X-TREME XB-700Li Owner'S Manual Download Page 35

Page: 35 / 35

Revised 04/18/13

DO NOT RETURN TO STORE!

IF YOU NEED HELP

CALL OR GO ONLINE

1-253-777-0690

www.x-tremescooters.com/support/

For General Information or Parts Visit

www.x-tremescooters.com

Summary of Contents for XB-700Li

Page 1: ...1 XB 700Li Electric Bicycle Moped Owner Manual Read this manual completely before riding your electric bicycle X Treme TM Electric Moped ...

Page 2: ...4 Operation 15 Riding Tip Checklist 15 Battery Charging Safety 15 16 Basic Maintenance Schedule 17 Rear Wheel Assembly Instructions 18 19 Front Wheel Removal Instructions 19 DO NOT RETURN TO STORE Do not use this vehicle for the first time until you have inflated the tires to the correct PSI and completely charged the battery Failure to follow these instructions may damage your vehicle and void yo...

Page 3: ...oller 24 How To Check Voltage 24 25 How To Test Motor Sensors 25 26 Troubleshooting 26 34 Scooter Won t Run Charger Light Stays Green 26 Scooter Won t Run Charger Light Stays Red Green 26 Is It My Throttle Or My Controller 26 27 Throttle Voltage Test 27 Intermitted Power Loss 27 28 No Power 28 29 After Fully Charging Powers Only For Short Distance Use 29 Scooter On Won t Run 29 Scooter Won t Move ...

Page 4: ...orboard o Wear bright visible clothing that is not so loose that it can catch on moving parts of the XB 700Li or objects at the side of the road or trail o Think about your speed and keep your speed consistent with safe operating conditions The Don ts o Never ride with headphones They mask traffic sounds distract you from concentrating on your surroundings and their wires can tangle in the moving ...

Page 5: ...ance and forces are subject to the prevailing weather and road conditions Wet Weather Riding Wet weather impairs traction braking and visibility both for the rider and for other vehicles sharing the road The risk of accident is dramatically increased in wet conditions In wet weather you need to take extra care In wet conditions the stopping power of your brakes as well as the brakes of other vehic...

Page 6: ...y traffic dark areas and roads with speed limit over 35 mph If possible ride on routes already familiar to you Ride at night only if necessary Slow down and use familiar roads with street lighting if possible Other Important Reminders The battery does NOT require deep discharging If your XB 700Li is put into storage re charge its battery at least once every 90 days Do not store your XB 700Li in di...

Page 7: ...7 Product features ...

Page 8: ...olding the items in place and remove all protective packaging foam Remove axle from front fork shipping crate and set aside do not discard There are 8 installation steps that must be done prior to using your XB 700Li Be sure to do them in order and do not skip a step 1 FRONT WHEELAND BRAKE 1 Insert brake hub onto wheel as shown above 2 Slide wheel into front forks being sure to align brake hub bra...

Page 9: ...9 2 HANDLEBAR INSTALLATION 3 Slide axle thru left fork then spacer before inserting it into the left side of front wheel 4 Secure with nut on right side brake side and tighten securely ...

Page 10: ...ack riders side Concave washer should be partially inserted into the handlebar and make contact with internal post to be tightened properly and securely 4 Then re attach front and back handlebar covers WINDSHIELD INSTALLATION 1 Locate windshield metal clips unless already attached rubber grommets screws image 1 2 Insert rubber grommets in windshield image 2 3 Insert metal clips unless already atta...

Page 11: ... Image 7 Image 8 Attach the Y Fairing 5 Insert metal clips onto the back of the Y Fairing image 6 6 Attach the Y Fairing to the headlight front fairing and secure with the enclosed screws image 7 8 Be careful not to over tighten ...

Page 12: ... to bike by inserting bolts up thru the bottom inside trunk tighten 3 Attach left right foot pedals according to correct side by lining up pedal with bearing on pedal shaft and snap into place 4 Screw left right mirrors into place as shown below and cover with rubber caps Adjust to appropriate riding need ...

