Woodstock The Rebel W2000 Operating Manual Download Page 16

W2000 Rebel

®  

– 15

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Although The Rebel

®

is completely portable and can

be set up and used just about anywhere, we would like
to discuss some basic considerations. When choosing a
location for The Rebel

®

, ensure that there is adequate

room for maneuverability and safety. Give yourself
enough room for the longest piece that you anticipate
shaping. Keep the area clean and open so that you can
access The Rebel

®

from all four sides. This not only

gives you plenty of elbow room, but it makes adjusting
and using The Rebel

®

that much safer and easier. If

you plan to process long stock, we suggest that you
pick up a couple of roller stands to support the infeed
and outfeed end of the workpiece during machining.
Finally, when choosing a location, make sure that you
have adequate lighting so that you can clearly see what
you are doing.

When transporting The Rebel

®

to the job site, take

measures to protect it from damage. Do not stack other
equipment or lumber on top of the table. Secure The
Rebel

®

so it will not bounce around and cause nicks,

dents and/or casting cracks. Once at the job site,
observe the same considerations as you would for sta-
tionary use. Always give yourself plenty of room.

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The Rebel

®

was designed to be used with a fabricated

stand to raise the height to a comfortable distance
above the floor.

The recommended working table height above the
floor ranges between 32" and 36", depending on your
personal preference. The Rebel

®

is 17" tall, so the

stand should be between 15" and 19" tall. 

Minimum stand width and depth are 26" and 20"
respectively. The width and depth can, of course, be
increased to suit your needs.

The stand should be strong enough and have the sta-
bility to support the anticipated weight of material and
the hold-down pressure of the operator. Please follow
all safety procedures when constructing a new or
adapting an existing stand or bench top. We also cau-
tion against temporary support surfaces such as a thin
piece of plywood on top of a couple of saw horses.
While this is certainly quick, we do recommend that if
you use plywood and saw horses, make sure that the
top is strong and stable enough and will not flex or
shift under load.

Adjust the foot pads to compensate for any irregular
stand surface. It is very important that The Rebel

®

is

stable and supported by all four legs. If machining long
or unstable stock, we recommend removing the feet
and securing The Rebel

®

directly to the table surface.

It may be necessary to shim under the legs to compen-
sate for an irregular stand surface before permanently
securing The Rebel

®

. Mount The Rebel

®

to the work

surface with screws, lag bolts or clamps - whichever is
easier.

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Summary of Contents for The Rebel W2000

Page 1: ...P PE E O OR R F FO OR RM M W WI IT TH HO OU UT T T TH HE E W WR RI IT TT TE EN N A AP PP PR RO OV VA AL L O OF F W WO OO OD DS ST TO OC CK K I IN NT TE ER RN NA AT TI IO ON NA AL L I IN NC C PRINTED I...

Page 2: ...IRING THE ROUTER 10 I II II I A AD DJ JU US ST TM ME EN NT TS S 11 A ROUTER TABLE INSERT 11 B FENCE ADJUSTMENT 12 C SAFETY GUARD 13 D MITER GAUGE 14 I IV V O OP PE ER RA AT TI IO ON NS S 15 A SITE PLA...

Page 3: ...in moving parts Non slip footwear should be worn Wear a hat or other protective head wear if your hair is long 1 11 1 N NE EV VE ER R S ST TA AN ND D O OR R L LE EA AN N O ON N T TO OO OL L 1 12 2 U U...

Page 4: ...OFF position before plugging in the cord 1 17 7 C CH HE EC CK K D DA AM MA AG GE ED D P PA AR RT TS S Do not operate the machine until you are certain it is in perfect running condition 1 1 Always fe...

Page 5: ...cy of continuous improvement changes to the Model W2000 may occur at any time with no obligation on the part of Woodstock Should you receive a manual update please insert it into the manual and keep i...

Page 6: ...ommon occurrence it is possible that one or more of the parts could have been missed during the machining and deburring process Carefully remove the items packed in the carton It may be a good idea to...

