gear Constant Drive Parts Relationship 0866 10 0866 11 0866 13 0866...

Page 28: ...eated 8 25 2007 This document may not be distributed without permission of Miniature Aircraft USA 2C 1 1 a 2C 1 1 b 2C1 1 c 2C 1 1 d 2C 1 1 e 2C1 1 f 2C 1 1 g 2C 1 1 h 2C1 1 i 0866 13 0866 10 0866 11...

Page 29: ...3 This document may not be distributed without permission of Miniature Aircraft USA 2C 1 2 Double Gear Constant Drive Parts Relationship 2C 1 1 a 2C 1 1 b 2C1 1 c 0866 10 0866 11 0866 13 0866 6 0866 5...

Page 30: ...30 of 123 Copyright Miniature Aircraft USA Created 8 25 2007 This document may not be distributed without permission of Miniature Aircraft USA 2C 1 1 d 2C 1 1 e 2C1 1 f 2C 1 1 g 2C 1 1 h 0866 13 0866...

Page 31: ...rcraft USA Page 31 of 123 This document may not be distributed without permission of Miniature Aircraft USA 2C 2 Install Drive Train Components Parts Relationship 124 38 0866 15 120 12 120 8 0866 12 0...

Page 32: ...ide it into place as shown Now apply thread lock and tighten the bolts that hold the mainshaft bearing blocks into place The main shaft can be removed for the next steps 2C 2 g 2C 2 h 2C 2 i Building...

Page 33: ...Notes align the holes in the main shaft autorotation unit and retaining collar and slide the pin through them Building Notes slide the pinion gear forward as shown and snug one of the set screws 2C 2...

Page 34: ...2 Assembly Manual Page 34 of 123 Copyright Miniature Aircraft USA Created 8 25 2007 This document may not be distributed without permission of Miniature Aircraft USA Left Frame Fastener Map Inside Vie...

Page 35: ...Created 8 25 2007 Copyright Miniature Aircraft USA Page 35 of 123 This document may not be distributed without permission of Miniature Aircraft USA Left Frame Fastener Map Outside View 0061 0061 0060...

Page 36: ...124 22 187 x 298 Brass Spacer 1 Each 0099 M3 x 30 Phillips Bolt 1 Each 0077 M3 x 30 Socket Bolt 4 Each 0032 M2 9 x 9 5 Phillips Screw 124 148 Modified Bellcrank 1 Each 0167 Bellcrank 2 Each 124 146 Ca...

Page 37: ...nt may not be distributed without permission of Miniature Aircraft USA 2D 1 Install Right Frame Parts Relationship 2D 1 a 2D 1 b 2D 1 c 0060 1 3 0060 1 4 0061 0061 0169 0032 2 0060 1 0060 1 124 14 124...

Page 38: ...This document may not be distributed without permission of Miniature Aircraft USA 2D 1 d 2D 1 e 2D 1 f 2D 1 g 2D 1 h Building Notes Don t tighten the two bolts for the front bearing block until step...

Page 39: ...2007 Copyright Miniature Aircraft USA Page 39 of 123 This document may not be distributed without permission of Miniature Aircraft USA 2D 1 l 2D 1 m 2D 1 n 2D 1 o 2D 1 p 2D 1 q 2D 1 r 2D 1 s 2D 1 t 0...

Page 40: ...XCell Ion X 2 Assembly Manual Page 40 of 123 Copyright Miniature Aircraft USA Created 8 25 2007 This document may not be distributed without permission of Miniature Aircraft USA 2D 1 u 0077 4...

Page 41: ...nual Created 8 25 2007 Copyright Miniature Aircraft USA Page 41 of 123 This document may not be distributed without permission of Miniature Aircraft USA Frame Bolt Map Right View 0061 0061 0060 1 0061...

Page 42: ...y Manual Page 42 of 123 Copyright Miniature Aircraft USA Created 8 25 2007 This document may not be distributed without permission of Miniature Aircraft USA Frame Bolt Map Left View 0061 0061 0063 006...

Page 43: ...document may not be distributed without permission of Miniature Aircraft USA 2D 2 Assemble Bellcranks Parts Relationship 0169 0169 0112 0107 0112 0113 0171 0171 0051 0051 0159 0159 0159 0009 2 0009 0...

Page 44: ...Aircraft USA Created 8 25 2007 This document may not be distributed without permission of Miniature Aircraft USA 2D 2 a 2D 2 b 2D 2 c 2D 2 d 2D 2 e 2D 2 f 2D 2 g 2D 2 h 2D 2 i Right Bellcrank 0167 01...

