Xantrex RV2012GS Owner'S Manual Download Page 33 | Manualshive

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Wiring the Inverter/Charger

975-0209-01-01

2–15

Disconnecting
battery cables

To disconnect the batteries for service:

1. Turn the Inverter

ON

/

OFF

switch

OFF

.

2. Disconnect all AC inputs.

3. Disconnect the battery cables.

CAUTION: Equipment damage

Never disconnect the battery cables while the inverter is delivering power or the battery
charger is operating. Disconnecting the battery cables could cause a rapid voltage increase
that could damage the charger or other DC loads. Keep in mind that the Inverter

ON

/

OFF

switch on the inverter/charger does not turn off the charger section; it only turns off the
inverter.

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Summary of Contents for RV2012GS

Page 1: ...D programmed to the following settings Bat Capacity AUTO Auto LBCO ON Search sense DEFEAT PN 3341 Shore Power 30A VAC Dropout 40VAC Charge Rate 80 PN 270 0697 01 01 30 RV GS Series Inverter Charger Owner s Manual RV2012GS RV2012GS 15 20B RV2012GS 20B RV2512GS RV3012GS ...

Page 2: ......

Page 3: ...battery manufacturers for this information Audience The Manual is intended for anyone who needs to install and operate the RV Series Inverter Charger Installers should be certified technicians or electricians Organization This Manual is organized into four chapters and one appendix Chapter 1 introduces you to the RV Series Inverter Charger and describes its features and performance characteristics...

Page 4: ...ducts and services at www xantrex com WARNING Warnings identify conditions or practices that could result in personal injury or loss of life CAUTION Cautions identify conditions or practices that could result in damage to the unit or other equipment Important These notes describe things that are important for you to know but not as serious as a caution or warning AC ground Chassis ground Alternati...

Page 5: ...RV Series Inverter Charger Owner s Manual ...

Page 6: ...their respective owners and are used herein for identification purposes only Notice of Copyright RV Series Inverter Charger Owner s Manual June 2005 Xantrex International All rights reserved Disclaimer UNLESS SPECIFICALLY AGREED TO IN WRITING XANTREX TECHNOLOGY INC XANTREX a MAKES NO WARRANTY AS TO THE ACCURACY SUFFICIENCY OR SUITABILITY OF ANY TECHNICAL OR OTHER INFORMATION PROVIDED IN ITS MANUAL...

Page 7: ...Series Inverter Charger with damaged or substandard wiring 5 Do not operate the RV Series Inverter Charger if it has received a sharp blow been dropped or otherwise damaged in any way If the RV Series Inverter Charger is damaged see the Warranty section 6 Do not disassemble the RV Series Inverter Charger It contains no user serviceable parts See Warranty for instructions on obtaining service Attem...

Page 8: ...timony lead calcium gel cell absorbed mat or NiCad NiFe type rechargeable batteries Other types of batteries may burst causing personal injury and damage 3 Make sure the area around the battery is well ventilated 4 Never smoke or allow a spark or flame near the engine or batteries CAUTION Equipment damage The output side of the inverter s AC wiring should at no time be connected to public power or...

Page 9: ...Make sure all accessories are off so you don t cause a spark Precautions for Using Rechargeable Appliances Most rechargeable battery operated equipment uses a separate charger or transformer that is plugged into an AC receptacle and produces a low voltage charging output Some chargers for small rechargeable batteries can be damaged if connected to the modified sine wave output of the RV Series Inv...

Page 10: ...viii ...

Page 11: ...2 7 Tools and Materials Required 2 8 Connecting the AC Wiring 2 9 GFCI Requirements 2 9 DC Wiring 2 10 Safety Instructions 2 10 Battery Requirements 2 10 DC Over Current Protection 2 10 Connection of Grounding and Battery Systems 2 11 Battery Cable Sizing 2 12 Battery Cable Connection 2 13 Connecting the Battery Temperature Sensor 2 16 Mounting Options 2 16 Option A Mounting to the Negative Batter...

Page 12: ...tage One Bulk Charge Constant Current 3 7 Stage Two Absorption Constant Voltage 3 7 Stage Three Float Voltage 3 7 Temperature Compensated Charging 3 7 Dead Battery Charging 3 8 Battery Equalization 3 8 LED Indicator 3 10 Error Conditions 3 11 4 Troubleshooting Troubleshooting Guide 4 2 A Specifications Electrical Specifications A 2 Environmental Specifications A 2 Physical Specifications A 3 Acces...

