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World Class Catamarans

3-4

The guidelines above are basic and do not alleviate the owner of responsibility should an

accident occur. Use good judgement and common sense to avoid an accident. 

 

WIRING AND CIRCUIT PROTECTION

All World Class Catamarans are wired using marine grade tin coated copper wire, instead of

standard copper wire. Tin coated copper is manufactured to withstand the harsh saltwater envi-
ronment better than standard copper which is used for residential applications. Environmen-
tally sealed Deutsch™ connectors are installed on all accessories located below the waterline to
ensure watertight connections. The remaining devices are installed with high quality splices and
terminals, which are heat shrunk to protect the integrity of the connection. Harnesses are
routed through PVC rigging tubes to prevent chaffing and covered with sheathing when neces-
sary.

DIGITAL CONTROL SYSTEM

All World Cats come equipped with a digital control system, consisting of a control unit and

remote switch pod. The control unit houses the circuit protection for all the accessories acti-
vated by the switch pods. A label is mounted on the control unit to advise you which breaker
controls a given funtion. If a breaker trips, simply push it in to reset. When possible have your
dealer replace a defective breaker. If that is impractical, remove the cover from the control unit
and pull out on the original breaker. Replace by snapping in a new breaker, being sure to use a
breaker identical in capacity to the original.

Accessories not integrated into the control unit can include lights with integrated switches,

marine head controls, stereos, aftermarket electronics and 12V outlets. These devices draw cur-
rent from the accessory fuse blocks. The fuse blocks are similar to those found in automobiles,
and use snap-in fuses to protect a circuit. You can obtain replacements for these fuses from
your dealer or local auto-parts store. Always replace a damaged fuse with one of equal rating. 

Ground blocks are another integral part of your electrical system. These are connected to

the common battery ground and individual appliances, to provide a path for current flow back
to batteries. 

!  CAUTION

When reconnecting your batteries, always connect the black cable to the negative 

terminal and red cable to the positive one. Reversing them can damage you electri-

cal system and create a potential for electric shock.

!  CAUTION

Never disconnect a battery while underway. Doing so may result in damage to your 

boat’s electrical system and the engine’s alternator.

!  CAUTION

Failing to use the correct replacement breaker could result in failure of the device or 

damage to the electrical system. Contact your dealer for repair information.    

!  CAUTION

When working on your electrical system, disconnect the batteries to prevent shock, or 

damage to your electrical system. If possible, have an electrician perform repairs.

Summary of Contents for 2004 World Class 270SD

Page 1: ...2004 OWNER S MANUAL...

Page 2: ...uipment 1 1 Recommended Safety Equipment 1 2 Capacity Information 1 2 Pollution Regulations 1 3 Boating Safety Guidelines Pre Departure 1 4 Launching 1 4 Underway 1 4 Returning 1 4 Trailering 1 5 Anch...

Page 3: ...ring Controls 2 3 Steering Maintenance 2 3 Steering System Diagram 2 4 Steering System Bleeding Instructions 2 5 Handling Characteristics Turning Characteristics 2 6 Adverse Sea Conditions 2 6 Boating...

Page 4: ...Fueling 3 1 After Fueling 3 1 Fuel System 3 2 Fuel System Diagram 3 2 Electrical System 3 3 Battery Selection 3 4 Battery Care 3 4 Wiring and Circuit Protection 3 4 Digital Control System 3 4 Typical...

Page 5: ...leaning 4 1 Waxing 4 1 Repair 4 2 Bottom Paint 4 2 Upholstery 4 3 Trim Plexiglass Polyethylene 4 3 Stainless Aluminum 4 3 Bilge Compartments 4 3 Cockpit Drains 4 3 Winterization 4 4 Chapter 5 Model Sp...

Page 6: ...sponsible for completing the warranty card provided by the factory The form is in triplicate with one copy for you the dealer and the factory Keep your copy in a secure place so it can be referenced q...

Page 7: ...ill receive an invitation to join Team World Cat and a survey to rate your purchasing experience and the initial impressions of our company We ask that you join our family of owners and let us know yo...

Page 8: ...are required by federal and state law to be registered in the state where they are pri marily used Registration numbers and validation stickers must be displayed per regulations and a certificate of r...

