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Woodstock SHOP FOX W1671 Instruction Manual Download Page 33

Model W1671 (For Machines Mfd. Since 01/02)

-29-

PAR

TS

REF PART #

DESCRIPTION

REF PART #

DESCRIPTION

02B

X1671002B

CHUCK JT2-13MM TAPERED

44

XPW10M

FLAT WASHER 14MM

01C

X1671002C

MOTOR 3/4HP WITH JT2 ARBOR V3.03.02

45

XPSB13M

CAP SCREW M10-1.5 X 25

3

X1671003

CHUCK KEY 76MM 3/8-24 THREADED

46

XPLW04M

LOCK WASHER 8MM

4

X1671004

HEAD CASTING

47

X1671047

TABLE

5

X1671005

DATA LABEL

48

XPFH21M

FLAT HD SCR M8-1.25 X 25

6

XPCAP14M

CAP SCREW M8-1.25 X 20

49

X1671049

BASE

07A

X1671007A

BUSHING 5⁄8"

50

X1671050

FENCE SPRING 2 X 27 X 80

07B

X1671007B

BUSHING 3⁄4"

51

X1671051

COLLAR

8

X1671008

DEPTH STOP ROD

52A

X1671052A

ROD 7-1/2"

9

X1671009

GUIDE BUSHING

52B

X1671052B

ROD 5-1/2"

10

X1671010

STOP PLATE

52C

X1671052C

ROD 3-1/2"

11

XPW04M

FLAT WASHER 10MM

53

XPSB14M

CAP SCREW M8-1.25 X 20

12

XPB32M

HEX BOLT M10-1.5 X 25

54

X1671054

HOLD DOWN

13

X1671013

HOLDER

55

X1671055

FENCE

14

XPS14M

PHLP HD SCR M6-1 X 12

56

X1671056

GAS SPRING 5"