Page 13: ...s screws and bolts including ones not mentioned in the set up for tightness and fit before riding 1 Unlock battery box located on the foot plate 2 Remove battery pack and locate plug 3 Plug battery wire into battery pack and reinstall pack into foot plate 4 Lock battery pack in place 5 Charge the batteries until the light turn s green indicating that the battery is completely charged IMPORTANT DO ...

Page 14: ...o4 Battery Voltage 51 2 VDC Motor Wattage 700W Wheel Size 16 inch Top Speed 20 MPH Charging Time 3 4hrs Distance of full charge 25 35 miles Battery charging cycles Around 500 700 times Max rider weight 350 Lbs Two rider Yes Left and Right Indicators Yes Rear View mirrors Yes ...

Page 15: ...weight of the rider and any baggage load together with the charge in the batteries Ensure batteries are fully charged prior to riding Charge overnight prior to riding the next day but never for longer than 8 hours Never let the batteries go fully flat This will reduce battery and bike performance Apply chain oil periodically and clean if dirty or gummed up using a degreaser then wipe clean and app...

Page 16: ...charging the Battery keep the key switch OFF 2 Verify that you are using the correct charger for your vehicle and that the charger input power is compatible the house current in your area 3 Keep the charger and battery away from water to prevent electrical shock and shorting The charger is intended for indoor use only 4 Plug the end of the charger s cord into the socket of the adaptor first Next c...

Page 17: ...rm maintenance on the Hub Motor 8 Any attempt to modify or adjustment of electrical components will void the warranty Maintenance Schedule Service Interval Daily Monthly Every 6 Months Yearly Inspect Tires for wear and condition and inflation Yes Yes Yes Yes Check and adjust Brake Yes Yes Yes Yes Check operation of all lighting and horn devices Replace globes if necessary Yes Yes Yes Yes Test Batt...

Page 18: ...ws that hold the plastic plates on both sides of rear wheel See figure 1 5 figure 1 5 2 Remove the screw from the end of Brake Cable and then pull the cable out See figure 1 6 figure 1 6 3 Remove the tightening screw See figure 1 7 figure 1 8 figure 1 7 figure 1 8 ...

Page 19: ...rear flywheel and remove the wheel from the bicycle Front Wheel Removal Instructions 1 Remove the two nuts from both sides of the front wheel See figure 1 10 figure 1 10 2 Remove the screw from the end of Brake Cable and then pull the cable out Then remove the axle and spacer as shown below in figure 1 12 1 13 figure 1 11 figure1 12 figure1 13 3 Remove the front wheel ...

Page 20: ... axle and tighten Other Helpful Instructions Pedals 1 Use a pedal wrench of 16mm spanner to tighten pedals 2 Check and tighten pedal crank bolts with 14mm socket Tires 1 Inflate tire using a pump to 35 40 psi Remember lower tire pressures will negatively impact performance by causing too much resistance but over inflating may cause the tube to burst Chain 1 Give the chain a light drop of bicycle c...

Page 21: ...21 DO NOT RETURN TO STORE IF YOU NEED HELP CALL TOLL FREE OR GO ONLINE 1 800 772 3852 www x tremescooters com support For General Information or Parts Visit www x tremescooters com ...

Page 22: ...l need to insert something like a screw driver from the opposite side and simply push it out 3 Put the new bearings in You will want to use something like a rubber mallet so you do not crack the bearings Set the wheel on a flat absorbent surface like a work bench Tap the bearing into the wheel evenly 4 Re install the tire and test ride How To Center Handle Bars 1 First remove the dash You should n...

Page 23: ...ts of wires coming out of it and unplug the motor wire 3 Remove the wheel nuts and remove the brake adjustment nut and remove the wheel 4 Let all air out of tire and use either a tire wrench or couple dull screw drivers to remove tire bead from one side of rim to remove and install the tube 5 Install in reverse order make sure that the motor nuts are on extremely tight use a 2 1 2 crescent wrench ...