Page 9: ...ty remaining on the boat should a failure occur Remember this is a guideline for normal operation and does not release you from responsibility should an acci dent occur You must use rational judgement...

Page 10: ...erials in an improper manner OIL AND HAZARDOUS SUBSTANCES The Federal Water Pollution Control Act prohibits the discharge of oil or hazardous sub stances which may be harmful into U S navigable water...

Page 11: ...unch your vessel and move away quickly Move your vessel away from the dock and complete a full system check Ensure that elec tronics pumps and safety equipment are in working order Instruct a passenge...

Page 12: ...anchor and anchor windlass as optional equipment on all boats The anchor we supply is known as a plow style However there are several types of anchors avail able each designed to operate in specific b...

Page 13: ...rt fish Cruisers Yachts Owner s Manual for detailed information on how and when to request assistance RENDERING ASSISTANCE Owners are required by law to render assistance to other boaters involved in...

Page 14: ...u A primary concern is the use of generators when boats are moored adjacent to each other Carbon Monoxide is poisonous and potentially fatal if inhaled over an extended period of time Symptoms of CO p...

Page 15: ...ence sluggish performance a wetter ride and increased bow steering in a following sea In a bow up attitude the boat will perform better but may ride less smoothly Experiment with the trim settings in...

Page 16: ...ar as opposed to the mechanical version used in conventional boats For this reason all World Cats are equipped with a hydraulic steering system featuring steering cylinders mounted on each engine and...

Page 17: ...E DESCRIPTION STEERING CYLINDERS KEVLAR PIGTAIL 4 6 KEVLAR STEERING HOSE STEERING SYSTEM VALVE SEA STAR 1 7 PRO HELM QUANTITY 2 3 2 1 1 THIS IS A REPRESENTATION OF A TYPICAL WORLD CAT STEERING SYSTEM...

Page 18: ...wheel clockwise until a steady stream of oil flows through the fitting 3 Close bleed fitting 1 STEP 3 1 Open the bleed fitting labeled 2 and pull the the cylinder shaft all the way out on the fitting...

Page 19: ...stments to the steering wheel can make a World Cat bite quickly and execute high performance turns Experiment with the handling ability of your cat so you are pre pared for any situation on the water...

Page 20: ...tant to ensure proper performance but be aware they are not the only factors which affect it Several things which contribute to the level of performance on your catamaran can change between or during...

Page 21: ...oad distribution to compensate for fuel usage MARINE GROWTH If you store your boat in the water or fail to clean it after each trip the existence of marine growth can contribute to a loss of performan...

Page 22: ...ation of fuel vapors 3 Extinguish cigarettes or other lighted materials 4 Keep a properly charged and correctly rated fire extinguisher nearby DURING FUELING 1 Use common sense and obey all safety reg...

Page 23: ...le you will need to remove the cockpit bolsters by removing the screws that hold it in place To access the screws pull up gently on the bottom of the bolster and locate the drain grommets The factory...

Page 24: ...n the style of battery you choose inspect the electrolyte and perform rou tine maintenance as suggested by the manufacturer Remove corrosion from the terminals quickly to prevent failure Use a stiff b...

Page 25: ...cover from the control unit and pull out on the original breaker Replace by snapping in a new breaker being sure to use a breaker identical in capacity to the original Accessories not integrated into...

Page 26: ...International Marine TYPICAL DIGITAL CONTROL DIAGRAM 3 4 5 6 7 8 16 15 14 12 11 power ground 3 RWATER 15A 4 ACC 1 10A 6 ACC 3 5A 5 ACC 2 5A 11 HORN 10A 12 LWELL 5A 8 STBDB 5A 7 PORTB 5A 16 KEYPAD 15...

Page 27: ...or hardtop frame spreader lights illuminate the cockpit in low light situations They are operated using the switch on the dome light and are protected by the fuse block in the hardtop radio box DOME...

Page 28: ...te or a remote keypad which is mounted near the helm It is powered by the fuse block and the memory wire is connected to a 24 hour circuit WINDSHIELD WIPERS 250 DC 270 EC 270 SC Operated by a rotary s...

Page 29: ...i tachometers also include a systems monitor indicator which features a Low Oil Pressure Warning Engine Temperature Warning Check Engine Warning and Over Rev Limit Warning FUEL GAUGE The fuel gauge di...