Page 45: ...t USA Page 45 of 123 This document may not be distributed without permission of Miniature Aircraft USA 2D 2 j 2D 2 k 2D 2 l 2D 2 m 2D 2 n 2D 2 o 2D 3 Install Bellcranks 2D 3 a 2D 3 b 2D 3 c Front Bell...

Page 46: ...age 46 of 123 Copyright Miniature Aircraft USA Created 8 25 2007 This document may not be distributed without permission of Miniature Aircraft USA 2D 3 d 2D 3 e 2D 3 f 2D 3 g 2D 3 h 2D 3 i 2D 3 j Fron...

Page 47: ...t USA Step 3 Skids Battery Plate 3A Landing Gear Bag 3A 124 152 CF Reinforcement plate 1 each 127 54A Skid Plugs 4 each 127 53 Struts 2 each 124 150 Control Plate G 10 1 each 0003 M3 Washer 6 each 127...

Page 48: ...3A 1 b 3A 1 c Building Notes Locate the molded bosses on each of the landing gear struts Find the center of drill through the boss with a 41 drill The re drill with the larger 29 drill Drill all four...

Page 49: ...ent may not be distributed without permission of Miniature Aircraft USA 3A 1 d 3A 1 e 3A 1 f 3A 1 g 3A 1 h 3A 1 i 3A 1 j 3A 1 k 3A 1 l 127 54 0058 1 Building Notes Tighten only until set screw is flus...

Page 50: ...re Aircraft USA Created 8 25 2007 This document may not be distributed without permission of Miniature Aircraft USA 3A 1 m 3A 1 n 3A 1 o 3A 1 p 3A 1 q 3A 1 r 3A 1 m 3A 1 n Building Notes Slide skids i...

Page 51: ...lt 4 each 0075 M3 x 25 Socket Bolt 4 each 0004 M4 Washer 1 each 0063 M3 x 10 Socket Bolt 12 each 0061 M3 x 8 Socket Bolt 8 each 0057 M4 x 4 Socket Set Screw 2 each 0058 M4 x 5 Socket Set Screw 4 each...

Page 52: ...1 Assemble Primary Belt Drive Parts Relationship 0083 0084 124 156 124 154 124 157 0075 0075 0075 0075 0073 0073 0073 0073 0063 0063 0061 0061 0032 0032 124 159 124 158 127 63 2 127 63 2 127 63 2 127...

Page 53: ...t USA Page 53 of 123 This document may not be distributed without permission of Miniature Aircraft USA 4A 1 a 4A 1 b 4A 1 c 4A 1 d 4A 1 e 4A 1 f 4A 1 g 4A 1 h 4A 1 i 0077 0077 0077 0077 124 160 0586 1...

Page 54: ...4A 1 q 4A 1 r Building Notes Insert the primary drive assembly through the drive belt and one end into the upper bearing block as shown Note the arrow on the lower bearing block should be forward Buil...

Page 55: ...tributed without permission of Miniature Aircraft USA 4A 1 s 4A 1 t 4A 1 u 4A 1 v 4A 1 w 4A 1 x 4A 1 y 4A 1 z 4A 1 aa Building Notes Tighten the set screw against the shaft flat WHILE pushing the gear...

Page 56: ...1 cc Building Notes Tighten the set screw against the shaft flat WHILE pushing the pulley down against the lower bearing 4A 2 Assemble Motor Mount Motor 4A 2 a 4A 2 b 4A 2 c 4A 2 d 4A 2 e 4A 2 f Buil...

Page 57: ...23 This document may not be distributed without permission of Miniature Aircraft USA 4A 2 g 4A 2 h 4A 2 i 4A 2 j 4A 2 k 4A 2 l Building Notes Align one set screw with the flat on the motor shaft If th...

Page 58: ...on the battery packs match the polarity of the speed controller Failing to connect the polarities correctly will cause damage to the speed controller Carefully solder all connections and make sure all...

Page 59: ...iniature Aircraft USA 4A 4 Install Motor 4A 4 a 4A 4 b 4A 4 c 4A 4 d 4A 4 e 4A 4 f 4A 4 g 4A 4 h Building Notes Depending on the drive ratio you may need the shorter or longer bolt to set the belt ten...