Page 24: ...posite side the colors are Blue Green with Yellow stripe Gray and Green Unplug the connector and locate the Blue wire on the opposite side of the wire goes into the male connector we will need to unlock the gold pin to remove the wire from the controller How To Test Rear Wheel Controller Place scooter up on center kickstand turn scooter ignition in the ON position Spin rear wheel by hand and check...

Page 25: ...ntroller powers accessories like the lights horn etc How To Test Motor Sensors Sort out the motor s wiring There is eight wires total or leads running from the motor to the controller Three larger wires power the motor and are larger 16 AWG Green Blue and Yellow Two wires power the sensors and are smaller Red and Black And three wires connect the sensors to the controller Green Blue and Yellow All...

Page 26: ...s is telling me that somewhere between charger socket controller fuse holder and batteries you have an open circuit Please remove the floor plate and check the wires in this area You may find a wire that is not connected a connector that is not pushed together properly or a fuse holder that is not letting the fuse connect properly Troubleshooting Scooter Won t Run Charger Light Stays Red Green Whe...

Page 27: ...smell but if it smells it s burnt out Troubleshooting Throttle Voltage Test Follow throttle wires until you find its white connector You will be testing the Red Green and Black wires Set your meter to test DC volts Block rear wheel off the ground so scooter will not take off Turn the scooter on Place the red meter test lead on the Red wire and the black meter lead on the Black wire The meter shoul...

Page 28: ...a little this normal Go for test ride If you get same results of still kicking out just unplug main power cord and plug in to turn it back on Troubleshooting No Power In this situation we will assume that the battery has been charged or allowed to stand for several hours a battery will normally self charge up to a point and make the scooter power up for a fair distance There are generally two main...

Page 29: ...r run slowly when connected to the cell Similar type tests can be performed using a 24 volt battery cell too WARNING Batteries contain acid that can explode or the vapors ignite from an arc Batteries produce current and voltage that can burn you when a shorted circuit occurs Be absolutely sure you know what you are doing before trying any tests to eliminate a component from consideration of being ...

Page 30: ...es that are in the back of the fuse holder You must open up scooter and reattach these wires to back of fuse assembly or to battery and control box If this is the problem the lights WILL work when you have the charger plugged in Troubleshooting Charger The charger is a handy tester to check the wiring connections on the battery pack all the way thru the fuse holder into the controller Some charger...

Page 31: ...wire Infinite 3 Place the red meter lead on the green sensor wire Infinite 4 Place the red meter lead on the blue sensor wire Infinite Place the red meter lead on the black sensor lead for the next three tests 5 Place the black meter lead on the yellow sensor wire Around 4 meg 6 Place the black meter lead on the green sensor wire Around 4 meg 7 Place the black meter lead on the blue sensor wire Ar...

Page 32: ...or and motor connections at the controller and at the connectors at the rear of the moped If this doesn t help go to steps one or two below 1 If the customer complains that the moped is stuttering or jerking and moving slowly the most likely cause is that a motor sensor has failed and the motor will need to be replaced 2 If the customer complains the moped shuts off during hard acceleration then s...

Page 33: ...orage compartment and seat as one 2 Locate the controller it will be a silver aluminum box bolted to the frame 3 Locate the negative lead from the battery single black lead locate the positive lead from the battery it will be a two wire connector with a large red wire and a smaller white wire 4 With the key in the on position Using a volt meter measure the voltage between the negative lead and the...

Page 34: ...to do this effect when sitting for a long period of time and either electronically or program is locked up in the security module and must have to hardware reset to clear 2 To clear the module you must remove the seat and seat barrel to expose the controller under the seat 3 Locate the bigger Red wire with smaller orange wire 2 wire connector and unplug for 2 3 minutes and reattach the connector a...

Page 35: ...35 Revised 04 18 13 DO NOT RETURN TO STORE IF YOU NEED HELP CALL OR GO ONLINE 1 253 777 0690 www x tremescooters com support For General Information or Parts Visit www x tremescooters com ...

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