Page 30: ...scoloration resulting from environmental pol lutants Use a sponge or other soft cleaning device on the smooth exterior surfaces of the hull and deck A soft brush can be used when cleaning nonskid port...

Page 31: ...ing paint This will help prevent marine growth such as barnacles which damage the gelcoat and affect performance World Cat recommends using an epoxy barrier coat prior to boating painting a new vessel...

Page 32: ...owever these metals can deteriorate and fail if improperly cared for Upon returning clean all hardware using a mild detergent and rinse thoroughly with fresh water Avoid using abrasive cleaners or chl...

Page 33: ...charge fully to prevent damage during storage Disconnect the cables and apply a coat of grease to the terminals to prohibit corrosion 5 Inspect all plumbing components and connections to prevent leaks...

Page 34: ...5 5 Raw Water System 5 6 Portable Head Operation 5 6 OPTIONAL FEATURES Stereo System 5 7 Anchor Windlass 5 7 Outriggers 5 7 Marine Head Initial Start Up 5 8 Normal Use 5 8 Deck Pump Out Procedure 5 8...

Page 35: ...ACCESSORIES Anchor Windlass including rope chain and anchor Clarion AM FM Stereo w 6 Disc CD Changer Fiberglass T Top w Aluminum Frame Electronics Box Rod Holders 6 and Spreader Lights 3 Taco Outrigge...

Page 36: ...n its respective side see diagram below The starboard battery provides the power for all your DC accessories The main lead con nects to a 50 amp breaker located in the starboard rigging compartment an...

Page 37: ...cated behind the aft rigging compartment and can accessed through the inspection plates in the motorwell forward of the engines The wiring for these pumps is secured on the inboard side of the centerl...

Page 38: ...plumbing failure To operate the livewell first verify that the seacock is open Then install the livewell stand pipe and open the flow regulator When you have completed these steps engage the livewell...

Page 39: ...m half of the head and fill the reservoir with the deodorant provided 3 Complete the preparation by adding enough water to cover the bottom of the tank 4 Reassemble the unit and fill the freshwater re...

Page 40: ...and can be a great asset when hunting a trophy catch World Cat offers 15 Taco outriggers as an option on the 270 SD The units are mounted on the fiberglass hardtop and operated using the handles abov...

Page 41: ...ump out fitting located on deck forward of the port berth entrance 2 Use the vacuum hose at the pump out station to clean the tank then remove the hose and replace the deck fitting WINTERIZATION Use t...

Page 42: ...World Class Catamarans 5 9 ACCESS PLATE AND RIGGING TUBE DIAGRAM...

Page 43: ...World Class Catamarans 5 10 HULL WIRING DIAGRAM TO TERMINAL STRIP BEHIND DASH...

Page 44: ...PEAKER STEREO OPTION ONLY 14 GA SPEAKER WIRE SPEAKER STEREO OPTION ONLY 14 GA SPEAKER WIRE OPTIONAL STEREO 14 GA SPEAKER WIRE 14 GA WHT RED 14 GA WHT YEL HEAD CONTROL PANEL 10 GA BRN WHT 10 GA RED 10...

Page 45: ...World Class Catamarans 5 12 FRESHWATER SYSTEM DIAGRAM FRESHWATER PUMP 20 GAL WATERTANK COCKPIT SHOWER RIGGING TUBE...

Page 46: ...World Class Catamarans 5 13 LIVEWELL RAW WATER SYSTEM RAW WATER OUTLET RAW WATER PUMP SEACOCK...

Page 47: ...World Class Catamarans 5 14 MARINE HEAD DIAGRAM DISCHARGE HOSE DECK PUMP OUT FITTING HOLDING TANK HOLDING TANK VENT DISCHARGE HOSE HEAD INLET TO RAW WATER PUMP...

Page 48: ...IAGRAM PORT STARBOARD B A C D D E E D D A B F A B C D E F G H I AFT BILGE PUMPS SCUPPER DRAINS BOX DRAIN FUEL VENTS ANCHOR LOCKER DRAINS LIVEWELL DRAIN FISHBOX DRAIN FORWARD BOX DRAIN OPTIONAL HOLDING...

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