Page 60: ...e Aircraft USA 4A 4 i 4A 4 j 4A 4 k Building Notes Using an allen driver tighten the belt adjustment mechanism until the drive belt will deflect 1 16 or less when pushed from the side 4A 4 l 4A 4 m Bu...

Page 61: ...x 6 Threaded Ball 4 each 0112 M3 x 7 Threaded Ball 2 each 0065 M3 x 12 Socket Bolt 1 each 0097 M3 x 22 Phillips Bolt 2 each 0133 Ball Links 6 each 0159 M3 x 7 x 3 Ball Bearings 5 each 0217 Swashplate...

Page 62: ...may not be distributed without permission of Miniature Aircraft USA Parts Relationship 0097 0097 106 08 106 08 106 08 106 08 0869 0869 0109 0109 0219 0159 0159 0221 0221 0159 0159 0597 2 0597 2 106 07...

Page 63: ...niature Aircraft USA 5A 1 Assemble Swashplate 5A 1 a 5A 1 b 5A 1 c Building Notes Thread set screws into the bearing tension holes on the bottom of the swashplate Do not overtighten Optional 140 degre...

Page 64: ...ibuted without permission of Miniature Aircraft USA 5A 2 Swashplate Control Rods 5A 2 a 5A 2 b 5A 2 Assemble Washout Mixer Parts Relationship 0219 0221 0221 0097 0097 0159 0159 0159 0159 106 08 106 08...

Page 65: ...5 2007 Copyright Miniature Aircraft USA Page 65 of 123 This document may not be distributed without permission of Miniature Aircraft USA 5A 2 a 5A 2 b 5A 2 c 5A 2 d 5A 2 e 5A 2 f 5A 2 g 5A 2 h 5A 2 i...

Page 66: ...USA Created 8 25 2007 This document may not be distributed without permission of Miniature Aircraft USA 5A 2 j 5A 2 k 5A 2 l Building Notes Heat Plastic with heat gun until hot and then move the link...

Page 67: ...right Miniature Aircraft USA Page 67 of 123 This document may not be distributed without permission of Miniature Aircraft USA 5A 3 Install Swashplate Washout Mixer 5A 3 a 5A 3 b 5A 3 c 5A 3 d 5A 3 e 5...

Page 68: ...distributed without permission of Miniature Aircraft USA 5B Battery Speed Control Mounts Bag 5B Threaded Balls Used For Swashplate Mixer Assembly Prints Actual Size 0107 0103 0109 0112 0113 124 176 Fe...

Page 69: ...5 2007 Copyright Miniature Aircraft USA Page 69 of 123 This document may not be distributed without permission of Miniature Aircraft USA 5B 1 Mount Speed Controller 5B 1 a 5B 1 b 5B 1 c 5B 1 d 5B 2 Pr...

Page 70: ...ll Ion X 2 Assembly Manual Page 70 of 123 Copyright Miniature Aircraft USA Created 8 25 2007 This document may not be distributed without permission of Miniature Aircraft USA 5B 2 d 5B 2 e 5B 2 f 5B 2...

Page 71: ...s Electronics Bag 5C 5C 1 Install Servos 0103 M2 x 5 Long Threaded Ball 4 each 0038 M2 5 x 8 Phillips Bolt 8 each 0575 1 Plastic Servo Blocks 2 each 0133 Ball Link Long 6 each 0390 Wire Retainer 6 eac...

Page 72: ...Copyright Miniature Aircraft USA Created 8 25 2007 This document may not be distributed without permission of Miniature Aircraft USA 5C 1 1 Install Pitch Servo Parts Relationship 5C 1 1 a 5C 1 1 b 03...

Page 73: ...ure Aircraft USA Page 73 of 123 This document may not be distributed without permission of Miniature Aircraft USA 5C 1 2 Install Elevator Servo Parts Relationship 5C 1 2 a 5C 1 2 b 5C 1 2 c 0337 0133...

Page 74: ...Copyright Miniature Aircraft USA Created 8 25 2007 This document may not be distributed without permission of Miniature Aircraft USA 5C 1 3 Install Aileron Servo Parts Relationship 5C 1 3 a 5C 1 3 b 0...

Page 75: ...iniature Aircraft USA Page 75 of 123 This document may not be distributed without permission of Miniature Aircraft USA 5C 1 4 Install Rudder Servo Parts Relationship 5C 1 4 a 5C 1 4 b 5C 1 4 c 0575 1...