15

XPW03M

FLAT WASHER 6MM

56-1 X1671056-1

GAS SPRING BALL SOCKET

16

X1671016

HEAD CASTING WASHER 6MM

57A

X1671057A

LOWER JUNCTION SCREW

17

XPFH02M

FLAT HD SCR M6-1 X 12

57B

X1671057B

UPPER JUNCTION SCREW

18

X1671018

COVER

58A

XPAW04M

T-HANDLE 4MM

19

X1671019

HINGE

58B

XPAW05M

T-HANDLE 6MM

20

XPS09M

PHLP HD SCR 5-.8 X 10 

58C

X1671058C

T-HANDLE 8MM

21

X1671021

COVER PLATE

59

XPSB06M

CAP SCREW M6-1 X 25

22

XPS02M

PHLP HD SCR M4-.7 X 12

60

XPSB31M

CAP SCREW M8-1.25 X 25

23

XPRP05M

ROLL PIN 5 X 30

62A

X1671062A

SWITCH

24

X1671024

GEAR  33T

62B

X1671062B

SWITCH KEY

25

X1671025

GEAR SHAFT

63

XPN01M

HEX NUT M6-1

26

X1671026

CLUTCH COLLAR

64

X1671064

FENCE SUPPORT ROD

27

X1671027

SPRING 18 X 2 X 26

65

X1671065

CLUTCH

28V2 X1671028V2

SHOULDER BOLT M10-1.5 X 28 V2.11.11

67

XPW04M

FLAT WASHER 10MM

29A

X1671029A

HANDLE

68

XPLW06M

LOCK WASHER 10MM

29A-1 X1671029A-1 STOP COLLAR 

69

X1671069

HAND/CHISEL WARNING

29B

X1671029B

HAND GRIP

70

X1671070

SAFETY GLASSES WARNING

32

X1671032

COLUMN

71

X1671071

DEPTH STOP WARNING

33

X1671033

RACK COLUMN

80

X1671080

COLLAR

34

X1671034

LOCK KNOB M8-1.25 X 35

81

XPFH06M

FLAT HD SCR M6-1 X 20

35

X1671035

LOCK KNOB M8-1.25 X 20

82

X1671082

O-RING 32 X 3

36

X1671036

KNOB M8-1.25 X 56

83

X1671083

WOOD SCREW M3 X 12

37

XPSS16M

SET SCREW M8-1.25 X 10

84

X1671084

LID

38

X1671038

STOP BRACKET

85

X1671085

CAPACITOR 30 MFD

39

X1671039

GUIDE BRACKET

86

X1671086

MOTOR FAN

40

X1671040

ROTARY TABLE TOP

87

X1671087

FAN COVER

41

X1671041

BASE BOLT M14-2 X 40

88

XPW02M

FLAT WASHER 5MM

42

XPN32M

HEX NUT M14-2

89

XPS05M

PHLP HD SCR M5-.8 X 8MM

43

XPB32M

HEX BOLT M10-1.5 X 25

Summary of Contents for SHOP FOX W1671

Page 1: ... for future reference If you have any further questions contact our Technical Support READ THIS FIRST M Chisel Bushings 5 8 3 4 2 N Clutch Collar 1 O Hold Down Rods 31 2 51 2 71 2 3 P Depth Stop Lock Lever 1 Q Base 1 R Hardware not shown Base Bolts M14 2 x 40 Base 2 Hex Nuts M14 2 Base 2 Flat Washers 14mm Base 2 Flat Head Screws M8 1 25 x 25 Table 2 Phillips HD Screws M6 1 x 12 Tool Tray 2 Flat Wa...

Page 2: ...ot from underneath base as shown in Figure 3 3 Position head and column assembly over pivot slot align bolts with holes in assem bly base and lower assembly into position as shown in Figure 4 Note Keep headstock facing front of base to maintain center of balance 4 Secure assembly to base with 2 14mm flat washers and 2 M14 2 hex nuts see Figure 5 Figure 3 Base bolts positioned in pivot slot Base Bo...

Page 3: ... Line Technical Support tech support woodstockint com COPYRIGHT 2002 BY WOODSTOCK INTERNATIONAL INC REVISED JANUARY 2012 TR WARNING NO PORTION OF THIS MANUAL MAY BE REPRODUCED IN ANY SHAPE OR FORM WITHOUT THE WRITTEN APPROVAL OF WOODSTOCK INTERNATIONAL INC Printed in China ...

Page 4: ...evices cutting sanding grinding tool integrity and the usage of personal protective equipment The manufacturer will not be held liable for injury or property damage from negligence improper training machine modifications or misuse Some dust created by power sanding sawing grinding drilling and other construction activities contains chemicals known to the State of California to cause cancer birth d...

Page 5: ...NTS 11 HARDWARE RECOGNITION CHART 12 MOUNTING 13 14 HAND LEVER 15 GAS SPRING 16 WORK TABLE 17 FENCE 17 HOLD DOWN 18 INSTALLING CHISELS 19 4 ADJUSTMENTS 20 GAS SPRING LOCATIONS 20 GAS SPRING PLACEMENT 21 PIVOT FEATURE 22 FENCE ADJUSTMENTS 22 23 WIDER STOCK 23 5 OPERATIONS 24 TEST RUN 24 MAKING A MORTISE 24 25 6 MAINTENANCE 26 GENERAL 26 FENCE AND CHISELS 26 LUBRICATION 26 7 CLOSURE 27 PARTS BREAKDO...

Page 6: ...ly plug power cord into a grounded outlet 4 Only use this machine to collect wood dust chips never use to collect glass metal liquids asbestos silica animal parts biohazards burning material ashes etc 5 Always disconnect power before servicing or cleaning 6 Do not expose to rain or wet areas 7 Keep hands long hair and loose clothing away from inlet 8 Never leave machine unattended while it is runn...

