X-POWER 20805002 Owner'S Manual Download | Manualshive

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ELECTRIC WINCH

20000LB

Owner’s Manual

WARNING:

Read carefully and understand all ASSEMBLY AND OPERATION

INSTRUCTIONS before operating. Failure to follow the safety rules and other basic safety

SAVE THESE INSTRUCTIONS

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2
3
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Summary of Contents for 20805002

Page 1: ...IC WINCH 20000LB Owner s Manual WARNING Read carefully and understand all ASSEMBLY AND OPERATION INSTRUCTIONS before operating Failure to follow the safety rules and other basic safety SAVE THESE INSTRUCTIONS ...

Page 2: ...you read the entire manual to become familiar with this product before you begin using it This electric winch is designed for certain applications only Forcome Co Ltd is not responsible for issues arising from modification or improper use of this product such as an application for which it was not designed We strongly recommend that this product not be modified and or used for any application othe...

Page 3: ...ys insulate and protect all exposed wiring and electrical terminals Always install termnial boots as directed in installation instructions Warning FALLING OR CRUSHING HAZARD Failure to observe these instructions could lead to severe injury or death Never use as an overhead hoist or to suspend a load Never use to lift or move persons CAUTION MOVING PARTS ENTANGLEMENT HAZARD Failure to observe these...

Page 4: ...r you select will withstand the load and the strap or chain will not slip Never engage or disengage clutch if winc is under load wire rope is in tension or wire rope drum is moving Always unspool as much wire rope as possible when rigging Double line or pick distant anchor point Never winch with less than 5 wraps of wire rope around the drum the wire rope could come loose from the drum Always stan...

Page 5: ... tools and equipment and keep out of reach of children 4 Dress Properly Don t wear loose clothing or jewellery They can be caught in moving parts Wear leather gloves when handling winch cable Do not handle cable with bare hands broken wires can cause injuries Non skid footwear is recommended Protective hair covering to contain long hair 5 Keep a Safe Distance Ensure that all persons stand well cle...

Page 6: ...h is powered in Do not allow the cable to slop through your hand and do not approach the winch too closely Turn off the winch and repeat the procedure until all the cable except 1m is in Disconnect the remote control switch and finish spooling in cable by rotating the drum by hand with clutch disengaged On hidden winches spool in cable under power but keep hands clear Warning The use of any other ...

Page 7: ...empting to operate your winch and keep the instructions for future reference 1 The uneven spooling of cable while pulling a load is not a problem unless there is a cable pile up on one end of the drum If this happens reverse the winch to relieve the load and move your anchor point further to the centre of the vehicle After the job is done you can unspool and rewind for a neat lay of the cable 2 St...

Page 8: ...le is pinched between the others If this happens alternatively power the winch in and out Do not attempt to work a bound cable under load free by hand 14 Apply blocks to wheels when vehicles are on an incline 15 Battery Be sure that the battery is in good condition Avoid contact with battery acid or other contaminants Always wear eye protection when working around a battery Have the engine running...

Page 9: ...ated capacity d The fitment of winches and or a frontal protection system may affect the triggering of SRS air bags Check that the mounting system has been tested and approved for winch fitment in the airbag equipped vehicle 2 Winch mounting frames and or Frontal Protection Systems are suggested to suit most popular vehicles Winch frames are packaged with detailed fitting instructions 3 The winch ...

Page 10: ... black cable 1 8m one terminal A connecting to the bottom terminal A of the motor and the other terminal negative connecting to negative terminal of battery 6 Long red cable positive connecting to positive terminal of battery NOTE 1 Your battery must be kept in good condition 2 Be sure battery cables are not drawn taught across any surfaces which could possibly damage them 3 Corrosion on electrica...

Page 11: ...winch cable the desired length and connect to an anchor point The winch clutch allows rapid uncoiling of the cable for hooking onto the load or anchor point The shifter tab located on the gear housing of the winch operates the clutch as follows a To disengage the clutch move the clutch shifter tab to the FREESPOOL position Cable could be free spooled off the drum b To engage the clutch move the cl...

Page 12: ...cause big electrical current which will probably destroy the battery So it would be the best to use only one at a time either the winch or the air compressor but never use them both simultaneously The designed max working pressure for this air compressor is 115PSI And the compressor could inflate balls bikes motorcycles cars offroad vehicles and light trucks and could work air tools too To achieve...

Page 13: ... and situations that may occur It must be understood by the operator that common sense and caution are factors which cannot be built into this product but must be applied by the operator Integrated Parts Diagram ...

Page 14: ...15 Gear box seal gasket 1 16 Hexagon screw M16x40 4 17 Spring washer zinc coated 4 18 Fairlead rolling wheel short 2 19 Bearing 8 20 Fairlead cross shaft 2 21 Gasket 2 22 Gasket 4 23 Fairlead shaft 2 24 Fairlead rolling wheel long 2 25 Fixed gear 1 26 Gear box bracket 1 27 Cylindrical pin 3 28 Spring washer 6 29 Hexagon screw M6x16 6 30 Spring washer 10 31 Hexagon screw M5x25 10 32 Bearing 2 33 Dr...

Page 15: ...ided are a convenient reference to the location and position of parts in the assembly sequence When ordering parts the following information will be required item description item model number item serial number item lot date code and the replacement part number The distributor reserves the rights to make design changes and improvements to product lines and manuals without notice ...

Page 16: ...h the sole exception of alterations made pursuant to product instructions and in a workmanlike manner Obligations of Purchaser You must retain Your product purchase receipt to verify date of purchase and that You are the original purchaser To make a warranty claim contact your local distributor identify the product by make and model number and follow the claim instructions that will be provided Th...

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