Page 76: ...ircraft USA Created 8 25 2007 This document may not be distributed without permission of Miniature Aircraft USA 5C 1 5 Check Servo Orientation 5C 1 5 a 5C 1 5 b 5C 1 5 c 5C 1 5 d Rudder Servo Aileron...

Page 77: ...25 2007 Copyright Miniature Aircraft USA Page 77 of 123 This document may not be distributed without permission of Miniature Aircraft USA 5C 2 Install Electronics 5C 2 a 5C 2 b 5C 2 c 5C 2 d 5C 2 e 5C...

Page 78: ...25 2007 This document may not be distributed without permission of Miniature Aircraft USA 5C 3 Install Servo Control Rods 5C 3 a 5C 3 b 5C 3 c 5C 3 d 5C 3 e 5C 3 f 5C 3 g 5C 3 h 0103 0015 0103 0015 0...

Page 79: ...ssion of Miniature Aircraft USA Servo Control Rod Lengths E2 C2 C2 C1 C1 E1 0367 0367 0337 0133 0133 0133 0133 0133 0133 0133 0133 0133 0133 0133 0133 0369 0369 0369 20 mm 20 mm 12 mm 44 mm 120 Swashp...

Page 80: ...ature Aircraft USA Created 8 25 2007 This document may not be distributed without permission of Miniature Aircraft USA 5D Install Canopy Bag 5D 5D 1 Prepare Canopy 115 94 Rubber Grommet Small 2 each 1...

Page 81: ...thout permission of Miniature Aircraft USA 5D 1 a 5D 1 b 5D 1 c 5D 1 d 5D 1 e Building Notes At this point you can prepare the canopy by either painting it or applying canopies See the suggested decal...

Page 82: ...4 each 0065 M3 x 12 Socket Bolt 3 each 0112 M3 x 9 4 Threaded Ball 2 each 0319 M8 x 16 Ball Bearing 4 each 0324 M10 5 x 15 9 x 90 Shim 2 each 0840 10 M8 x 12 x 70 Shim 2 each 0331 M8 x 13 x 50 Shim 2...

Page 83: ...Aircraft USA Page 83 of 123 This document may not be distributed without permission of Miniature Aircraft USA 6A 1 Head Block Assembly 6A 1 a 6A 1 b 6A 2 Assemble Bell Mixer Parts Relationship 120 18...

Page 84: ...Manual Page 84 of 123 Copyright Miniature Aircraft USA Created 8 25 2007 This document may not be distributed without permission of Miniature Aircraft USA 6A 2 a 6A 2 b 6A 2 c 6A 2 d 0112 0109 123 26...

Page 85: ...Bell Mixers 6A 3 a 6A 3 b Building Notes Select the bell mixer with the inserted bolt and thread it into the rear hole on the blade grip tighten it until just before the assembly is fully tight Check...

Page 86: ...25 2007 This document may not be distributed without permission of Miniature Aircraft USA 6A 4 Blade Arm Assembly Parts Relationship 6A 4 1 Assemble Blade Arms 6A 4 1a 6A 4 1 b 6A 4 1 c 120 5 0844 12...

Page 87: ...t be distributed without permission of Miniature Aircraft USA 6A 4 1 d 6A 4 1 d 6A 4 1 d 6A 4 1 e 6A 4 1 f 6A 4 1 g 6A 4 1 h 6A 4 1 i 0840 12 Middle Bearing 0844 12 Rounded Edge 120 05 0848 2 Seat In...

Page 88: ...ol Rod 2 each 0133 1 Ball Link Long 8 each 0135 Ball Link Short 4 each 126 88 Flybar Control Spacer 4 each 0555 1 M3 Ball 2 each 0063 M3 x 10 Socket Bolt 4 each 0049 3 M2 x 8 Socket Bolt 6 each 0052 M...

Page 89: ...buted without permission of Miniature Aircraft USA Parts Relationship 6B 1 Assemble Install Flybar Control System 6B 1 a 6B 1 b 6B 1 c 126 88 126 88 126 88 126 88 0053 5 0053 5 0555 1 0555 1 0063 0063...

Page 90: ...USA Created 8 25 2007 This document may not be distributed without permission of Miniature Aircraft USA 6B 1 d 6B 1 e 6B 1 f 6B 1 g 6B 1 h 6BD 1 i 6B 1 g 6B 1 h 126 88 Bevel Towards Inside 126 90 0049...

