Wren KLW4100 Series Operation And Maintenance Manual Download Page 20 | Manualshive

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序列号

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油箱模块
泵体模块

回油管(

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输油管
输油管(

2

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回油管（

2

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冷却器模块
电动控制阀块

液压控制阀模块

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8

9

名称

名称

序列号

液压泵爆炸图

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Summary of Contents for KLW4100 Series

Page 1: ...ools WREN Hydraulic Safety Guide The hydraulic torque wrench pump s safe usage requires correct operation and regular inspect And the user is requested to follow always and carefully precaution to avoid direct loss in economic or property warning to avoid personal injury Please follow herein before When using if something abnormal happens please shut off the power immediately and then consult WREN...

Page 2: ...d 10 Automatic operation button is pressed the automatic cycle start button switch bounce automatic program stop Under a state of emergency you must first cut off the power supply of a motor 11 Make sure the quick coupler is tightened if the quick coupler is not tightened enough the equipment will not work normally if it is a synchronic system the problem may cause one or several pieces of equipme...

Page 3: ...d to use attached hydraulic product for pump please contact WREN s engineers 6 Please do not use this pump around the fire 7 Please do not adjust the pressure valve arbitrarily to avoid personal injury or equipment damage due to high pressure 8 Please confirm that the voltage for this pump is the same as the voltage of using on the spot 9 You d better use the pump indoors please protect the pump f...

Page 4: ...ight seal of the oil reservoir 16 Oil filter port before you fill the oil in the oil reservoir please loosen down the cover There is a filter inside the port for keeping oil in the oil reservoir cleanness Also there is an operating on the cover for releasing the air from oil reservoir 1 KLW4100 is three stage pump Pressure relief valve is asslembled in the high pressure port the rated pressure in ...

Page 5: ...ion of the pump 1 Making sure the pump must be turn down 2 Please inspect whether there are leaky or abnormal condition or not If there is abnormal situation please inspect to find the reason and repair it 3 Please clean it after using the pump 4 Refer to changing the hydraulic oil The oil should be replaced once a year principally If there are following abnormal conditions please replace the oil ...

Page 6: ...he air discharged high pressure hose 6 press the manual button time to observe the pressure gauge pointer is upward otherwise the pressure pump station work is not normal please check the troubleshooting 7 Press the manual button regulating the regulator valve to the set pressure OPERATION INSTRUCTIONS TROUBLE SHOOTING GUIDE OF HYDRAULIC PUMP T Handle Turn up the preasure Locking Ring The pump can...

Page 7: ...etheair Suck in air to the system Thethrottleandhandsingle direction valvehaven t beentightened Locking valve Thethrottleandhandsingle direction valvehaven t beenadjustedtothe correct position Adjust to the correct position Thethrottleandhandsingle direction valvehavebroken Replace the valve There is foreign matter in the oil Wash the pump valve and change clean oil When using under static pressur...

Page 8: ...AL PUMP ITEM 1 2 3 4 5 6 The tank module Pump module Oil return pipe 1 Petroleum Pipeline 1 Petroleum Pipeline 2 Oil return pipe 2 The cooler module Electric control valve Hydraulic control valve module 7 8 9 10 11 12 NAME NAME ITEM ...

Page 9: ... Unloading valve body Ring O Ring O Ring Overpressure valve Check valve The one way valve body Ring O Ring O Ring Ring Unloading valve 2 Unloading valve body Ring O Ring O Ring Filter plate Screw Separation type pump body Plug Deep groove ball bearing The circlip for shaft Empty of elastic ring Deep groove ball bearing Plunger 1 Plunger 2 Plunger 3 Pin Bearing end plate Elastic washer Screw Connec...

Page 10: ...10 EXPLOSION OF THE TYPE WE VALVE SET MODULE 序号名称数量备注不可拆卸件不可拆卸件注件堵头允许更换为快速接头 ...

Page 11: ...not subject the hose to potential hazard such as fire sharp surfaces extreme heat or cold or heavy impact Do not kink twist or bend the hose so tightly that oil flowing in the hose is blocked or reduced Periodically inspect the hose for wearing because any of these conditions can damage the hose 8 WREN JH series 100Mpa high pressure hose s operating pressure is 100Mpa Overpass this pressure is for...

Page 12: ...12 ...

Page 13: ...LW4100液压扳手专用自动泵的操作规程警告和注意事项以及故障排除使用前请仔细阅读本手册彻底理解其内容并妥善保管雷恩液压液压电动泵的安全使用必须要求正确操作和定期检查在阅读和彻底理解本手册中的安全指示条例后才可以使用本气动泵注意事项防止造成直接经济损失或财物损失警告事项防止造成人身伤害请确实遵守上述两个事项在使用过程中如发生异常情况请关闭气源拨出气源接头然后向WREN或WREN授权代理商咨操作和维护手册 1 安全指示 ...