Page 13: ...pter 1 introduces you to the RV Series Inverter Charger and describes its features and performance characteristics This chapter also contains information about the accessories available for the RV Series Inverter Charger ...

Page 14: ...s which require high current at startup see Inductive Loads on page 3 4 Inverter to Charger Transition The RV Series Inverter Charger includes a built in transfer switch that automatically transfers between inverter power and incoming AC power To operate the RV Series Inverter Charger as a charger an external source of AC power such as shore power or a generator must be supplied to the inverter AC...

Page 15: ...r Charger review the front panel features shown in Figure 1 1 and described in Table 1 2 Figure 1 1 RV Series Inverter Charger Front Panel Features Table 1 2 Front Panel Features Feature Description 1 AC wiring knockout 2 Negative DC terminal black 3 RV ground terminal green 4 Positive DC terminal red 5 Remote control jack 6 Battery Temp Sensor jack 7 LED indicator light 8 Inverter ON OFF switch 9...

Page 16: ...ve a built in shunt which when paired with the optional RC GS remote control enables advanced battery monitoring and inverter charger control To use the shunt the inverter charger must be wired correctly using the green RV ground terminal The RV Series Inverter Charger also has the necessary built in hardware to be connected to your generator enabling automatic generator starting when paired with ...

Page 17: ... in warm temperatures and undercharging in cold temperatures The BTS attaches to a battery terminal post or to the side of the battery using a self adhesive backing Part number Cable Length 31 6257 00 25 feet 31 6262 00 50 feet 31 6275 00 70 feet Table 1 3 Part number Details 130 0004 01 01 15 foot cord surface mount only 130 0004 02 01 25 foot cord surface mount only 130 0004 03 01 35 foot cord s...

Page 18: ...1 6 ...

Page 19: ...ion Chapter 2 contains information and procedures to install the RV Series Inverter Charger The topics in this chapter are organized as follows Choosing a Location Wiring the Inverter Charger Wiring to a Generator ...

Page 20: ... water is particularly destructive and potentially hazardous Ventilated Do not operate the inverter charger in a closed in area or restrict ventilation in any way The inverter charger requires air circulation to maintain optimum operating temperature and provide best performance If the unit has inadequate ventilation it may shut down due to overheating The air vented through the openings should al...

Page 21: ...ment above the batteries make sure there is a solid gas impermeable wall dividing the two compartments Never allow battery acid to drip on the inverter charger or its wiring when filling the batteries or reading their specific gravity Orientation To meet regulatory requirements the inverter charger must be mounted in one of the approved mounting orientations Desktop as shown in Figure 2 1 Upside d...

Page 22: ...and disconnect devices AC distribution panels DC components include Sources of DC power batteries for example DC cables DC over current protection and disconnect devices DC load center WARNING Fire shock and energy hazards Make sure all AC and DC wiring being connected to the RS is disconnected physically or by opening the breaker from all electrical sources before handling All wiring must be done...

Page 23: ...nals are labeled on the inverter Consult your local code for proper wire sizes connectors conduit and so on See Table 2 1 for minimum recommended wire sizing Code requires that an external disconnect switch be used in the AC input wiring circuit The AC breakers in a sub panel will meet this requirement Figure 2 1 RV Electrical System Diagram Important Figure 2 1 does not show all required groundin...

Page 24: ... not transfer power Wiring requirements The type of wiring required varies according to the electrical codes or regulations applicable to your installation Wire size must be coordinated with the over current protection provided ahead of the wire involved in accordance with the electrical codes or regulations applicable to your installation The AC circuit from the AC source to the inverter charger ...

Page 25: ...em when used with this inverter The inverter charger provides a system that automatically connects the neutral conductor of the inverter s AC output circuit to safety ground bonding it while the inverter charger is inverting and disconnects it unbonding it when the inverter charger is connected to external AC power This system is designed to conform to installation codes that require AC sources su...

Page 26: ...s are required to connect the AC wiring Tools and materials required to make AC wiring connections Wire strippers 1 2 13 mm open end wrench or socket Phillips screwdriver 2 Slotted screwdriver 1 4 6 mm blade Four conductor wire sized according to Table 2 1 for 15 A output breaker for 20 A output breaker Torque all AC wiring connections to 20 inch pounds Table 2 1 Minimum Recommended AC Wire Size F...