Page 91: ...bled link onto the double ball on the bell mixer and the other onto the double ball on the flybar carrier Repeat for the other side The flybar needed for the next step is located in a separate bag 6B...

Page 92: ...ument may not be distributed without permission of Miniature Aircraft USA 6B 4 Install Flybar Paddles 6B 4 a 6B 4 b 6B 4 c 6B 4 d Building Notes make sure both flybar paddles are parallel to each othe...

Page 93: ...ted 8 25 2007 Copyright Miniature Aircraft USA Page 93 of 123 This document may not be distributed without permission of Miniature Aircraft USA 6D 5 d 6D 5 e 6D 5 f 6D 5 g 6D 5 h 6D 5 i 0057 121 4 2 1...

Page 94: ...distributed without permission of Miniature Aircraft USA Rotor Head Control Rod Lengths 0133 1 0133 1 0133 1 0133 1 0133 1 0133 1 0133 1 0133 1 0135 0135 0135 0135 121 6 121 6 61 mm 61 mm 9 mm 9 mm R...

Page 95: ...uted without permission of Miniature Aircraft USA Step 7 Tail Rotor 7A Tail Rotor Hub Bag 7A 122 65 Tail Rotor Hub 1 each 0873 1 T R Blade Grips 2 each 120 39 M5 x 10 Ball Bearings 2 each 0446 4 M4 x...

Page 96: ...document may not be distributed without permission of Miniature Aircraft USA 7A 1 Assemble Tail Rotor Hub Parts Relationship 122 65 0457 0457 120 39 120 39 0446 4 0446 4 0021 0021 0019 0019 0097 0097...

Page 97: ...7A 1 g 7A 1 h Building Notes tighten the retaining nut carefully until it is snug Now loosen it slightly until the blade grip moves freely Be careful not to get thread lock in the bearings DO NOT OVE...

Page 98: ...Copyright Miniature Aircraft USA Created 8 25 2007 This document may not be distributed without permission of Miniature Aircraft USA 7A 1 i 7A 2 Install Tail Rotor Blades 7A 2 a 7A 2 b 7A 2 c 0097 2...

Page 99: ...Dog Point Set Screw 2 Each 0859 16 Pitch Links 2 Each 0015 M2 Hex Nut 3 Each 0101 M2 x 5 Threaded Ball short thread 1 Each 0435 Brass Slider 1 Each 0437 Pitch Control Ring 1 Each 0049 M2 x 10 Socket B...

Page 100: ...8 25 2007 This document may not be distributed without permission of Miniature Aircraft USA 7B 1 Assemble TR Pitch Yoke Parts Relationship 7B 1 a 7B 1 b 7B 1 c 0439 0439 0435 0437 0101 120 14 0443 2 0...

Page 101: ...ated 8 25 2007 Copyright Miniature Aircraft USA Page 101 of 123 This document may not be distributed without permission of Miniature Aircraft USA 7B 1 d 7B 1 e 7B 1 f 7B 1 g 7B 1 h 7B 1 i 120 14 0443...

Page 102: ...ure Aircraft USA Created 8 25 2007 This document may not be distributed without permission of Miniature Aircraft USA 7B 2 Assemble T R Bellcrank Parts Relationship 7B 2 a 7B 2 b 7B 2 c 0445 0103 0015...

Page 103: ...Manual Created 8 25 2007 Copyright Miniature Aircraft USA Page 103 of 123 This document may not be distributed without permission of Miniature Aircraft USA 7b 2 d 7B 3 Install T R Bellcrank 7B 3 a 7B...

Page 104: ...ual Page 104 of 123 Copyright Miniature Aircraft USA Created 8 25 2007 This document may not be distributed without permission of Miniature Aircraft USA 7B 3 Install T R Pitch Yoke 7BC 3 a 7B 3 b 7B 3...

Page 105: ...ut permission of Miniature Aircraft USA Step 8 Tail Boom 8 1 Install Tube Drive 8A 1 a Building Notes before inserting the tube drive into the tail boom as shown spray inside the boom with a spray gla...

Page 106: ...sher 2 Each 0032 M2 9 x 9 5 Phillips Screw 2 Each 0027 M2 2 x 9 5 Phillips Screw 2 Each 0009 M3 Washer 2 Each 0017 M3 Hex nut 8 Each 0133 1 Ball Link Grey 2 Each 0868 4 Teflon Heat Shrink 1 Each 0048...

