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MAINTENANCE

SOLDERING TIP PREPARATION & CARE

1.  Keep the soldering tip properly tinned. Always use solder with 

sufficient rosin flux or the tip will degrade. A well tinned tip will be 

bright all over when hot, with no dull or discolored spots.

2.  To tin the iron, do the following:
3.  Plug in the iron and allow it to reach solder melt temperature.
4.  Flood the tip with solder and let it stand for one minute.
5.  Apply more solder to the tip, allow it to idle for one or two more 

minutes, wipe it lightly on the sponge.  Do not remove all of the 

solder, but use the sponge to remove excess solder and wipe 

solder onto non-tinned areas.

6.  Do not file or attempt to reshape the tip. This will destroy the 

plating and shorten tip life. Do not use chloride and acid fluxes; 

they will also shorten tip and heater life.

7.  For maximum tip life, always apply solder to the heated 

connections or joints.  Repeated application of solder directly to the 

tip will shorten the tip life.

WARNING:  Do NOT use anti-seize or any other lubricant on the tip 

retainer or heater of the soldering iron.

REPLACING SOLDERING IRON TIP

1.  Turn off the soldering station, unplug the power cord from the 

power source and allow the soldering iron to cool down to room 

temperature. 

Never attempt to remove the tip while the iron is 

hot.

2.  Unscrew the larger metal tip retaining screw ring at the bottom of 

the soldering irons metal shaft. Slide off or remove the soldering tip 

retaining collar. Now, remove the tip by sliding it forward.  

3.  Slide a new tip over the exposed ceramic heating element, slide 

the metal retaining collar over the new soldering tip back onto the 

soldering iron.

4.  Tighten the metal tip retaining screw ring to snug the tip into place. 

Do not over tighten the tip retaining screw

5.  Plug the soldering iron AC cord into a grounded outlet to resume 

soldering.

Summary of Contents for 4040-PRO-X

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Page 3: ...ity 35 45 HOT AIR REWORK Hot Air Gun Total Output 600W Airflow Type Brushless DC Vortex Blower Airflow Volume 55 L Min Airflow Velocity 3 4 M S Programmable Air Flow 20 100 Temperature Range 212 F 932...

Page 4: ...stance material or gas 4 Never touch the metallic components of the soldering iron or hot air gun while the unit is on They are extremely hot and will cause serious burns instantly 5 Always turn the p...

Page 5: ...3 Air Flow Control Knob 4 Temperature Adjustment Buttons for Hot Air Gun 5 Soldering Iron Temperature Display 6 Hot Air Gun Cord Receptical Hard wired 7 Soldering Iron Cord Receptical 8 PID Proportion...

Page 6: ...r switches for both the hot air gun I and soldering iron II on the front of the unit 7 Turn the main power on with the power switch on the back of the unit When the unit is first turned on C C or F F...

Page 7: ...oing into the Auto Cool Down and Sleep Standy mode immediately The hot air gun will continue blowing air until the temperature gets back down to 100 C and then the airflow will stop and the hot air gu...

Page 8: ...on the power switches for both the hot air gun and soldering iron on the front of the unit 3 With both of those switches ON press and hold both of the Function setting buttons also known as the Hot Ai...

Page 9: ...ON press and hold the right Function setting button also known as the Hot Air Temperature Button while turning ON the unit with the main switch on the back 4 The top display will say C C or F F to in...

Page 10: ...tip life always apply solder to the heated connections or joints Repeated application of solder directly to the tip will shorten the tip life WARNING Do NOT use anti seize or any other lubricant on th...

Page 11: ...l the heating element away from the board Please take note of the location of the wire thickness color for installation of new heating element see diagram below 5 On one side of the circuit board sold...

Page 12: ...S FULLY COOLED DOWN 4 Place the desired nozzle on the end of the hot air gun applying a little pressure so it can clamp into place REPLACING THE HOT AIR GUN HEATING ELEMENT Handle Cover Side 1 Heating...

Page 13: ...oldering iron and or the hot air gun is securely plugged into the front of the unit The heating element may need to be replaced Contact X Tronic International for assistance Contact information on bac...

Page 14: ...at 2159 Magnum Circle Lincoln Nebraska 68522 we extend this limited warranty only to the consumer who originally purchased the product in the United States the District of Columbia or Canada you It do...

Page 15: ...Y With respect to any defective product during the Initial Warranty Period we will in our sole discretion either a replace such product or the defective part free of charge or b refund the purchase pr...

Page 16: ...ur NEW Product Seal prior to shipment Our goal is to ensure Quality Completeness and Satisfaction for your order For Any Questions Problems or Compliments please call or email us If you would like to...

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