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6/21/96

4

HOW THE LINK 2000-R CHARGES

     

See page 18 of LINK 2000 manual for details of the Ideal Charge Curve.

The 

LINK 2000-R

  uses our 

Ideal Regulator Output Module

 to control the

alternator to conform to the Ideal Charge Curve’s four defining cycles; Charge, Accep-

tance, Float, and Equalize. The following discusses details of each of the cycles.

NOTES:

1) Terminal references for the Ideal Regulator Output Module.

2) Voltage values given are for 70

0

F and liquid lead-acid batteries.

TURNING THE REGULATOR ON

The regulator is turned on by supplying 12V to the  REG ON (brown wire)

terminal. It must be on only when the engine is running.  See Page 12.

DELAY  START-UP

Behavior: No output on the Field terminal (blue wire).

Two second delay allows time for the engine to start.

RAMPING UP

Behavior:  Output of alternator  increases over a 20 second period.

Ramping up the alternator output avoids shock-loading the belts with full

alternator output.  The output on the FIELD terminal is increased over a 20 second

period until  the alternator current limit (Default Value 100A) is reached.  The

Charge Cycle now begins.  If the acceptance voltage is reached before the current

limit, the Acceptance Cycle begins.

CHARGE CYCLE

Behavior:  Alternator current at maximum and battery voltage increasing.

The Charge Cycle insures fast charging  without alternator overload.   The

alternator current limit will not be exceeded. The FIELD output is varied to hold the

alternator at its limit until the acceptance voltage is reached.   When the  acceptance

voltage has been attained by either battery,  the Acceptance Cycle begins.

CYCLE

STATUS

LIGHT

RED

LED.

ON

ORA-

NGE

LED

ON

ACCEPTANCE CYCLE

Behavior: Battery Amps falling,  voltage at 14.4V. (Voltage depends on

battery type and ambient temperature settings.)

The Acceptance Cycle guarantees thorough charging by continuing to charge

the battery until the charging current becomes a small percentage of battery

capacity (2% default).  The alternator output is varied to maintain the battery at

the acceptance voltage.    During the Acceptance Cycle the alternator current limit

will not be exceeded even if a heavy load is placed on the system.

When the batteries have reached the acceptance voltage and the current is

below 2%, the Acceptance Hold Cycle begins.  If the Acceptance Cycle has

lasted 3.5 hours, the Float Cycle begins, even if the charged parameters have not

been met.  If the voltage of either battery falls below the acceptance voltage for

more than 2 minutes, the Charge Cycle starts again.

Summary of Contents for LINK 2000-R

Page 1: ... and functions are described in the LINK 2000 Owners Manual Part 890024 You must be familiar with that manual before using the LINK 2000 R For use only with externally regulated 12 Volt P Field type alternators See Required Reading page 8 All warranty issues must be resolved through Heart Interface or Cruising EquipmentCo Pleasedonotreturntotheretailer orroutewarrantyissues through the retailer 21...

Page 2: ...Up for the LINK 2000 R Page 7 Required Reading Page 8 Wire by Wire Instructions Page 9 14 StandbyRegulators Page 14 Troubleshooting Flow Chart Page 15 WiringDiagrams Page 16 The Helping Hand is used to draw your attention to very important sections of this manual or to indicate items of special interest Please read these sections carefully ...

Page 3: ...ernatorregulator IfexternalACpowerisavailable the chargeristurnedon andthealternatorisalsochargingthebattery thestatuslightsindicate the cycle of both the charger and the alternator regulator SelectingTIMEwhenthealternatorregula tor is operating displays the alternator out putcurrent Thecurrentisdisplayedwithan A precedingthevalue Statuslightsindicatewhichcycletheregula tor and or the charger is i...

Page 4: ...thecurrent limit the Acceptance Cycle begins CHARGE CYCLE Behavior Alternatorcurrent at maximum and battery voltage increasing The Charge Cycle insures fast charging without alternator overload The alternatorcurrentlimitwillnotbeexceeded TheFIELDoutputisvariedtoholdthe alternator at its limit until the acceptance voltage is reached When the acceptance voltage has been attained by either battery th...