Page 107: ...107 of 123 This document may not be distributed without permission of Miniature Aircraft USA 8A 1 Install Vertical Fin Mount Fin Parts Relationship 124 180 123 86A 123 86B 0061 0063 2 0063 0063 2 0063...

Page 108: ...ght Miniature Aircraft USA Created 8 25 2007 This document may not be distributed without permission of Miniature Aircraft USA 8A 1 a 8A 1 b 8A 1 c 8A 1 d 8A 1 e 8A 1 f 8A 1 g 123 86B 0061 0009 0006 0...

Page 109: ...Miniature Aircraft USA Page 109 of 123 This document may not be distributed without permission of Miniature Aircraft USA 8A 2 Install Horizontal Fin Mount Fin Parts Relationship 8A 2 a 8A 2 b 0019 000...

Page 110: ...nual Page 110 of 123 Copyright Miniature Aircraft USA Created 8 25 2007 This document may not be distributed without permission of Miniature Aircraft USA 8A 2 a 8A 2 b 8a 2 c 8A 2 d 138 5 mm 0019 0009...

Page 111: ...ual Created 8 25 2007 Copyright Miniature Aircraft USA Page 111 of 123 This document may not be distributed without permission of Miniature Aircraft USA 8A 3 Install Tail Rotor 8A 3 a 8A 3 b 8A 3 c 8A...

Page 112: ...USA 8A 4 Assemble Install T R Pushrod Parts Relationship 0015 M2 Hex Nut 1 Each 0043 M2 x 10 Slotted Bolt 1 Each 0020 M2 5 Hex Nut 1 Each 0039 M2 5 x 12 Phillips Bolt 1 Each 0477 Guide Support 1 Each...

Page 113: ...c 8A 6 d Building Notes Apply a small amount of grease to the torque tube end before inserting the tail boom Push the tail boom into the boom mount until it seats against the inside ledge You may need...

Page 114: ...thout permission of Miniature Aircraft USA 8A 7 Assemble T R Pushrod 8A 7 a 8A 7 b 8A 7 c 8A 7 d 8A 7 e 8A 7 f 8A 7 g 8A 7 h 0868 14 133 1 121 5 0868 14 121 5 133 1 Forward 20 5 8 from back of pushrod...

Page 115: ...bly Manual Created 8 25 2007 Copyright Miniature Aircraft USA Page 115 of 123 This document may not be distributed without permission of Miniature Aircraft USA 8A 8 Install T R Pushrod 8A 8 a 8A 8 b 8...

Page 116: ...reated 8 25 2007 This document may not be distributed without permission of Miniature Aircraft USA 8A 9 Assemble Tail Boom Supports Parts Relationship 0872 7 0872 7 0872 7 0872 7 0048 0048 0048 0048 0...

Page 117: ...yright Miniature Aircraft USA Page 117 of 123 This document may not be distributed without permission of Miniature Aircraft USA 8A 9 a 8A 9 b 8A 9 c 8A 9 d 8A 9 e 8A 9 f 8A 9 g 8A 9 h 8A 9 i 0048 0872...

Page 118: ...8 of 123 Copyright Miniature Aircraft USA Created 8 25 2007 This document may not be distributed without permission of Miniature Aircraft USA 8A 10 Install Tail Boom Supports 8A 10 a 8A 10 b 8A 10 c 8...

Page 119: ...8A 11 a 8A 11 b 8A 12 Balance Model 8A 12 a 8A 12 b 8A 12 c 8A 12 d 8A 12 e Building Notes To determine the model balance mount the batteries and canopy and lift the model by the flybar If the model...

Page 120: ...2007 This document may not be distributed without permission of Miniature Aircraft USA 8A 12 f 8A 12 g 8A 12 h 8A 12 i 8A 13 Install Main Rotor Blades 8A 13 a 8A 13 b Building Notes Tighten each blad...

Page 121: ...ll Ion X 2 Assembly Manual Created 8 25 2007 Copyright Miniature Aircraft USA Page 121 of 123 This document may not be distributed without permission of Miniature Aircraft USA Completed Model Right Vi...

Page 122: ...ell Ion X 2 Assembly Manual Page 122 of 123 Copyright Miniature Aircraft USA Created 8 25 2007 This document may not be distributed without permission of Miniature Aircraft USA Completed Model Left Vi...

Page 123: ...XCell Ion X 2 Assembly Manual Created 8 25 2007 Copyright Miniature Aircraft USA Page 123 of 123 This document may not be distributed without permission of Miniature Aircraft USA...

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