Page 7: ...cost of storing and returning the product This is Woodstock International Inc s sole written warranty and any and all warranties that may be implied by law including any merchantability or fitness for any particular purpose are hereby limited to the duration of this written warranty We do not warrant that SHOP FOX machinery complies with the provisions of any law or acts In no event shall Woodstoc...

Page 8: ...e Become familiar with the names and locations of the controls and features shown below to better understand the instructions in this manual To reduce your risk of serious injury or damage to the machine read this entire manual BEFORE using machine Hand Lever Hold Down Chisel Tool Tray Fence Wood Table Figure 1 Tool Identification ...

Page 9: ...e influence of drugs or alcohol when tired or when distracted ELECTRICAL EQUIPMENT INJURY RISKS You can be shocked burned or killed by touching live electrical components or improperly grounded machinery To reduce this risk only allow an electrician or qualified service personnel to do electrical installation or repair work and always disconnect power before accessing or exposing electrical equipm...

Page 10: ...ntal contact with moving parts or flying debris make sure they are properly installed undamaged and working correctly FORCING MACHINERY Do not force machine It will do the job safer and better at the rate for which it was designed NEVER STAND ON MACHINE Serious injury may occur if machine is tipped or if the cutting tool is unintentionally contacted STABLE MACHINE Unexpected movement during operat...

Page 11: ...sels are sharp Always use caution when handling especially when installing or removing 2 USING CORRECT MATERIALS Do not use the machine for anything except mortising in wood Materials such as metals plastics and glass can damage the machine result ing in personal injury 3 RESPIRATOR AND SAFETY GLASSES Always wear a respirator and safety glasses while operating the machine Dust and chips are create...

Page 12: ...Circuit Type 110V 120V 60 Hz Single Phase Circuit Size 15 Amps Plug Receptacle NEMA 5 15 Full Load Current Rating The full load current rating is the amperage a machine draws at 100 of the rated output power On machines with multiple motors this is the amperage drawn by the largest motor or sum of all motors and electrical devices that might operate at one time during normal operations Full Load C...

Page 13: ...ing Prong Neutral Hot 5 15 PLUG GROUNDED 5 15 RECEPTACLE 110V Figure 2 NEMA 5 15 plug receptacle DO NOT modify the provided plug or use an adapter if the plug will not fit the receptacle Instead have an electrician install the proper receptacle on a power supply circuit that meets the requirements for this machine Extension Cords We do not recommend using an extension cord with this machine Extens...

Page 14: ...Unplug before changing chisels Figure 6 Always clamp workpiece Fig 4 Secure depth stop before removing gas spring Fig 8 Secure depth stop before adjusting quick set handle above See Fig 4 Figure 7 Remove safety key when not in use Figure 5 Never place hands under chisel SAFETY 10 ...

Page 15: ... E Allen Wrench 4mm 6mm 8mm 1 ea F Hold Down 1 G Chuck Key 1 H Fence 1 I Fine Adjustment Bracket 1 J Spring 1 K Hold Down Rods 3 L Chisel Bushings 2 M Wood Table 1 N Hand Lever 1 The following is a list of items shipped with your machine Before beginning setup lay these items out and inventory them Note If you cannot find an item on this list carefully check around inside the machine and packaging...

Page 16: ...PART 5mm 10mm 20mm 15mm 25mm 40mm 30mm 35mm 45mm 50mm 60mm 55mm 70mm 65mm 75mm W A S H ER DIAM E T E R 5 8 W A S H ER DIAM E T E R 9 16 1 2 W A S H ER DIA M E T E R W A S H ER DIA M E T E R 12mm W A S H E R DIA M E T E R 10mm 7 16 W A S H ER DIA M E T E R W A S H E R DIA M E T E R 8mm 3 8 W A S H E R DIA M E T E R 5 16 W A S H E R DIA M E T E R 1 4 W A S H E R DIA M E T E R 10 W A S H E R D I A M ...