Page 5: ...rminal and turning it back on again This will require you to turnoffthekeyswitchsupplyingREGONorshuttingoffandrestartingtheengine if REG ON is supplied by an oil pressure switch AUTOMATICALLY The Charge Cycle is automatically restarted if the voltage of the battery being charged drops 0 2V below the float voltage 0 3V when charging with the inverter charger for more than 2 minutes EQUALIZE CYCLE B...

Page 6: ...Re check and top off the electrolyte after equalizing Remember equalizing is constant current charging with a small regulated current that permits a higher maximum voltage The goal is to use a small current and gradually let the battery rise to its maximum voltage EQUALIZING GELLED BATTERIES Gelled batteries are not normally equalized However if the battery has been severely discharged the voltage...

Page 7: ...the alternator current measuring limiting feature F11 BATTERY 2 USED FOR CONTROL DEFAULT ON BATTERY 2 USED FOR CONTROL OFF BATTERY 2 IS NOT USED FOR CONTROL This function is used to defeat Battery 2 as a part of the charger and alternator regulatorcontrolfunctionsoftheLink2000 R Thisisnecessaryforsystemsthathaveboth 12Vand24Vbatteries Battery 1mustbethebatterythatisusedbytheFreedominverter or char...

Page 8: ...g initial operation to verify that the LINK 2000 R is in control of the system 5 The LINK2000 R isdesignedtoregulate alternatorsupto 230Amps Thefieldcurrent maynotexceed10Ampstotal Itcanalsoregulatetwo alternatorsinparallel charging the samebattery iftheyarethesamesizewithacombinedtotal capacity of lessthan230 amps andcombinedfieldcurrentlessthan10Amps Ifthealternatorsareondifferentengines you mus...

Page 9: ...inal Board to the Ideal Regulator Output Module This is the larger of the two phone cords Our Customer Service Manager says Be a genius insure a successful installation by following our wire by wire instructions and please do the two progress checks and the final start up test Be sure the battery shunt is installed before proceeding BEGIN WITH THE MONITOR TERMINAL BOARD The Monitor Terminal board ...

Page 10: ... off switch in it before it lands on the terminal board Just remember to turn off the meter when leaving the system unattended Ahrs will be reset to zero when the unit is repowered Terminal 5the BLUEWIRE B1V supplies Battery 1 voltage for sensing It should be supplied directly from Battery 1 Be sure to install the 2 Amp fuse shown in the drawing as near the battery as possible Terminal 6 the VIOLE...

Page 11: ...r PROGRESS CHECK 2 Now it is time to check the battery current function Plug the meter s ribbon cable into the Monitor Terminal Board or insert the fuses Turn off all DC loads and charging sources WitheverythingoffselectBattery 1or 2Amps the LINK2000 R shouldread 0 0 0 0 ornomorethan 0 1A Themeteruseslessthan0 1A If thereis alargercurrent draw itnormallymeans thatnot alltheDCloads areturnedoff The...

Page 12: ...rnator it may be cut off and the blue wire may be terminated with an insulated spade terminal or otherappropriateconnectionforthealternatorfieldterminal TheREDLED ontheIdeal RegulatorOutputModule labeledCHGindicatesfieldcurrentisflowing TheREDLED glows more brightly as the alternator output increases Neither the GREEN or the RED LED should be ON when the engine is off If the RED LED is ON and the ...

Page 13: ...umber as in progress check 2 The green ON LED on the Output Module must be off Now we want to simulate the engine running so turn on the regulator by turning the key switch to the ON position or if normally open oil pressure switch is used jumper together its two terminals For this test only we want to supply voltage to the REG ON terminalwhiletheengineisoff ThegreenONLEDshouldbeON TheredCharge Cy...

Page 14: ...omparingittothereadingontheLINK2000 R ThemilliVolt readingmultipliedbytenshouldaboutequalthe LINK2000 R alternatorcurrentreading The alternatorcurrentmeasurementisinherentlylessaccuratethanthebatterycurrentmeasurement you may see up to 3 amps error STANDBY REGULATORS Part of our power system design philosophy is to consider spares and backup systems before they are needed We have designed the Idea...

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