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How To Check Restricted Fuel Lines
1.) Check the lines from your fuel tank.
2.) Look at the lines where they enter the tank, through the rubber grommet.
3.) Make sure these are not pinched or restricted in any way.
4.) If they appear to be pinched by the rubber grommet simply pull the lines out and bore
the hole out slightly with something like a screw driver.
How To Remove And Replace Transmission Bell Housing
1.) You will need to remove the transmission. There will be 4 silver bolts on the outside.
Do not remove the black bolts.
2.) Take a photo of the transmission, so you will remember how it looked and went on the
scooter. That will help you in putting that back on.
3.) On the inside of that transmission, is the transmission bell housing. You will see a nut
that you will need to remove. Remove that, and you should be able to place the new
bell on.
4.) Tighten that down and put the transmission back on.
How To Install Bearings
1.) Remove the rear wheel.
2.) Remove the old bearing. To do this, you will need to insert something, like a screw
driver, from the opposite side and simply push it out.
3.) Put the new bearings in. You will want to use something like a rubber mallet so you do
not crack the bearings. Set the wheel on a flat, absorbent surface, like a work bench.
Tap the bearing into the wheel evenly.
4.) Re-install the tire and test ride.
How To Check For Spark
***Use Caution when testing in proximity of gasoline or gas vapors.
1.) Remove the spark plug wire from the spark plug.
2.) Remove the spark plug.
3.) Install the spark plug wire back on the spark plug.
4.) Place the spark plugs metal end against the side of the motor or frame.
** ATTENTION** THE NEXT STEP WILL CAUSE A SPARK!!
5.) Pull the rope or use the electric start and watch for a spark between the spark plugs
Summary of Contents for XG-499
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