Page 17: ...Mortising Machine can be mounted to any workbench sturdy enough to support the combined weight of the machine and workpiece and which allows a comfortable working height The bench should be located where plenty of working clearance exists for larger workpieces The mortising machine must be bolted to the bench and to help avoid a tip ping hazard should be bolted away from the front edge The mortisi...

Page 18: ... its base only Slide it over the pencil layout Recheck for proper working clearance and adjust as needed The mortising machine may be secured with 5 16 lag bolts or through bolts with washers and nuts not supplied 3 Use the mounting holes in the base as drill guides and drill holes Figure 13 Drill a 1 4 hole for 5 16 lag bolts For through bolts drill a 5 16 hole 4 Secure the base with the bolts Fi...

Page 19: ... the collar closest to the end of the hand lever and remove the collar 5 Insert the end of the hand lever into the smaller slot in the clutch Slide the col lar back onto the end of the hand lever and secure by tightening the setscrew The lower collar should be set below the clutch by 1 to allow working clearances when the lever is swung out for indexing The hand lever can be adjusted for height by...

Page 20: ...le surface 2 Lift the head using the hand lever If neces sary index the lever Figure 16 to make multiple turns of the hub so the head moves to its highest elevation Be sure to position the depth stop rod so that it touches the base of the machine and lock it in place before indexing the handle This ensures the weight of the head casting is support ed while adjustments are made 3 The gas spring end...

Page 21: ...llips head screws provided Figure 18 17 Work Table 1 The fence comes with a micro adjustable stop attached to the fence support rod which retains a spring Loosen the setscrew with the 4mm Allen provided and remove the stop but not the spring 2 Slide the support rod into the mounting block located between the columns Figure 19 3 Replace the micro adjustable stop and secure with the setscrew Figure ...

Page 22: ...at portion along its length Place the com pletely round portion into the fence Do not tighten the screw in the fence at this time 3 The hold down bracket may be placed on the support rod in two positions If placed on the support rod as in Figure 21 the bracket will hold down a work piece slightly taller than the fence When placed in the position shown in Figure 22 the bracket will hold down a work...

Page 23: ...ing into the bushing located just under the chuck Make sure the opening in the chisel face is away from the operator 5 Tighten the cap screw to the side of the chisel mount with the 5mm Allen wrench provided 6 Tighten the drill bit into the drill chuck with the chuck key provided Make sure the drilling end of the drill bit is posi tioned just outside the end of the chisel housing Figure 23 7 Place...

Page 24: ...cknesses or to mortise a board on edge To determine which setting to use look at the chart in Figure 25 and find the board thickness that most closely fits your workpiece Note the number that corresponds with that board This will be the position number shown in Figure 26 Follow the instructions on the following page to place the gas spring in the new location 20 ADJUSTMENTS Figure 26 Gas spring po...

Page 25: ...k the depth stop lock knob Allow the depth stop rod to touch the base surface and secure the depth stop rod in place 2 The gas spring ends will snap off of the ball end junctions Remove the gas spring 3 Snap the gas spring into place over the desired ball end junction locations Figure 27 It may be necessary to compress gas spring slightly or to further lift or lower the head using the handle to al...

Page 26: ...e worktable should be removed before operating the machine Secure the workpiece with clamps before using the machine Figure 28 Figure 30 Setting micro adjusting block Fence Adjustments ADJUSTMENTS The fence is supplied with a fine adjusting assembly a spring and a collar These enable centering the chisel to the workpiece quickly and with accuracy 1 Support the head with the hand lever and unlock t...

Page 27: ...osition A Figure 33 when the block is closest to the fence and position B when the block is furthest from the fence 5 Reposition the support block to position B 6 Reattach the support block with the 3 cap screws Reattach the head casting assembly and follow the instructions above for fence and workpiece setup 5 Place the workpiece against the fence and position the fence so the chisel is near the ...

