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Woodstock Shop Fox W1666, Instruction Manual

The Woodstock Shop Fox W1666 is a powerful and versatile woodworking machine. For all your woodworking needs, its Instruction Manual provides detailed step-by-step instructions. You can easily download this manual for free from manualshive.com, ensuring you have all the necessary guidance to make the most of your woodworking experience.

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ELECTRICAL

MAINTENANCE

SERVICE

OPERATIONS

SAFETY

INTRODUCTION

USE THE QUICK GUIDE PAGE LABELS TO SEARCH OUT INFORMATION FAST!

SETUP

Contents

INTRODUCTION ..................................................................................................4

Woodstock Technical Support ............................................................................ 4

About Your New Dust Collector .......................................................................... 4

W1666 Specifications ...................................................................................... 5

W1685 Specifications ...................................................................................... 5

Controls and Features ..................................................................................... 6

SAFETY ............................................................................................................7

Standard Safety Instructions ............................................................................. 7

Safety Instructions for Dust Collectors ................................................................. 9

Avoiding Potential Injuries ..............................................................................10

ELECTRICAL .................................................................................................... 11

110V Operation (W1685) .................................................................................11

220V Operation (W1666) .................................................................................11

Extension Cords ...........................................................................................11

Grounding ..................................................................................................11

SETUP ........................................................................................................... 12

Casters and Motor .........................................................................................13

Outlet, Gasket, and Separator Supports ..............................................................14

Separator and Transfer Hose ............................................................................15

Dust Bags and Inlet Y .....................................................................................16

System Grounding .........................................................................................17

Test Run ....................................................................................................18

OPERATIONS ................................................................................................... 19

General .....................................................................................................19

Operation ...................................................................................................19

MAINTENANCE ................................................................................................. 20

General .....................................................................................................20

Lubrication .................................................................................................20

Collector Bag Cleaning ...................................................................................20

Troubleshooting ...........................................................................................21

Wiring Diagram (W1666 and W1685) ...................................................................22

Parts Diagram (W1666 and W1685) ....................................................................23

Parts List (W1666 and W1685) ..........................................................................24

Accessories .................................................................................................25

Warranty ....................................................................................................26

Summary of Contents for Shop Fox W1666

Page 1: ... On Line Technical Support tech support shopfox biz COPYRIGHT 2000 BY WOODSTOCK INTERNATIONAL INC REVISED JANUARY 2006 WARNING NO PORTION OF THIS MANUAL MAY BE REPRODUCED IN ANY SHAPE OR FORM WITHOUT THE WRITTEN APPROVAL OF WOODSTOCK INTERNATIONAL INC Printed in China 6941CR ...

Page 2: ...als are Lead from lead based paints Crystalline silica from bricks cement and other masonry products Arsenic and chromium from chemically treated lumber Your risk from these exposures varies depending on how often you do this type of work To reduce your exposure to these chemicals work in a well venti lated area and work with approved safety equip ment such as those dust masks that are specially d...

Page 3: ...r Dust Collectors 9 Avoiding Potential Injuries 10 ELECTRICAL 11 110V Operation W1685 11 220V Operation W1666 11 Extension Cords 11 Grounding 11 SETUP 12 Casters and Motor 13 Outlet Gasket and Separator Supports 14 Separator and Transfer Hose 15 Dust Bags and Inlet Y 16 System Grounding 17 Test Run 18 OPERATIONS 19 General 19 Operation 19 MAINTENANCE 20 General 20 Lubrication 20 Collector Bag Clea...

Page 4: ...if you have comments please contact us at Woodstock International Inc Attn Technical Support Department P O Box 2309 Bellingham WA 98227 Your new SHOP FOX Dust collector has been specially designed to provide many years of trouble free service Close attention to detail ruggedly built parts and a rigid quality control program assure safe and reliable operation Depending on the design of the dust co...

Page 5: ...nlet Y Size 4 4 and 6 Footprint and Overall Height 331 2 Wide x 211 2 Deep and 78 High Approximate Machine Weight 107 lbs W1685 Specifications Motor 11 2 HP 16A 110V 3450 RPM Single Phase Impeller 12 Radial Steel Fin Static Pressure 10 1 of water Air Suction 1280 CFM Lower Bag Capacity 5 4 cubic feet Upper Bag Filter Bag 30 Micron Woven Fabric Lower Bag Storage Bag 30 Micron Woven Fabric Bag Dimen...

