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33

 

 

CHECK MOWER BLADES 
Service Interval:  Before each use or daily 

Stop engine, wait for all moving parts to stop, and 
remove key.  Engage parking brake.

 

1.  Lift deck and secure in raised position as stated 

in the 

Clean Grass Build-Up Under Deck

 

section.

 

2.  Inspect blades and sharpen or replace as 

required.

 

3.  Reinstall the blades (if they were removed) in 

the following order:

 

A.  Install (3) spacers, blade, spring washers 

and bolt.

 

B.  Install the bushing and blade onto spindle.

 

C.  Apply lubricant to threads of blade bolt as 

needed to prevent seizing.  Copper-based 
anti-seize preferable.  Grease acceptable 
substitute.  Install blade bolt finger tight then 
torque the blade bolts to 50-60 ft-lb (68-81 
N-m). 

   

WARNING

 

Incorrect installation of the blade or 
components used to retain the blade can be 
dangerous.  Failure to use all original 
components and assembled as shown could 
allow a blade or blade component to be thrown 
out from under the deck resulting in serious 
personal injury or death. 

Always use original equipment, i.e. blades, 
blade bushings, and blade bolts as shown. 

 

WARNING 

Blades are sharp.  Protect your hands 
with gloves and/or wrap blades with a 
heavy cloth when handling. 

 

CHECK SAFETY INTERLOCK SYSTEM 
Service Interval:  Before each use or daily 

    

CAUTION 

It is essential that operator safety 
mechanisms be connected and in proper 
operating condition prior to use. 

 

Do not tamper with the interlock switch. 

 

Check the operation of the interlock 
switches daily and replace any damaged 
switches before operating the machine. 

 

 

Note:  

To prevent engine cut-outs on rough terrain 

the seat kill switch has a 1/2 second delay. 

1.  Check starting circuit.  Starter 

should

 crank 

with parking brake 

engaged

, PTO 

disengaged

 

and motion control levers moved out in the 

neutral lock 

position.  The operator does not 

need to be in the seat to start the FR engine.

 

 

Try to start with 

operator in seat

, parking brake 

disengaged, PTO disengaged and motion 
control levers in the 

neutral lock

 position 

– 

starter 

must not crank. 

 

Try to start with 

operator in seat, 

 parking 

brake 

engaged

, PTO 

engaged 

and motion 

control levers in the 

neutral lock

 position 

– 

starter 

must not crank.

 

 
Try to start with 

operator in seat

, parking brake 

engaged

, PTO 

disengaged, and the left 

motion control lever in, 

 starter 

must not 

crank, 

repeat again with the 

right lever in, 

 

then with 

both levers in

 

– starter 

must not 

crank. 

2.  Check the kill circuits.  Run engine at one-third 

throttle, 

disengage

 parking brake and 

raise off 

of seat (but do not get off of machine) engine 

must initiate shutdown

 after approximately 

1/2 second has elapsed (seat has time delay kill 
switch to prevent cut-outs on rough terrain).

 

 
Run engine at one-third throttle, 

engage PTO

 

and 

raise off 

 of seat (but do not get off of 

machine) engine 

must initiate shutdown

 after 

Summary of Contents for DIAMONDBACK

Page 1: ...FS691V34CA WYDB52FR691V32 WYDB52CT810V34 WYDB52FR691V32CA WYDB52CT810V34CA WYDB60FR730V32 WYDB60FS691V34 WYDB60FR730V32CA WYDB60FS691V34CA WYDB52FX691V34 WYDB52FX691V34E WYDB52FX691V34CA WYDB52FX691V3...

Page 2: ...2...

Page 3: ...3 WORLDLAWN POWER EQUIPMENT INC WORLDLAWN COM 401 COMMERCE STREET BEATRICE NE 68310 800 267 4255 FAX 402 223 4103...

Page 4: ...4...

Page 5: ...LS 15 SPECIFICATIONS 19 MODEL NUMBER 19 FUEL SYSTEM 19 ELECTRICAL SYSTEM 19 TRANSMISSION 19 CUTTING DECK 19 OPERATION 20 OPERATOR CONTROLS 20 STEERING AND MOTION CONTROL 20 SAFETY INTERLOCK 20 CHOKE C...

Page 6: ...ADJUSTING THE ANTI SCALP ROLLERS 27 TRANSPORTING 28 TRANSPORTING A UNIT 28 LOADING A UNIT 28 MAINTENANCE 29 RECOMMENDED MAINTENANCE SCHEDULE S 30 CHECK ENGINE OIL LEVEL 31 CHECK BATTERY CHARGE 31 RECO...