Page 27: ...erminal 5 Replace the AC wiring compartment cover GFCI Requirements A GFCI ground fault circuit interrupter is a device that deenergizes a circuit when a current to ground exceeds a specified value that is less than that required to open the circuit breaker GFCIs are intended to protect people from electric shocks and are usually required in wet or damp locations Installation in recreational vehic...

Page 28: ...stallation Battery Requirements Type Lead acid deep cycle battery or group of batteries The batteries may be a flooded gel or AGM type Volts 12 volts More Information Go to www xantrex com support for more information about batteries For detailed information about specific brands of batteries you will need to consult individual battery manufacturers DC Over Current Protection DC fusing In order to...

Page 29: ...onded to the grounding system at one and only one point in the system All installations should comply with all national and local codes and ordinances Figure 2 4 outlines proper connections for the RV Series inverter chargers CAUTION DO NOT connect the black battery negative terminal to the vehicle chassis ground DO NOT connect the DC load negative to the black battery negative Connect only to the...

Page 30: ... generate enough heat to become a fire hazard The following table gives recommended cable sizes for various cable run lengths and inverter voltages The U S NEC requires that the cables be protected by a fuse or breaker rated to match the cables ampacity at 90 C Figure 2 4 RV Series Grounding Diagram 30 CAUTION BATTERY POLARITY MUST BE CORRECT OR DAMAGE WILL RESULT VEHICLE CHASSIS GROUND BATTERY PO...

Page 31: ...er the cable terminal Figure 2 5 Use a wrench to tighten the nut to a torque of 12 ft lbs 16 3 Nm WARNING Fire hazard Use only appropriately sized copper cable Loose connections or improper connections will overheat Make sure the bolts supplied by Xantrex on the inverter charger are tightened to a torque of 15 16 ft lbs 20 4 21 7 Nm Torque all other connections to the manufacturer s specifications...

Page 32: ... one connector on the NEGATIVE cable to the NEGATIVE terminal on the battery Use a wrench to tighten the bolt to the torque recommended by the battery manufacturer Before proceeding check that the cable polarity is correct POSITIVE on the inverter charger is connected to the POSITIVE on the battery and NEGATIVE cable is connected to the NEGATIVE terminal on the battery 10 Place the ring terminal o...

Page 33: ...tery cables CAUTION Equipment damage Never disconnect the battery cables while the inverter is delivering power or the battery charger is operating Disconnecting the battery cables could cause a rapid voltage increase that could damage the charger or other DC loads Keep in mind that the Inverter ON OFF switch on the inverter charger does not turn off the charger section it only turns off the inver...

Page 34: ...Attaching the sensor to the side of the battery using the self adhesive backing also provides good results in most situations Option A Mounting to the Negative Battery Terminal To mount the sensor on the negative battery terminal 1 Select the battery to be monitored as follows Identify the battery bank that is directly connected to the inverter charger Within that bank if the batteries are in a ro...

Page 35: ...jack Secure the cable along its length Option B Mounting to the Side of the Battery Case To mount the sensor on the battery case 1 Select the battery to be monitored as follows Identify the battery bank that is directly connected to the inverter charger Within that bank if the batteries are in a row select a battery in the middle of the row 2 Select a side suitable for attaching the sensor The sur...

Page 36: ...The RV Series Inverter Charger AGS can be configured to start Onan QuietDiesel PowerTech and Generac brand generators For more information about selecting a generator configuration see the RV Series Remote Control Owner s Manual Generator Requirements The maximum charge rate of the battery charger is dependent upon the peak AC voltage available Because this type of battery charger uses only the pe...

Page 37: ... STOP 1 Relay 1 common contact GEN STOP 3 Relay 1 normally closed contact GEN START 2 Relay 2 normally open contact GEN START 1 Relay 2 common contact PREHEAT 1 Relay 3 normally open contact PREHEAT 2 Relay 3 common contact GEN RUN n a Generator run signal input This connection is required for the inverter charger to be able to detect when the generator is running For example Power Tech supplies a...