Page 14: ...质保范围内 9 不要加注超过可用油量的液压油否则贮油箱中的压力会增加或溢出贮油箱有可能损坏会造成对环境的污染 10 按下自动操作按钮则自动循环开始按钮开关弹起则自动程序停止紧急状态下则必须首先切断电机电源 11 扳手及液压泵之间是由工作压力均为700bar的钢丝编织的复式油管连接的每根油管的两端均有凹接头以及凸接头以保证泵与扳手之间的正确连接不得随意变动旋转接头上的任何螺栓这是厂家为了安全而设定的只有受过专业培训者才能去调节 12 拧紧快速接头如果拧的不够紧设备不会正常工作如果在同步系统中会造成其中一台或多台设备不能正常工作如果出现这种情况快速接头设备可能损坏可能会造成人身伤害 13 电器盒上有闪烁灯如果灯亮则说明电路故障平时指示灯不工作如果出现灯亮要及时修理 14 远离超高压液压油可能喷出的位置液压油可能穿透你的手导致严重受伤...

Page 15: ...EN液压电动泵配用的高压软管最大工作压力为100Mpa 使用时请选用与之配套的压力系统 1 5此泵如需使用附属液压产品请咨询WREN公司工程师 1 6 请不要在靠近火焰处使用液压电动泵注意事项外观尺寸零部件概述零部件概述 KLW4100自动泵序列号序列号名称名称 1 2 3 4 5 6 12 13 14 15 16 7 8 9 10 贮油箱螺栓电机油水分离器进气阀电磁阀压力表铝合金保护架快速接头油位计排油孔螺栓油箱盖通气注油口调压阀 11 2 压力调节阀溢流阀调节此阀可以设定液压泵的工作压力出厂时已锁定最高工作压力禁止调高锁定压力 3 压力表显示液压泵的工作压力量程100Mpa 4 油泵保护架安装在储油箱上用于提携保护液压泵站 5 电机提供动力源根据使用地的电压频率选用合适电机具体参数见电机铭牌 6 冷却器实行强制...

Page 16: ...等处由于液压油的不清洁是引发泵站的故障的主要原因警告和警告标志 7 建议液压油一年必须更换一次不经常使用状态下警告标志警告标志如下表所示警告标志意义粘贴位置 WARNING To help avoid personal injury read the operating instructions before using this pump Disconnect the power supply before any maintenance is performed on this pump All electrical work must be done by a qualified electrical Operators of this hydraulic power supply unit or operations of equipment powered ...

Page 17: ...况 2 2 配管及设备是否有漏油现象 2 3 电机在工作中是否有异常燥声振动及异味 2 4 液压油是否温度过高 3 操作后的检查事项 3 1 必须切断电源 3 2 检查是否有漏油或者其他异常情况如果有异常情况发生请查明原因并进行处理 3 3 使用后请进行清理 4 关于更换液压油液压油原则上应每年更换两次如出现下列这些情况请立即更换 4 1 灰尘进入时 4 2 有异味时 4 3 有水进入时使油液呈现出乳白色 4 4 油劣化显现出黑褐色时 5 液压油更换方法 5 1 松动打开气动泵上的通气注油盖 5 2 取下油箱侧面的螺钉使液压油流出 5 3 清洁油箱内部及吸入口的过滤网安装排油口的螺钉将油加入油箱警告如果油液溅到您的眼睛里应立即用清水冲洗至少15分钟冲洗完毕后应立即去看医生如果油液飞溅到您的皮肤上请用清水和肥皂清洗保养检查警告废弃的液压油属于工业废料 ...

Page 18: ...警戒线时即刻停止加注同时旋紧油箱上方的加油孔盖 2 检查和接好进油和回油橡胶高压软管注意查看油管与泵体之间油管和工作机械之间的接头是否完好紧合 3 检查并接好主电源线检查电源线路和各电器元件是否完好如压力表电机自动化电器控制箱等防止在运输过程当中有损坏 4 启动电源开关按下电机开关让整个泵站在非工作的情况下自动运行2 3分钟此时泵站内应正在将内部的空气排出同时请注意观看电机是否正常运转整个泵体有无异常声响或震动 5 经过以上的准备工作如没有发现有任何异常现象即说明泵站的基本工作是正常的此时将手柄手手动操作按钮按下反复几次排清高压软管中空气 6 在按下手动按钮时候要注意观察压力表指针是否向上抬升否则说明泵站的压力工作情况不正常请捡查排查故障操作方法压力调整 T型旋钮顺时针转动调高压力锁止 7 按下手动按钮调节调压阀至设定压力 ...

Page 19: ...中含有杂质清洗泵站阀块并更换清洁液压油静压使用时压力缓慢下降密封失灵检查各密封处更换密封件液压泵的故障排除无法启动泵站电源电压不符检查电源电源连接部等接通电源确定电源电压是否符合泵站规定要求电源未接通系统无压力快速接头未接到位拆开重新安装贮油箱内无油加注油贮油箱内油量不足加注油系统带有节流阀手动单向阀的检查阀是否打开打开节流阀手动单向阀确定系统为通路状态重装快速接头系统无压力快速接头无法接到位引起系统内敝压拆开快速接头用顶杆检查快速接头钢球是否有弹性如顶不动用小锤敲击钢球使雾状液压油排尽快速接头处漏油快速接头揙 O 型圈挡圈磨损更换快速接头引起的故障可能引起故障的原因解决方法 ...