Page 6: ...d air and allows the dust to fall and collect in the lower dust storage bag C Dust Storage Bag Stores 5 4 cubic feet of collected dust in a dust bag with a quick dis connect bag clamp A D Inlet Y Allows for single port suction or dual port suction E Roller Base Supports the lower bag and the dust collector and allows you to quickly and easily roll and locate your dust collector where you want it E...

Page 7: ...ndards Institute ANSI 5 Avoid dangerous environments DO NOT operate this machine in wet or open flame environments Airborne dust particles could cause an explosion and severe fire hazard 6 Ensure all guards are securely in place and in working condition 7 Make sure switch is in the OFF position before connecting power to machine 8 Keep work area clean free of clutter grease etc 9 Keep children and...

Page 8: ... good condi tion Immediately replace a damaged extension cord And always use an extension cord that uses a ground pin and connected ground wire 18 Keep proper footing and balance at all times 19 DO NOT leave the machine running and unattended Wait until it comes to a complete stop before leaving the area 20 Perform machine maintenance and care Follow lubrication and accessory attachment instruc ti...

Page 9: ... void warranty and cause an unsafe condition 7 TROUBLESHOOTING If you are experiencing difficulties with dust collector setup or use contact Woodstock Technical Support or ask a qualified expert for solutions 8 REDUCING FIRE HAZARDS Make sure the dust collector ducting is grounded against static elec tricity buildup and never use the dust collector in a wet or flammable environment 9 AVOIDING LUNG...

Page 10: ... impeller guard Figure 1 Wear a respirator when dust collec tor is in use and when using your machines Figure 5 Keep hands and loose objects away Figure 4 Never collect anything except wood dust Figure 3 Unplug machine when emptying bags Figure 6 Wear a respirator when emptying bags 10 ...

Page 11: ...apter must be grounded The Model W1685 11 2 HP dust collector operates at 110 volts only and draws up to 16 amps Make sure that the power supply circuit this machine is connected to meets local and federal electrical code requirements Seek assistance from a qualified electri cian if you are unsure about electrical codes and wiring 220V Operation W1666 The Model W1666 2 HP dust collector operates a...

Page 12: ...n manual before using this machine Serious personal injury may occur if safety and operational information is not understood and followed DO NOT risk your safety by not reading Inventory SETUP A Transfer Hose B Impeller Motor Assy C Separator D Base Plate E Bag Hanger F Separator Supports G 6 to 4 Inlet Y H Dust Collection Bags I Gasket J Casters K Bag Clamps L Hose Clamps M Wrenches N Outlet O La...

Page 13: ...r impeller assembly on the base see Figure 10 4 Secure the motor impeller assembly to the base using six M8 1 25 X 16 hex bolts washers and nuts see Figure 11 For quiet and vibration free operation assemble your dust collector as outlined below DO NOT modify this dust collector for any other purpose than what it is designed for Figure 11 Motor impeller assembly installation Round and Rectangle Sup...

Page 14: ...ut and the outlet will crack 4 Place a collector support over one of the sets of holes indicated in Figure 13 and make sure the tail at the top is oriented towards the inside as shown in Figure 14 5 Secure the three collector supports in place with six M8 1 25 X 16 hex bolts and flat washers The outlet directs the dust to the collector hat is sup ported by three separator support rods Make sure th...

Page 15: ... 5 Slide the transfer hose end over the inlet for the collector making sure the end passes the ridge on the inlet by 11 2 6 Position hose clamp over the hose and the inlet making sure the clamp is 3 4 from the end of the hose and tighten the screw on the clamp see Figure 17 7 Slide the second hose clamp onto the free end of the hose 8 Slide the end of the transfer hose onto the outlet of the impel...

Page 16: ... lower bag is plain 3 Position the rim of the upper bag onto the collector and latch the band clamp closed 4 Position the rim of the lower bag onto the collector and latch the band clamp closed 5 Position the inlet Y on the impeller housing inlet and fasten it in place with the Phillips head screw see Figure 20 Two dust collection bags are included with your new SHOP FOX Dust Collector There is a ...

Page 17: ...e Figure 22 so all static electricity inside and out of the ducting is carried through the wires and dissipated through the dust collector ground If the system has branches place wires in the same fashion and connect to the wires on the main pipe hose with wire nuts If blast gates are to be used drill exit and entrance holes on either side of the blast gate to allow wire to be fed out of and into ...