Page 7: ...ht ed area to reduce eye strain during assembly The stand is made up of four legs two side pieces and a front piece and back piece All similar parts are inter changeable with one another S St te ep p...

Page 8: ...slide the fence onto the router table F Fi ig gu ur re e 4 4 Roughly lock the fence in position Repeat this process for the other fence half B B F Fe en nc ce e S St te ep p 2 2 Attach the wood facin...

Page 9: ...ge has been pre assembled at the factory except for the handle The handle greatly aids in miter gauge control To assemble the handle Thread the handle into the hole located on top of the miter gauge b...

Page 10: ...cap screw attaching the leg to the tabletop Overlap the two ring terminals connected to the end of the two grounding green wires Insert the socket head cap screw through the ring terminals and re fas...

Page 11: ...ex xi is st ti in ng g s su ub b b ba as se e m mo ou un nt ti in ng g s sc cr re ew ws s m ma ay y b be e t to oo o s sh ho or rt t t to o s sa af fe el ly y s se ec cu ur re e y yo ou ur r r ro ou u...

Page 12: ...ert S St te ep p 1 1 Use a good quality straightedge and place it on the table surface so it rests above one cor ner of the router table insert F Fi ig gu ur re e 1 15 5 S St te ep p 2 2 Loosen the ja...

Page 13: ...Transfer this measurement less the desired depth of cut to both ends of the infeed fence You can also gauge the infeed fence by placing a sam ple piece of wood against the fence and sliding it up to t...

Page 14: ...o serve as a dust pickup A Al lw wa ay ys s u us se e t th he e s sa af fe et ty y g gu ua ar rd d Adjust the safety guard as follows S St te ep p 1 1 Loosen the 5 16 hex bolt Center the safety guard...

Page 15: ...ushing in the stop pin These stops make it easier to make changes in the miter gauge angle T To o a ad dj ju us st t t th he e m mi it te er r g ga au ug ge e s st to op ps s S St te ep p 1 1 Insert t...

Page 16: ...commended working table height above the floor ranges between 32 and 36 depending on your personal preference The Rebel is 17 tall so the stand should be between 15 and 19 tall Minimum stand width and...

Page 17: ...There are many after market hold down devises avail able that increase the safety factor when processing material These hold down devises include spring loaded pressure wheels and feather boards F Fi...

Page 18: ...l it is best to run your stock through in multiple passes each time setting the router to cut deeper until reaching the desired depth F F M Mi it te er r G Ga au ug ge e W Wo or rk k S St te ep p 1 1...

Page 19: ...composites such as oriented strand board or a plywood with inner voids for a pat tern edge The jig or fixture should also be stable com fortable to use and designed with safety in mind Secure your wo...

Page 20: ...See your router owner s manual for correct procedure S St te ep p 4 4 Set the depth of cut by raising or lowering the router in its mounting base Refer to your router owner s manual S St te ep p 5 5...

Page 21: ...that the tenons will fit properly In some instances it may be desirable to precisely start and or stop while doing edge work such as chamfering Stop blocks can be sim ple scraps of wood that clamp to...

Page 22: ...k all bolts and fasteners to make sure that they are tight Periodically check the router insert and ensure that it is flush to The Rebel table Ensure that the router is firmly mounted to the router in...

Page 23: ...22 W2000 Rebel V VI I P Pa ar rt ts s B Br re ea ak kd do ow wn n...

Page 24: ...X 1 2 22 HEX NUT 6 32 23 HEX BOLT 5 16 18 X 3 4 24 FLAT WASHER 5 16 25 MITER BODY 26 HEX NUT 10 24 27 PHILLIPS HD SCREW 10 24 X 3 4 28 PUSH HANDLE 31 LOCK KNOB 32 FLAT WASHER 1 4 33 FIBER WASHER 1 4 3...

Page 25: ...s of any law or acts In no event shall Woodstock s liability under this warranty exceed the purchase price paid for the product and any legal actions brought against Woodstock shall be tried in the St...

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