Page 7: ...BELT TENSION 40 PARK BRAKE ADJUSTMENT 40 MOTION CONTROL LINKAGE ADJUSTMENT 41 NEUTRAL ADJUSTMENT 42 MOTION CONTROL DAMPER ADJUSTMENT 42 MOTION CONTROL NEUTRAL LOCK PIVOT ADJUSTMENT 42 MOTION CONTROL...

Page 8: ...8...

Page 9: ...B52FS691V34 WYDB52FS691V34CA WYDB52FX691V34 WYDB52FX691V34CA MULCH KIT 451004 52 MULCH KIT 543436 BLADE MULCH 18 0 GRASS CATCHER ASSEMBLY 5101305 52 GRASS CATCHER W WEIGHTS 632074 52 BLOWER 542119 52...

Page 10: ...people operate the equipment without proper instruction Keep everyone especially children and pets away from the area of operation Remember that the operator or user is responsible for accidents or h...

Page 11: ...ace gasoline containers on the ground away from your vehicle while filling Do not fill gasoline containers inside a vehicle or on a truck or trailer bed because interior carpets or plastic truck bed l...

Page 12: ...vibration inspect machine for damage and repair before resuming operation o Before clearing blockages o Before leaving the operator position Never mow with the discharge deflector raised removed or al...

Page 13: ...heels dropping over edges ditches steep banks or water can cause rollovers which may result in serious injury death or drowning Keep the roll bar in the raised and locked position and use seat belt Lo...

Page 14: ...ure it works properly The machine must not be operated with defective or unmounted protective plate protective cowlings safety switches or other protective devices Regularly clean deck and underside o...

Page 15: ...all safety signs legible Remove all grease dirt and debris from safety signs and instructional labels Replace all worn damaged or missing safety signs When replacement components are installed be sure...

Page 16: ...16 8304 8303 363023 8008 8318 8307 633124 8324 543433...

Page 17: ...17 633228 543392 543391 543397 543396 543401...

Page 18: ...18 633105 633106 633306...

Page 19: ...l RPM High Idle 3600 Low Idle 1550 FUEL SYSTEM Capacity 9 5 Gal Type of Fuel Regular Unleaded Gasoline 87 Octane or higher Fuel Filter In line ELECTRICAL SYSTEM Charging System 12 Volt 15 Amp 3600 RPM...

Page 20: ...if either the left the right or both levers are moved from neutral lock position while brake is engaged CHOKE CONTROL The black pull knob located on the control console The choke is used to aid in st...

Page 21: ...e engine has run DIGITAL CONSOLE INSTRUCTIONS LCD Information Center Engine hour meter accumulative counting non resettable Mower hour meter accumulative counting non resettable Job time resettable Ti...

Page 22: ...key code entered with PTO knob in 2 Write down your new key code on a notepad 1 to 12 digits for safe keeping forgetting code will require a dealership service call and charge to reset 3 Hold buttons...

Page 23: ...intervals of 250 hrs A reminder will start flashing the alerts when they reach 5 hrs before service is required followed by the alert with the word NOW indicating service is due Resetting Alert Enter...

Page 24: ...be pulled out up to engage the blades Switch is pushed in to disengage the blades PRE START Fill fuel tank on level ground For best results use only clean fresh regular grade unleaded gasoline with a...

Page 25: ...ually return choke to the OFF position as the engine warms up BLADE ENGAGEMENT DANGER The rotating blades under the mower deck are dangerous Blade contact can cause serious injury or death Do Not put...

Page 26: ...e Operator to lose control of the machine which may cause damage to the machine or injury Use slow and steady movement of the control levers Use caution when making turns Slow the machine down before...

Page 27: ...ndle and allow the deck to lower to the cutting height ADJUSTING THE ANTI SCALP ROLLERS It is recommended to change the anti scalp roller position when the height of cut has changed 1 Stop the machine...

Page 28: ...sudden deceleration while backing unit down a ramp to avoid tipping backward LOADING A UNIT Use extreme caution when loading units on trailers or trucks Backing unit onto trailer or truck is recommend...

Page 29: ...do any maintenance Also push the wire s aside so accidental contact with the spark plug does not occur While maintenance or adjustments are being made someone could start the engine Accidental startin...

Page 30: ...oil Every 40 hours Check the hydraulic oil level Check the condition of the belts Check the tire pressures Lubricate the caster wheel bearings Lubricate strut arms Every 100 hours Clean dust and dirt...

