Wylie Cone Trailer Operator'S & Parts Manual Download Page 28

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Recommended Lubrication

Hi-Rise Trailer

Lower 5th Wheel

(2 grease zerts)

Grease daily

Folding Chains

Oil every week

Hi-Rise Trailer

Upper 5th Wheel

(3 grease zerts)

Grease daily



Cone Trailer Axle,

Pump Side

(1 grease zert)

Grease weekly

Cone Trailer Axle,

Cylinder Side

(1 grease zert)

Grease weekly

Lubrication

Steerable Trailer

Rear 5th Wheel

(5 grease zerts)

Grease daily

Steerable Trailer

Front 5th Wheel

(5 grease zerts)

Grease daily



Summary of Contents for Cone Trailer

Page 1: ...Operator s Parts Manual Non DOT Nurse Trailer Cone Trailer Hi Rise Trailer Steerable Trailer Tilt Trailer Printed In The USA Specifications Design Subject To Change Without Notice 6 8 18 06 25R5 ...

Page 2: ...to the LIMITED WARRANTY Polyethylene and fiberglass tanks These tanks are warranted for the storage and transport of water herbicide solutions on farm liquid fertilizer and liquid feed Such tanks should not be used for the storage of any bulk herbicide undiluted Any such use will render this warranty void In addition the Warrantor makes no warranty with regard to bulkhead tank fittings used in con...

Page 3: ...e Invoice Number Owner s Name Address City State Zip Phone Email Dealer Owner s Signature Must be returned within 10 days to validate the warranty Type of Trailer Nurse Cone Tilt Hi Rise Steerable Size of Trailer 2 010 Gal 1 600 Gal 1 250 Gal 1 025 Gal 1 000 Gal 500 300Gal 9 000Gal 6 000Gal 3 000Gal Owner Registration Or Register Online Go to www wyliesprayers com ...

Page 4: ... ...

Page 5: ... Tag Trailer 37 Elliptical Tank Tag Trailer 38 Nurse Trailer Pump and Plumbing 39 Gooseneck Nurse Trailer Plumbing 40 Nurse Trailer Mix N Fill 41 Sight Gauge 42 Axle Assemblies 43 47 Hi Rise Trailer 48 Hi Rise 5th Wheel Assembly 49 Hi Rise Trailer Plumbing 50 Hi Rise Trailer w Pump Plumbing 51 Cone Trailer Double Triple 52 Cone Trailer Hydraulic Lift System Double Triple 53 Cone Trailer Plumbing 5...

Page 6: ...stood Thoroughly read and understand all instructions before operating this trailer If you have questions please contact Wylie Manufacturing 702 E 40th St Lubbock TX 79404 888 788 7753 You can also contact your nearest Wylie Spray Center Make sure that the trailer is properly attached to the tow vehicle including safety chains and hitch Check lug bolts for tightness and tires for wear Adjust hitch...

Page 7: ...ot designed to be operated on highways Most models are not standard equipped with lights and brakes Non DOT trailers are designed for off road on farm use only Maximum operating speed is 20 mph When possible avoid operating the tow vehicle near ditches embankments and holes Reduce speed when turning crossing slopes and on rough slick or muddy surfaces Do not permit others to ride Operate tow vehic...

Page 8: ...4 Safety Decals Placement Nurse Trailers Safety Issues Decal V9020 Decal V9022 Decal V9019 ...

Page 9: ...5 Safety Decals Placement Cone Trailers Safety Issues Decal V9020 Decal V9013 Decal V9049 Decal V9022 ...

Page 10: ...6 Safety Issues Safety Decals Placement Steerable Trailers Decal V9020 Decal V9019 Decal V9015 Decal V9047 ...

Page 11: ...7 Safety Issues Safety Decals Placement Steerable Hi Rise Trailers Decal V9020 Decal V9019 Decal V9047 Decal V9015 ...

Page 12: ...8 Safety Issues Safety Decals Placement Hi Rise Trailers Decal V9020 Decal V9022 ...