Page 28: ...d correct the problem before further operation If the source of an unusual noise or vibration is not readily apparent please contact our service department for help at 1 360 734 3482 or by email at tech support woodstockint com Test Run DO NOT attempt to investigate or adjust the machine while it is running Wait until the machine is turned off unplugged and all work ing parts have come to a stop b...

Page 29: ... down 6 Turn the power ON 7 Lower the head by pulling the hand lever down with your right hand Be sure not to feed the chisel too fast or too slow Feeding too fast can cause the drill bit to clog with chips causing the motor to slow down and overheat Feeding too slow may cause exces sive heat ruining the chisel However it is normal for some discoloring of the chisel to occur due to heat generated ...

Page 30: ...elling chips It is important that a small amount is used and none is applied to the chisel Bees wax coming into contact with the finished surfaces will impede adhesion of glues and fin ishes Regular periodic maintenance on your Model W1671 Mortising Machine will ensure its opti mum performance Make a habit of inspecting the machine each time you use it Check for the following conditions and repair...

Page 31: ... is different and safety rules should be considered as they apply to your specific situation We recommend you keep this manual for complete information regarding Woodstock International Inc s warranty and return policy If you need additional technical information relating to this machine or if you need general assistance or replacement parts please contact the Service Department at 360 734 3482 or...

Page 32: ... 42 63 57A 56 1 57B 38 50 51 56 33 36 37 37 69 34 39 37 29A 1 58B 58C 58A 18 19 20 32 22 21 60 65 24 28V2 27 26 23 25 4 59 29A 29B 9 82 10 11 12 8 62B 62A 70 2B 8 3 81 35 17 16 6 5 7B 7A 15 14 13 83 84 85 86 89 88 87 71 1C 52A 52B 52C 54 55 23 53 48 64 47 61A PARTS 28 ...

Page 33: ...HANDLE 4MM 19 X1671019 HINGE 58B XPAW05M T HANDLE 6MM 20 XPS09M PHLP HD SCR 5 8 X 10 58C X1671058C T HANDLE 8MM 21 X1671021 COVER PLATE 59 XPSB06M CAP SCREW M6 1 X 25 22 XPS02M PHLP HD SCR M4 7 X 12 60 XPSB31M CAP SCREW M8 1 25 X 25 23 XPRP05M ROLL PIN 5 X 30 62A X1671062A SWITCH 24 X1671024 GEAR 33T 62B X1671062B SWITCH KEY 25 X1671025 GEAR SHAFT 63 XPN01M HEX NUT M6 1 26 X1671026 CLUTCH COLLAR 6...

Page 34: ...Model W1671 For Machines Mfd Since 01 02 Your Notes 30 ...

Page 35: ...od value ______ Yes _____ No 5 Would you recommend Shop Fox products to a friend ______ Yes _____ No 6 What is your age group ______ 20 29 ______ 30 39 _____ 40 49 ______ 50 59 ______ 60 69 _____ 70 7 What is your annual household income ______ 20 000 29 000 ______ 30 000 39 000 _____ 40 000 49 000 ______ 50 000 59 000 ______ 60 000 69 000 _____ 70 000 8 Which of the following magazines do you sub...

Page 36: ...TAPE ALONG EDGES PLEASE DO NOT STAPLE FOLD ALONG DOTTED LINE FOLD ALONG DOTTED LINE WOODSTOCK INTERNATIONAL INC P O BOX 2309 BELLINGHAM WA 98227 2309 Place Stamp Here ...

Page 37: ...ithin the scope of Woodstock International Inc s warranty then the original owner must bear the cost of storing and returning the product This is Woodstock International Inc s sole written warranty and any and all warranties that may be implied by law including any merchantability or fitness for any particular purpose are hereby limited to the duration of this written warranty We do not warrant th...

Page 38: ...High Quality Machines and Tools Woodstock International Inc carries thousands of products designed to meet the needs of today s woodworkers and metalworkers Ask your dealer about these fine products ...

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