Page 18: ...ver the paddle for a quick power kill just in case there is a problem The dust collector should run smoothly with little or no vibration or rubbing noises If you hear strange or unusual noises or a loud vibration exists turn off the dust collector and wait for all moving parts to stop Unplug the machine refer to Troubleshooting on Page 25 and investigate and correct the problem before further oper...

Page 19: ... draw up to 1280 CFM The dust collectors are not designed to be used as central whole house vacuums Central vacuum systems and woodshop dust collection systems have completely different vacuum pumps and are not inter changeable For safe operation and the best dust collec tion results please follow the rules below ALWAYS wear a NIOSH approved respirator to help protect yourself from the respiratory...

Page 20: ...cted Dust The lower bag on the dust collector should be emptied when it becomes 2 3 to 3 4 full 1 ALWAYS WEAR A RESPIRATOR WHEN EMPTYING DUST COLLECTION BAGS see Figure 26 2 Shake the upper bag and let the dust inside settle for a few minutes 3 Loosen the latch clamp holding the bag 4 Take the bag off of the collector body and close up the opening 5 Place a garbage bag over the opening of the coll...

Page 21: ...mpeller for dents bends loose fins Replace impeller if any damage is found 3 Make sure all fasteners on the dust collector are tight 4 Replace the motor and impeller as a set if the motor shaft and the impeller hub is damaged 5 Replace motor fan cover Dust collector does not adequately collect dust or chips poor performance 1 Dust collection bags are full 2 There is a restriction at the inlet grat...

Page 22: ...ust Collectors W1685 110V Motor Connection Hot Neutral Ground 110V Power Supply Toggle Switch Capacitor W1666 220V Motor Connection Hot Hot Ground 220V Power Supply Toggle Switch Capacitor Motor Motor Wiring Diagram W1666 and W1685 ...

Page 23: ... 23 PARTS W1666 W1685 Dust Collectors Parts Diagram W1666 and W1685 ...

Page 24: ...23 XPS14M PHLP HD SCR M6 1 X 12 26 X1666026 CAP SCREW M6 1 0 X 20 LH 23 XPS14M PHLP HD SCR M6 1 X 12 26 X1666026 CAP SCREW M6 1 0 X 20 LH REF PART DESCRIPTION 24A X1666024A INLET 25A X1666025A INLET COVER 28 X1666028 SPECIAL WASHER 29 X1666029 GASKET W1666 29 X1685029A GASKET W1685 30 X1666030 OUTLET W1666 30 X1685030 OUTLET W1685 31 X1666031 HOSE CLAMP 32 X1666032 TRANSFER HOSE 33 X1666033 SEPARA...

Page 25: ... remote switch controls 220V 20A dust collectors up to 3 HP Grounding Kit Model W1053 All dust collectors generate static electricity in the duct ing system If a series of conditions are in place and the dust collection ducting is not grounded a spark from static electricity buildup could ignite the fine wood dust particles in the dust collector To reduce this ignition haz ard install a grounding ...

Page 26: ... 26 PARTS W1666 W1685 Dust Collectors Notes ...

Page 27: ... 27 PARTS W1666 W1685 Dust Collectors Notes ...

Page 28: ...t the defect resulted from causes not within the scope of Woodstock International Inc s warranty then the original owner must bear the cost of storing and returning the product This is Woodstock International Inc s sole written warranty and any and all warranties that may be implied by law including any merchantability or fitness for any particular purpose are hereby limited to the duration of thi...

Page 29: ...you recommend SHOP FOX products to a friend ____ Yes _ No 6 What is your age group _____ 20 29 ____ 30 39 ____ 40 49 _____ 50 59 ____ 60 69 ____ 70 7 What is your annual household income _____ 20 000 29 000 ____ 30 000 39 000 ____ 40 000 49 000 _____ 50 000 59 000 ____ 60 000 69 000 ____ 70 000 8 Which of the following magazines do you subscribe to 9 Comments ______________________________________...

Page 30: ...TAPE ALONG EDGES PLEASE DO NOT STAPLE FOLD ALONG DOTTED LINE FOLD ALONG DOTTED LINE WOODSTOCK INTERNATIONAL INC P O BOX 2309 BELLINGHAM WA 98227 2309 Place Stamp Here ...

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