Page 20: ...序列号 1 2 3 4 5 6 油箱模块泵体模块回油管 1 输油管输油管 2 回油管 2 冷却器模块电动控制阀块液压控制阀模块 7 8 9 名称名称序列号液压泵爆炸图 ...

Page 21: ...18 2 19 2 20 2 21 2 22 2 23 2 24 2 25 2 26 2 27 2 28 密封件深沟球轴承泵轴螺钉泵体法兰泵体套卸荷阀 1 卸荷阀泵体挡圈 O 型圈 O 型圈超压阀单向阀单向阀本体挡圈 O 型圈 O 型圈挡圈卸荷阀 2 卸荷阀本体挡圈 O 型圈 O 型圈滤网挡板螺钉分离式泵体堵头深沟球轴承轴用弹性挡圈孔用弹性挡圈深沟球轴承柱塞副1 柱塞副 2 柱塞副 3 销轴承端板弹性垫圈螺钉连接片螺钉滤网 1 1 1 4 1 1 1 1 1 1 1 1 1 1 1 1 2 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 10 1 1 1 1 4 2 2 1 1 1 1 1 16 1 名称数量泵体模块爆炸图 ...

Page 22: ...WE型阀组模块爆炸图 ...

Page 23: ... 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 4 2 1 2 1 9 4 3 9 4 4 9 5 9 5 1 9 5 2 9 5 3 9 6 9 7 9 7 1 9 7 2 9 7 3 9 8 9 8 1 9 8 2 9 8 3 9 9 9 9 1 9 9 2 9 9 3 9 10 9 11 9 12 9 13 9 14 9 15 9 16 压力继电器2 1 9 17 组合垫片 2 9 17 名称数量数量数量名称名称序列号序列号连接块扩展板堵头钢球弹簧堵头堵头螺钉平垫圈弹性垫圈螺钉 1 3 1 1 1 1 2 4 4 4 9 19 9 20 9 21 9 22 9 23 9 24 9 25 9 26 9 27 9 28 数量名称序列号 WE型阀组模块爆炸图自动液压泵电路控制原理图工作...

Page 24: ...到或压到软管上严重冲击可能引起软管损坏使用时将会暴裂并引起人身伤害 6 不得用软管拖拉吊起重物 7 禁止在过热火焰机器辗轧利刃和化学腐蚀等条件环境下使用软管布置在通道上时必须加装盖板 8 WREN JH系列100Mpa等级高压软管操作压力为100Mpa 禁止超高压使用 1 自客户购买WREN品牌液压机具产品之日起 WREN公司为用户提供十二个月的保质期 2 WREN产品在保质期内因材料制造缺陷引起的质量问题由WREN公司免费便换维修 3 因工作状况不符合规定意外事故滥用操作不当未经受权的产品改装或修理以及不按规范操作而引起的产品损坏不属本保修范围售后服务 1 适用于WREN Jh系列等级的高压软管 ...

Page 25: ...00A 7 E 200 240V 50HZ 2Pole Single Phase 7 2A 2800r min 1 1 7 1 6 0 8 NPT1 4 NPT1 4 70 KLW4100B 7 E 200 240V 60HZ 4Pole Single Phase 6 2A 1720r min 0 9 5 5 1 4 0 7 NPT1 4 NPT1 4 70 KLW4100C 7 E 100 120V 50HZ 2Pole Single Phase 13A 2800r min 1 1 7 1 6 0 8 NPT1 4 NPT1 4 70 KLW4100D 7 E 100 130V 60HZ 4Pole Single Phase 13 1A 1675r min 0 9 5 5 1 4 0 7 NPT1 4 NPT1 4 70 自动泵电气互连图 ...

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Page 27: ... 立方英寸 0 016 1升毫升 ML 0 034 盎司流体 29 6 毫升升 L 1 06 夸脱 0 946 1升升 L 0 26 加仑 3 79 1升立方米 m 1 3 立方码 0 76 立方米质量国际单位转换系数非国际单位转换系数国际单位克 g 0 035 盎司 28 36 克千克 kg 2 2 磅 0 454 公斤公吨 t 1 1 短吨 0 907 吨力国际单位转换系数非国际单位转换系数国际单位牛顿 N 0 225 磅 4 45 牛顿千牛 KN 225 磅 0 00445 千牛顿扭矩国际单位转换系数非国际单位转换系数国际单位牛顿米 N M 8 9 磅英寸 0 113 牛顿米牛顿米 N M 0 74 磅英尺 1 36 牛顿米压强国际单位转换系数非国际单位转换系数国际单位千帕 kpa 4 英寸水柱 0...

Page 28: ...所有雷恩产品都确保无工艺和材料上的缺陷只要你拥有它在此担保下我们将在产品售出后一年时间内为您提供免费维修或更换服务 www wrenchina com 可回收纸 ...

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