Woodstock The Rebel W2000 Operating Manual Download Page 2

T

TA

AB

BL

LE

E  O

OF

F  C

CO

ON

NT

TE

EN

NT

TS

S

II..  

IIN

NT

TR

RO

OD

DU

UC

CT

TIIO

ON

N ....................................................................................................................................2

A.

SAFETY INSTRUCTIONS FOR ALL TOOLS ............................................................................2

B.

ADDITIONAL SAFETY RULES FOR THE REBEL

®

................................................................3

C.

COMMENTARY ............................................................................................................................4

D.

UNPACKING ..................................................................................................................................5

E.

PIECE INVENTORY ......................................................................................................................5

IIII..

A

AS

SS

SE

EM

MB

BL

LY

Y..............................................................................................................................................6

A.

STAND ............................................................................................................................................6

B.

FENCE ............................................................................................................................................7

C.

SAFETY GUARD ..........................................................................................................................8

D.

MITER GAUGE ..............................................................................................................................9

E.

ELECTRICAL SWITCH (OPTIONAL) ........................................................................................9

F.

MOUNTING THE ROUTER ..........................................................................................................9

G.

WIRING THE ROUTER ..............................................................................................................10

IIIIII..  

A

AD

DJJU

US

ST

TM

ME

EN

NT

TS

S ....................................................................................................................................11

A.

ROUTER TABLE INSERT ..........................................................................................................11

B.

FENCE ADJUSTMENT................................................................................................................12

C.

SAFETY GUARD ........................................................................................................................13

D.

MITER GAUGE ............................................................................................................................14

IIV

V..  

O

OP

PE

ER

RA

AT

TIIO

ON

NS

S ........................................................................................................................................15

A.

SITE PLANNING..........................................................................................................................15

B.

WORKING HEIGHT ....................................................................................................................15

C.

SAFETY ........................................................................................................................................16

D.

GENERAL OPERATIONS ..........................................................................................................16

E.

STRAIGHT EDGE SHAPING......................................................................................................17

F.

MITER GAUGE WORK ..............................................................................................................17

G.

FREEHAND WORK ....................................................................................................................18

H.

USING STOP BLOCKS................................................................................................................20

V

V..

M

MA

AIIN

NT

TE

EN

NA

AN

NC

CE

E....................................................................................................................................21

V

VII..

P

PA

AR

RT

TS

S  B

BR

RE

EA

AK

KD

DO

OW

WN

N ........................................................................................................................22

V

VIIII..

P

PA

AR

RT

TS

S  L

LIIS

ST

T ..........................................................................................................................................23

V

VIIIIII..

W

WA

AR

RR

RA

AN

NT

TY

Y  A

AN

ND

D  R

RE

ET

TU

UR

RN

NS

S ............................................................................................................24

Summary of Contents for The Rebel W2000

Page 1: ...P PE E O OR R F FO OR RM M W WI IT TH HO OU UT T T TH HE E W WR RI IT TT TE EN N A AP PP PR RO OV VA AL L O OF F W WO OO OD DS ST TO OC CK K I IN NT TE ER RN NA AT TI IO ON NA AL L I IN NC C PRINTED I...

Page 2: ...IRING THE ROUTER 10 I II II I A AD DJ JU US ST TM ME EN NT TS S 11 A ROUTER TABLE INSERT 11 B FENCE ADJUSTMENT 12 C SAFETY GUARD 13 D MITER GAUGE 14 I IV V O OP PE ER RA AT TI IO ON NS S 15 A SITE PLA...

Page 3: ...in moving parts Non slip footwear should be worn Wear a hat or other protective head wear if your hair is long 1 11 1 N NE EV VE ER R S ST TA AN ND D O OR R L LE EA AN N O ON N T TO OO OL L 1 12 2 U U...

Page 4: ...OFF position before plugging in the cord 1 17 7 C CH HE EC CK K D DA AM MA AG GE ED D P PA AR RT TS S Do not operate the machine until you are certain it is in perfect running condition 1 1 Always fe...

Page 5: ...cy of continuous improvement changes to the Model W2000 may occur at any time with no obligation on the part of Woodstock Should you receive a manual update please insert it into the manual and keep i...