Page 13: ...cals The Wylie Hi Rise Trailers are available with 1 025 gallons or twin 1 000 gallon tanks The Hi Rise Trailers carry fertilizer and are towed behind injection toolbars The 1 250 or 1 600 Steerable Trailer features coordinated steering to stay in the furrows in strip till applications The Steerable Trailers are available in a standard or Hi Rise configuration This manual explains how to safely an...

Page 14: ... jack handle counterclockwise Once the hitch is lowered over the ball insert the lock pin and secure with the clip pin Hook the safety chains into the truck eyelets The gooseneck trailer jack is a two stage system Turn the handle counterclockwise to raise the jack pad off of the ground Pull the spring loaded lock pin out and raise the jack pad Continue turning the handle to raise the jack to the h...

Page 15: ...ith a ground drive pump but can also be configured to supply the pump mounted on the toolbar If the trailer is equipped with a pump and presswheel the trailer was shipped with a transport rod mounted in place of the presswheel hydraulic cylinder The hydraulic cylinder is secured to the frame Raise the presswheel slightly to relieve pressure from the rod Remove the transport rod and replace with th...

Page 16: ...oosen to reduce the pressure Once the pressure is set tighten the jam nut and replace the cap Make sure that the washer is in place between the cap and jam nut Jam Nut Pressure Port Line to Tractor Washer Cap Adjustment Screw Inspection Setup Steerable Trailer The 1 250 1 600 gallon Steerable Trailer is usually trans ported with the rear axle locked in the road position The Steerable Trailer is eq...

Page 17: ...frame If the fluid source is gravity fed it may be faster to fill the tank using the transfer pump if equipped Re move the cap from the quick fill fitting and quick couple the fill hose to the quick fill fitting Close the main tank valve open the sparger valve if equipped if not insert discharge hose into tank lid and start the engine 3 If the fluid is supplied from a pressurized source quick coup...

Page 18: ...ial baffle molded into the tank to help control surge or movement of the fluid dur ing transport If additional surge control is needed Surge Buster inserts are available from Wylie Spray Centers Figure B5 Valve Setting for Discharging Fluid Figure B6 Discharge Valve Figure B7 Surge Buster Liquid Tie Down System Figure B8 Inserting Surge Busters Into the Tank Figure B4 Mixing Solution Open Sparger ...

Page 19: ...at all people are away from the cone trailer frame when it is lowered to the ground Failure to do so could cause bodily injury Figure B10 Raising Trailer Off Transport Locks Push the transport locks in on both sides of the trailer to disengage the locks Lowering the trailer with only one transport lock disengaged will cause equipment damage Rotate the jack handle to allow the tongue to settle to t...

Page 20: ...of cone tanks on the Cone Trailer Filling through transport 3 coupler The Cone Trailer is equipped with a 3 quick coupler at the rear of the trailer If filling from a transport truck close the main valve to protect against possible pump damage con nect the truck hose to the 3 coupler open the 3 ball valve and open the tank valves for each of the tanks to be filled Operation Figure B16 Open 3 Valve...

Page 21: ...d to be raised and transported with empty tanks Once the tanks are empty rotate the hydraulic pump valve handle clockwise until closed as shown in Figure B9 Stroke the hydraulic pump handle to raise the frame to its highest position as shown in Figure B10 Slide the transport lock out on both sides of the trailer as shown in Figure B11 Rotate the hydraulic pump valve counterclockwise slowly to allo...

Page 22: ...to work properly Loosen the hose fitting slightly at the cylinder and allow the air to escape When pure hydraulic fluid flows from the fitting retighten the fitting If necessary stroke the pump to force fluid through the system Figure B21 Adjusting Hydraulic Pump Bypass Figure B22 Loosening Hydraulic Hose Fitting to Bleed Air From System Hi Rise Trailers Filling the Tank Connect the 2 quick couple...