Page 38: ...r Tech configuration Generac configuration B Hold Time 2 seconds 15 seconds 2 seconds Preheat Time 15 7 25 Preheat to Crank Delay 2 1 0 Crank Time 25 15 15 Crank Retry Time 30 15 15 Spindown Time 3 3 3 Stop Pulse Time 60 9 60 Post Stop Pulse Wait Time 0 5 0 Max Stop Tries 1 4 1 Starter Cooldown Time 60 120 30 Max Start Tries 3 3 3 Stop Run Start Time Preheat Relay1 Glow Stop Relay2 Start Cranking ...

Page 39: ...Wiring to a Generator 975 0209 01 01 2 21 Generator Wiring Diagrams Onan Power Tech Figure 2 10 Onan QuietDiesel Wiring Diagram Figure 2 11 Power Tech Wiring Diagram ...

Page 40: ... RC GS Thermostat connections are made on the terminal block see Figure 2 8 on page 2 19 For specific information about thermostat wiring and where AGS connections should be made please consult your thermostat documentation or contact the thermostat manufacturer Figure 2 12 Generac Wiring Diagram GROUND START PREHEAT 1 COM GEN START 1 N O GEN START 2 N C GEN STOP 3 COM GEN STOP 1 N O GEN STOP 2 PR...

Page 41: ...information about operating the RV Series Inverter Charger Topics in this chapter include Remote Operation on page 3 2 Stand Alone Operation on page 3 2 Search Mode on page 3 2 Powering Loads on page 3 3 Battery Charging on page 3 7 ...

Page 42: ...begins charging if qualified AC power power that is within a usable voltage range above 70 V is connected to the inverter charger input If qualified AC power from shore power or a generator is applied to the unit it will transfer from inverter power to AC input power after approximately five seconds and begin charging the batteries and powering any additional AC loads Because the charger is enable...

Page 43: ... light presents a smaller load than 30 watts until the gas in the fluorescent tube ionizes Example C There are some appliances that draw power even though they are turned off TVs with instant on circuits microwave ovens with digital displays and VCRs are examples These loads present a dilemma If the sensitivity is set higher than the combination of these loads then an auxiliary load must be used t...

Page 44: ...oad such as compressors and pumps Of the capacitor start motors typical in drill presses and band saws the largest you may expect to run is to 1 hp Universal motors are generally easier to start Since motor characteristics vary only testing will determine if a specific load can be started and how long it can be run If a motor fails to start within a few seconds or it begins to lose power after run...

Page 45: ...e frequency accurate to within a few seconds a day However external loads in the system may alter the inverter s output waveform causing clocks to run at different speeds This may result in periods during which clocks keep time and then mysteriously do not Most clocks do not draw enough power to trigger the load sensing circuit In order to operate without other loads present the load sensing will ...

Page 46: ...e times running current Refrigerators and ice makers typically run about one third of the time Therefore their average battery current draw is one third of what their amp rating would indicate Appliance Watts Amp Hours Consumed Over Time 5 min 10 min 30 min 1 hr 2 hr 4 hr Single PL light 10 1 3 7 1 3 2 7 5 3 Computer 100 1 2 4 8 17 34 Color TV 13 200 2 4 8 17 34 67 Blender 400 3 8 17 34 67 133 Ski...

Page 47: ...lly reduces When this current equals the internal return amps setting the voltage is allowed to fall to the float voltage setting stage three This is a variable stage that can be affected by DC load and battery condition 2 After a time interval determined by the Battery Capacity setting With a 125 Ah battery bank the charger will leave the absorption phase after 1 hour With a 1000 Ah battery bank ...

Page 48: ...arging Unlike many chargers the RV Series Inverter Charger can recharge batteries even if the battery voltage is very low as low as 5 5 V for a 12 V battery Of course it is not recommended to ever discharge deep cycle batteries this much Battery Equalization To improve the life and performance of non sealed flooded lead acid batteries the inverter charger s multi stage charging cycle includes a ma...

Page 49: ...ing CAUTION Batteries may be damaged Sealed lead acid batteries and gel batteries must NEVER be equalized or premature battery failure will result Equalize mode is disabled if you have selected GEL Cell as the battery type Only flooded lead acid batteries should be equalized As a general rule do not equalize a battery unless there are provisions to add water to it and the manufacturer recommends e...