Page 31: ...TED ACCESSORIES CONTAIN LEAD AND LEAD COMPOUNDS CHEMICALS KNOWN TO THE STATE OF CALIFORNIA TO CAUSE CANCER AND REPRODUCTIVE HARM WASH HANDS AFTER HANDLING Allowing batteries to stand for an extended p...

Page 32: ...mage the electrical system Be certain of battery terminal polarity and jumper cable polarity when hooking up batteries NOTE The following instructions are adapted from the SAE J1494 Rev Dec 2001 Batte...

Page 33: ...ty mechanisms be connected and in proper operating condition prior to use Do not tamper with the interlock switch Check the operation of the interlock switches daily and replace any damaged switches b...

Page 34: ...2 Visually inspect machine for any loose hardware or any other possible problem Tighten hardware or correct problem before operating SERVICE AIR CLEANER Service Interval 250 Hours 1 Stop engine wait f...

Page 35: ...top and remove key Engage parking brake 2 Look on the top side of the cutting deck to check the mower blade drive belt condition 3 Look under the engine deck to check the pump drive belt condition 4 C...

Page 36: ...r by hand turn 3 4 to one full turn after the filter gasket contacts the filter base surface 5 Re install the filter guard with three 1 4 screws Torque screws to 65 in lbs 7 3 Nm each 6 Repeat steps 1...

Page 37: ...be performed with the vehicle drive wheels off the ground then repeated under normal operating conditions WARNING POTENTIAL FOR SERIOUS INJURY Certain procedures required the vehicle engine to be ope...

Page 38: ...ap and tap into place CHECK V BELTS Service Interval Every 100 Hours Deck Belt Removal 1 Stop engine 2 Lower deck to lowest position 3 Remove belt shields 4 Place ratchet strap hook on the bolt of the...

Page 39: ...could be dangerous The mechanical or hydraulic jacks may not be enough support or may malfunction allowing the unit to fall which could cause injury Do Not rely solely on mechanical or hydraulic jack...

Page 40: ...VE BELT TENSION 52 These instructions are for the 52 deck only 48 60 decks do not require adjustments Adjust deck tension idler by loosening or tightening eyebolt for more or less tension in the Mower...

Page 41: ...nents and hot surfaces 1 Prior to starting the engine push the deck lift pedal and remove the height of cut pin Lower deck to the ground 2 Raise the rear of machine up and support with jack stands or...

Page 42: ...assembly The upper hole provides less resistance the lower provides more MOTION CONTROL NEUTRAL LOCK PIVOT ADJUSTMENT The flanged nut can be adjusted to obtain a more desired motion control lever res...

Page 43: ...ooling shrouds from engine and clean cooling fins Also clean dust dirt and oil from external surfaces of engine which can cause improper cooling 3 Make sure cooling shrouds are properly reinstalled Op...

Page 44: ...y is closed or the tap for the fuel tank is in the wrong position Clogged fuel filter or fuel line Faulty ignition system Starter does not turn the engine over Blade switch is engaged Steering control...

Page 45: ...is disconnected Machine moves slowly unevenly or not at all Parking brake on Bypass valve on pump open Drive belt for the transmission is slack or has come off Air in hydraulic system Mower deck not...

Page 46: ...he machine for storage follow these steps 1 Thoroughly clean the machine especially under the mower deck Touch up damage to the paint and spray a thin layer of oil on the underside of the mower deck t...

Page 47: ...47 DIAMONDBACK WIRING HARNESS...

Page 48: ...48 DIAMONDBACK XL WIRING HARNESS...

Page 49: ...49 DIAMONDBACK MAXX WIRING HARNESS...

Page 50: ...50 DIAMONDBACK XE WIRING HARNESS...

Page 51: ...for performance of the required maintenance listed in your owner s manual Worldlawn Power Equipment recommends that you retain all receipts covering maintenance on your lawn mower but Worldlawn Power...

Page 52: ...must be performed at no charge to the owner at a warranty station 5 Notwithstanding the provisions of subsection 4 above warranty services or repairs must be provided at distribution centers that are...

Page 53: ...warranty herein is in lieu of other warranties express or implied including without limitation any implied warranty of merchantability or fitness for a particular use and is in lieu of any and all oth...

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Page 56: ...ALL RIGHTS RESERVED DIAMONDBACK OPERATORS MANUAL CONTENTS SUBJECT TO CHANGE 202007...

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