Page 23: ... pump to engage at transport speed Mechanical damage as well as discharge of chemical could result Operating Hi Rise Trailer Without Pump Connect the supply hose not included from the front 1 fitting to the suction port of the toolbar mounted pump Open the 1 supply valve to supply the pump with fluid Steerable Trailer Filling Remove the Quick Couple cap and attach a 2 fill hose Open the tank valve...

Page 24: ...the pressure is set tighten the jam nut and replace the cap Make sure that the washer is in place between the cap and jam nut The cylinder should be extended to disengage the pump Retract the cylinder to engage the pump Refer to the pump information for the proper setting for accurate ap plication rate If the trailer is to be towed by a pickup or other ve hicle without a hydraulic circuit it is re...

Page 25: ...to the desired location and stood up on end before loading any fluid All of the fluid must be pumped out before the tank is lowered for transport Raising the Tank Select a level area that is free of loose rocks or other sharp objects that could puncture the tank Set the wheel blocks behind the trailer tires With the trailer hitched to the tow vehicle lower the jack to support the tongue Remove the...

Page 26: ... regularly Tires Check and maintain proper inflation daily Wheel bearings Repack bearings every 6 months or 6 000 miles Check hubs daily for heat buildup Excess heat is a sign of insufficient lubrication and impending failure Hitch Before each trip make sure that the hitch is properly locked on the drawbar Replace the hitch if it becomes worn or inoperable Chemical Compatibility Wylie polyethylene...

Page 27: ... that the bowl o ring is not lost or damaged in the process Lubrication The wheel bearings should be packed every 6 months or every 6 000 miles whichever comes first Lubrication may be needed more often if the trailer is used in severe conditions The wheel hubs should be checked regularly for excess heat Heat buildup is an indication that the bearings need grease and may soon fail The wet hubs of ...

Page 28: ... Hi Rise Trailer Upper 5th Wheel 3 grease zerts Grease daily Cone Trailer Axle Pump Side 1 grease zert Grease weekly Cone Trailer Axle Cylinder Side 1 grease zert Grease weekly Lubrication Steerable Trailer Rear 5th Wheel 5 grease zerts Grease daily Steerable Trailer Front 5th Wheel 5 grease zerts Grease daily X3 X3 ...

Page 29: ...und drive pump output is very low erratic 1 Spray tank low air getting in pump 2 Tank ball valve partially closed 3 Plugged strainer 4 Collapsed suction hose 5 Air leak in suction system 6 Malfunctioning pump 7 Gauge wheel is slipping 8 Gauge wheel tire is underinflated 1 Fill tank 2 Open ball valve 3 Clean strainer screen 4 Replace suction hose 5 Tighten fittings Check for cracked or cut componen...

Page 30: ...uction hose 5 Air leak in suction system 6 Malfunctioning pump 7 Engine speed too slow 8 Sparger bypass valve is open 1 Fill tank 2 Open ball valve 3 Clean strainer screen 4 Replace suction hose 5 Tighten fittings Check for cracked or cut components Apply thread sealant to pipe threads Close fill valve 6 See pump owners manual or contact Wylie Spray Center 7 Increase engine speed 8 Close sparger v...

Page 31: ...Ground drive pump output is very low erratic 1 Tank low air getting in pump 2 Tank ball valve partially closed 3 Plugged strainer 4 Collapsed suction hose 5 Air leak in suction system 6 Malfunctioning pump 7 Gauge wheel is slipping 8 Gauge wheel tire is underinflated 1 Fill tank 2 Open ball valve 3 Clean strainer screen 4 Replace suction hose 5 Tighten fittings Check for cracked or cut components ...

Page 32: ...e solution 1 Cone tank empty 2 Main tank ball valve closed 3 Plugged strainer 4 Malfunctioning pump 5 Discharge valve not open 1 Fill tank 2 Open ball valve 3 Clean strainer screen 4 See pump owners manual or contact Wylie Spray Center 5 Open discharge valve Pump output is very low erratic 1 Cone tank low air getting in pump 2 Tank ball valve partially closed 3 Plugged strainer 4 Collapsed suction...

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