Page 50: ...arger activity the three color LED reports on inverter activity and error conditions Table 3 1 LED color and Charger Activity LED color LED behavior Charger Activity Orange Solid Bulk charging Orange Flashing Absorption charge Green Fast flashing four times per second Float charge Orange Flashing Equalization charge Table 3 2 LED color and Charger Activity LED color LED behavior Inverter Activity ...

Page 51: ...hen the voltage rises to 11 6 V a Because voltages vary according to the load on the inverter all voltages in this table are 0 3 V 2 High battery voltage Battery voltage has risen to 15 7 V The RV Series stops inverting This error clears when the voltage rises to 15 4 V 3 Inverter over temperature The FET and transformer temperature has risen to 194 F 90 C The RV Series stops inverting or charging...

Page 52: ...3 12 ...

Page 53: ...4 Troubleshooting Chapter 4 contains information and procedures to troubleshoot the RV Series Inverter Charger ...

Page 54: ...roper AC input and output wiring Charger is inoperative The AC input voltage does not match the inverter spec The RV Series charger circuit breaker has blown Check AC input for proper voltage and frequency of your model Reset breaker check installation Batteries apparently not being charged correctly Charge controls are improperly set The BTS has adjusted the charge voltage Ensure Battery Capacity...

Page 55: ...A Specifications Appendix A contains contains the electrical environmental and physical specifications for the RV Series Inverter Charger All specifications are subject to change without notice ...

Page 56: ...tage 40 Vac Nominal Input Voltage 12 Vdc Input Voltage Range 10 5 15 5 Vdc Voltage Regulation Maximum 5 Voltage Regulation Typical 2 5 Output Waveform Modified sine Power Factor allowed 1 to 1 Frequency Regulation 60Hz 04 Standard Output Voltage 120 Vac Adjustable Search Sense Range 20 to 50 watts Forced Air Cooling Variable Speed Automatic Transfer Relay 50 amps at 120 240 Vac split phase or 30 a...

Page 57: ...45 lb 20 5 kg 50 lb 22 7 kg 60 lb 27 2 kg Dimensions L W H 15 5 13 2 7 25 39 4 33 5 18 4 cm Mounting Desktop upside down wall mount with AC terminal block facing up Battery Temperature Sensor Optional Remote Control Optional RC6 RC7 RC GS Remote Control Cables 31 6257 00 25 feet 31 6262 00 50 feet 31 6275 00 70 feet UL Listed to UL458 ...

Page 58: ...A 4 ...

Page 59: ...come the property of Xantrex Xantrex covers both parts and labor necessary to repair the product and return shipment to the customer via a Xantrex selected non expedited surface freight within the contiguous United States and Canada Alaska and Hawaii are excluded Contact Xantrex Customer Service for details on freight policy for return shipments outside of the contiguous United States and Canada H...

Page 60: ...ERCHANTABILITY OR FITNESS FOR A PARTICULAR PURPOSE TO THE EXTENT REQUIRED UNDER APPLICABLE LAW TO APPLY TO THE PRODUCT SHALL BE LIMITED IN DURATION TO THE PERIOD STIPULATED UNDER THIS LIMITED WARRANTY IN NO EVENT WILL XANTREX BE LIABLE FOR ANY SPECIAL INDIRECT INCIDENTAL OR CONSEQUENTIAL DAMAGES LOSSES COSTS OR EXPENSES HOWEVER ARISING WHETHER IN CONTRACT OR TORT INCLUDING WITHOUT RESTRICTION ANY ...

Page 61: ... number where you can be reached during work hours A brief description of the problem 3 Ship the unit prepaid to the address provided by your Xantrex customer service representative If you are returning a product from outside of the USA or Canada In addition to the above you MUST include return freight funds and are fully responsible for all documents duties tariffs and deposits If you are returni...

Page 62: ..._________________________________ Length of time inverter has been installed __________________________________ Battery battery bank size __________________________________ Battery type e g flooded sealed gel cell AGM __________________________________ DC wiring size and length __________________________________ Alarm sounding __________________________________ Description of indicators on front p...

Page 63: ......

Page 64: ...Xantrex Technology Inc 1 800 670 0707 Tel toll free NA 1 360 925 5097 Tel direct 1 360 925 5143 Fax direct customerservice xantrex com www xantrex com 975 0209 01 01 Printed in China ...

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