Page 6: ...ommon occurrence it is possible that one or more of the parts could have been missed during the machining and deburring process Carefully remove the items packed in the carton It may be a good idea to...

Page 7: ...ht ed area to reduce eye strain during assembly The stand is made up of four legs two side pieces and a front piece and back piece All similar parts are inter changeable with one another S St te ep p...

Page 8: ...slide the fence onto the router table F Fi ig gu ur re e 4 4 Roughly lock the fence in position Repeat this process for the other fence half B B F Fe en nc ce e S St te ep p 2 2 Attach the wood facin...

Page 9: ...ge has been pre assembled at the factory except for the handle The handle greatly aids in miter gauge control To assemble the handle Thread the handle into the hole located on top of the miter gauge b...

Page 10: ...cap screw attaching the leg to the tabletop Overlap the two ring terminals connected to the end of the two grounding green wires Insert the socket head cap screw through the ring terminals and re fas...

Page 11: ...ex xi is st ti in ng g s su ub b b ba as se e m mo ou un nt ti in ng g s sc cr re ew ws s m ma ay y b be e t to oo o s sh ho or rt t t to o s sa af fe el ly y s se ec cu ur re e y yo ou ur r r ro ou u...

Page 12: ...ert S St te ep p 1 1 Use a good quality straightedge and place it on the table surface so it rests above one cor ner of the router table insert F Fi ig gu ur re e 1 15 5 S St te ep p 2 2 Loosen the ja...

Page 13: ...Transfer this measurement less the desired depth of cut to both ends of the infeed fence You can also gauge the infeed fence by placing a sam ple piece of wood against the fence and sliding it up to t...

Page 14: ...o serve as a dust pickup A Al lw wa ay ys s u us se e t th he e s sa af fe et ty y g gu ua ar rd d Adjust the safety guard as follows S St te ep p 1 1 Loosen the 5 16 hex bolt Center the safety guard...

Page 15: ...ushing in the stop pin These stops make it easier to make changes in the miter gauge angle T To o a ad dj ju us st t t th he e m mi it te er r g ga au ug ge e s st to op ps s S St te ep p 1 1 Insert t...

Page 16: ...commended working table height above the floor ranges between 32 and 36 depending on your personal preference The Rebel is 17 tall so the stand should be between 15 and 19 tall Minimum stand width and...

Page 17: ...There are many after market hold down devises avail able that increase the safety factor when processing material These hold down devises include spring loaded pressure wheels and feather boards F Fi...

Page 18: ...l it is best to run your stock through in multiple passes each time setting the router to cut deeper until reaching the desired depth F F M Mi it te er r G Ga au ug ge e W Wo or rk k S St te ep p 1 1...

Page 19: ...composites such as oriented strand board or a plywood with inner voids for a pat tern edge The jig or fixture should also be stable com fortable to use and designed with safety in mind Secure your wo...

Page 20: ...See your router owner s manual for correct procedure S St te ep p 4 4 Set the depth of cut by raising or lowering the router in its mounting base Refer to your router owner s manual S St te ep p 5 5...

Page 21: ...that the tenons will fit properly In some instances it may be desirable to precisely start and or stop while doing edge work such as chamfering Stop blocks can be sim ple scraps of wood that clamp to...

Page 22: ...k all bolts and fasteners to make sure that they are tight Periodically check the router insert and ensure that it is flush to The Rebel table Ensure that the router is firmly mounted to the router in...

Page 23: ...22 W2000 Rebel V VI I P Pa ar rt ts s B Br re ea ak kd do ow wn n...

Page 24: ...X 1 2 22 HEX NUT 6 32 23 HEX BOLT 5 16 18 X 3 4 24 FLAT WASHER 5 16 25 MITER BODY 26 HEX NUT 10 24 27 PHILLIPS HD SCREW 10 24 X 3 4 28 PUSH HANDLE 31 LOCK KNOB 32 FLAT WASHER 1 4 33 FIBER WASHER 1 4 3...

Page 25: ...s of any law or acts In no event shall Woodstock s liability under this warranty exceed the purchase price paid for the product and any legal actions brought against Woodstock shall be tried in the St...

Reviews: