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Woods TS44, Operator'S Manual

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18 

Owner Service

MAN0814 (3/11/2010)

Blade Installation

Four Blade Installation

1.  

Remove any burrs on flanges generated from blades
that have slipped.

2.  

Start blade assembly with first blade installed over
the double slots (1).

NOTE: 

Blade cutting edges should face the direction

of rotation.

3.  

Install bolt heads against blades and flange nuts
against rotor flange.

4.  

Proceed by installing opposite blade to opposite side
of flange, skipping one hole between each blade.

5.  

Completed assembly should have an empty hole
between blades. Blades should sweep over the
flange, not away from the flange.

6.  

Torque bolt head to 140 ft-lbs with mechanical
torque wrench for a Grade 5 or 8 bolt with dry clean
threads. A Grade 8 bolt may be torqued to 95 ft-lbs
if a drop of oil is added to the threads prior to instal-
lation. A Woods Grade 8 shanked bolt and flange
nut provide maximum protection against breakage
or loosening.

 Figure 12

. Four Blade Installation

Six Blade Installation

1.  

Remove any burrs on flanges generated from blades
that have slipped. 

2.  

Start blade assembly with first blade installed over
one slot (1) and one hole (2).

NOTE: 

Blade cutting edges should face the direction

of rotation.

3.  

Install bolt heads against blades and flange nuts
against rotor flange.

NOTE: 

Some older blades may require a lock washer

and nut for clearance instead of flange nut.

4.  

Proceed by installing opposite blade to opposite
side of flange using every hole.

5.  

Completed assembly should 

not

 have empty holes

between blades. Blades should sweep over the
flange, not away from the flange.

6.  

Torque bolt head to 140 ft-lbs with mechanical
torque wrench for a Grade 5 or 8 bolt with dry clean
threads. A Grade 8 bolt may be torqued to 95 ft-lbs
if a drop of oil is added to the threads prior to instal-
lation. A Woods Grade 8 shanked bolt and flange
nut provide maximum protection against breakage
or loosening.

 Figure 13

. Six Blade Installation

(Rev. 6/10/2014)

Summary of Contents for TS44

Page 1: ...OPERATOR S MANUAL ROTARY TILLERS MAN0814 Rev 6 10 2014 TS44 TS52 TS60 TSR44 TSR52 TSR60 ...

Page 2: ... at www WoodsEquipment com or in the United States and Canada call 1 800 319 6637 The equipment you have purchased has been carefully engineered and manufactured to provide dependable and satisfactory use Like all mechanical products it will require cleaning and upkeep Lubricate the unit as specified Observe all safety information in this manual and safety decals on the equipment For service your ...

Page 3: ...NDEX TO PARTS LISTS 27 BOLT TORQUE CHART 37 BOLT SIZE CHART ABBREVIATIONS 38 PRODUCT WARRANTY INSIDE BACK COVER REPLACEMENT PARTS WARRANTY BACK COVER Si no lee Ingles pida ayuda a alguien que si lo lea para que le traduzca las medidas de seguridad LEA EL INSTRUCTIVO This Operator s Manual should be regarded as part of the machine Suppliers of both new and second hand machines must make sure that t...

Page 4: ...achine may vary slightly in detail We reserve the right to redesign and change the machines as may be necessary without notification Throughout this manual references are made to right and left directions These are determined by standing behind the equipment facing the direction of the for ward travel TS44 and TSR44 TS52 and TSR52 TS60 and TSR60 Tilling Width 44 52 60 Maximum Tilling Depth 7 7 7 O...

Page 5: ... all guards rotate freely on all drivelines If guards do not rotate freely on drive lines repair and replace bearings before putting equipment into service Power unit must be equipped with ROPS or ROPS cab and seat belt Keep seat belt securely fastened Falling off power unit can result in death from being run over or crushed Keep foldable ROPS systems in locked up position at all times Remove accu...

Page 6: ...line from tractor PTO Before dismounting power unit or performing any service or maintenance follow these steps disengage power to equipment lower the 3 point hitch and all raised components to the ground operate valve levers to release any hydraulic pres sure set parking brake stop engine remove key and unfasten seat belt Never go underneath equipment lowered to the ground or raised unless it is ...

Page 7: ...sted and in good operating condition Never perform service or maintenance with engine running Keep all persons away from operator control area while performing adjustments service or maintenance Tighten all bolts nuts and screws to torque chart specifications Check that all cotter pins are installed securely to ensure equipment is in a safe condition before putting unit into service Make sure all ...

Page 8: ...G DRIVELINE CONTACT CAN CAUSE DEATH KEEP AWAY DO NOT OPERATE WITHOUT All driveline guards tractor and equipment shields in place Drivelines securely attached at both ends Driveline guards that turn freely on driveline 18864 C 3 PN 18864 6 PN 1002941 GUARD MISSING DO NOT OPERATE DANGER 33347E DANGER DANGER GUARD MISSING DO NOT OPERATE 8 PN 33347 SAFETY INSTRUCTIONAL DECALS ATTENTION BECOME ALERT YO...

Page 9: ... operation Keep all shields in place and in good condition FAILURE TO FOLLOW THESE INSTRUCTIONS CAN RESULT IN INJURY OR DEATH 55122 C WARNING BE CAREFUL Use a clean damp cloth to clean safety decals Avoid spraying too close to decals when using a pressure washer high pressure water can enter through very small scratches or under edges of decals causing them to peel or come off Replacement safety d...

Page 10: ... work done by a qualified dealer Before dismounting power unit or performing any service or maintenance follow these steps disengage power to equipment lower the 3 point hitch and all raised components to the ground operate valve levers to release any hydraulic pres sure set parking brake stop engine remove key and unfasten seat belt Make sure spring activated locking pin or collar slides freely a...

Page 11: ...DRIVELINE 1 Move the tiller up and down to get the shortest pos sible distance between tractor PTO shaft and gear box input shaft Leave the tiller in the minimum distance position Install jack stands under the tiller for support 2 Separate the driveline into two halves and connect them to the tractor and the gearbox 3 Place driveline halves parallel to one another to determine how much to shorten ...

Page 12: ...rews 63 that hold the rear of the skid shoes to the tiller frame 6 Adjust the skid shoe to the desired tilling depth Figure 6 Reinstall the cap screws in the rear of the skid shoe and tighten all cap screws Figure 6 Tiller Depth Adjustment NOTE Tillage depth is dependent on ground hard ness tractor speed skid shoe setting and tractor hitch adjustment Multiple passes may be neces sary to achieve ti...

Page 13: ...estimate Figure 9 Tractor Stability Typical Clutch Run In Clutch run in must be done prior to initial use and before each season or whenever tiller has been setting idle for more than two months See Slip Clutch Adjust ment page 17 for the run in procedure After you have completed the run in of the clutch return to the operating instructions and proceed with start up Failure to run the clutch in co...

Page 14: ...ecals are installed and in good condition Replace if damaged ___ Check that all shields and guards are properly installed and in good condition Replace if dam aged ___ Check that all hardware is properly installed and secured ___ Check that equipment is properly and securely attached to tractor ___ Before starting tractor check all equipment drive line guards for damage and make sure they rotate f...

Page 15: ...ured Never place any part of the body under neath equipment or between moveable parts even when the engine has been turned off Hydraulic system leak down hydraulic system failures mechanical failures or movement of control levers can cause equipment to drop or rotate unexpect edly and cause severe injury or death Follow Oper ator s Manual instructions for working underneath and blocking requiremen...

Page 16: ...box is almost maintenance free but should be checked quarterly to be sure that the oil level is main tained at half full Use plug located halfway up back face of gearbox to check fill oil A high quality gear oil with a viscosity index of 80W or 90W and an API ser vice rating of GL 4 or 5 is recommended for use in the gearbox Oil should be changed after the first 30 hours or 30 days of operating Th...

Page 17: ...replacement part Using a hard ened bold or shear pin may result in damage to driveline or gearbox 1 Remove damaged shear bolt from yoke on input shaft of tiller gearbox 2 Rotate driveline to align holes in yoke and shaft Install shear bolt and secure the lock nut Cleaning After Each Use Remove large debris such as clumps of dirt grass crop residue etc from machine Inspect machine and replace worn ...

Page 18: ...ximum protection against breakage or loosening Figure 12 Four Blade Installation Six Blade Installation 1 Remove any burrs on flanges generated from blades that have slipped 2 Start blade assembly with first blade installed over one slot 1 and one hole 2 NOTE Blade cutting edges should face the direction of rotation 3 Install bolt heads against blades and flange nuts against rotor flange NOTE Some...

Page 19: ...skid shoes one hole Reverse all blades Replace if broken Tiller stalls when tilling Skid shoes set too deep Lower skid shoes one hole Tilled soil is too fine Too much regrinding Raise tailgate or increase travel speed Tilled soil is too coarse Too little regrinding Lower tailgate or decrease travel speed Grass and Weeds wrapping rotor Grass too tall Mow grass before tilling Oil leaks Worn or damag...

Page 20: ...askets Replacing gears shafts and a housing is not cost effective Pur chasing a complete gearbox is more economical 2 Inspect gearbox for leakage and bad bearings Leakage is a very serious problem and must be corrected immediately Bearing failure is indicated by excessive noise and side to side or end play in gear shafts Seal Replacement Recommended sealant for gearbox repair is Perma tex Aviation...

Page 21: ... from the chain Figure 15 and remove the top sprocket and sleeve from the side drive shaft 8 Loosen the set screw on the side drive shaft bearing This bearing is located inboard of the top sprocket at the top of the chain case Use a hammer and a punch to unlock the locking collar This is achieved by putting the point of the punch in the relief of the collar and drive it in the direction opposite o...

Page 22: ...e in hand and tap on yoke to drive cup up out of yoke See Figure 18 Figure 18 Remove Cups 3 Clamp cup in vise as shown in Figure 19 and tap on yoke to completely remove cup from yoke Repeat Step 2 and Step 3 for opposite cup Figure 19 Remove Cups 4 Place universal cross in vise as shown in Figure 20 and tap on yoke to remove cup Repeat Step 3 for final removal Drive remaining cup out with a drift ...

Page 23: ...and apply pressure Be sure journal cross is started into bearings and continue pressure with vise squeezing in as far as possible Tapping the yoke will help 3 Seat cups by placing a drift or socket slightly smaller than the cup on cup and rap with a hammer See Figure 21 Install snap ring and repeat on opposite cup 4 Repeat Step 1 and Step 2 to install remaining cups in remaining yoke 5 Move both y...

Page 24: ...ackets from the tiller Be sure to save the mounting hardware for later use 5 Remove tiller assembly from crate base 6 Remove loose nails from boards and dispose of crate according to local codes ASSEMBLY PROCEDURES Required tools 9 16 3 4 1 1 8 combination wrenches sockets torque wrench and jack stands 1 Lower skid shoes to lowest position and stand tiller upright 2 Use jack stands to support the ...

Page 25: ...94 Hitch Clevis 50 71851 5 16NC x 3 4 Flange HHCS 53 51243 5 16NC x 1 Carriage Bolt 54 73163 5 16NC Flanged Whiz Nut 55 62153 3 8NC x 1 Hex Flange Serrated Screw 60 70069 3 8NC Flange Whiz Nut 62 1031226 1 2NC Flange Nut 65 57816 1 2 SAE Flat Hardened Washer 67 14069 1 2NC x 3 1 4 HHCS 68 15007 3 4NC x 3 1 2 HHCS 69 2371 3 4NC Lock Nut 70 1002018 Sleeve 81 x 1 25 x 2 12 72 19509 Sleeve 51 x 75 x 2...

Page 26: ...safety decals Explain their meaning and the need to keep them in place and in good condition Emphasize the increased safety haz ards when instructions are not followed ___ Point out all guards and shields Explain their importance and the safety hazards that exist when not kept in place and in good condition ___ Present Operator s Manual and request that cus tomer and all operators read it before o...

Page 27: ...Parts 27 MAN0814 3 11 2010 Rotary Tillers PARTS INDEX TS TSR44 TILLER ASSEMBLY 28 29 TS TSR52 TILLER ASSEMBLY 30 31 TS TSR60 TILLER ASSEMBLY 32 33 DRIVE ASSEMBLY 34 35 GEARBOX ASSEMBLY 36 Rev 3 25 2010 ...

Page 28: ...28 Parts MAN0814 3 11 2010 TS44 TSR44 ROTARY TILLER ASSEMBLY Rev 8 21 2012 ...

Page 29: ...e Right Hand 40 1031935 10 Speed Blade Left Hand REF PART NO QTY DESCRIPTION 41 4510 1 1 2 Pipe Plug 42 976 1 3 8NC x 1 1 2 HHCS GR5 43 1031951 1 Gasket 1 1 2 Bearing 44 1031952 1 Gasket 1 3 8 Bearing 45 1031940 1 Gasket Seal Loctite 598 70ml 50 71851 5 5 16NC x 3 4 Flange HHCS 51 14139 1 5 16NC Flange Lock Nut ZP 52 74047 4 5 16 18 U Tapered Spring Nut 53 51243 8 5 16NC x 1 Carriage Bolt GR5 ZP M...

Page 30: ...30 Parts MAN0814 3 11 2010 TS52 TSR52 ROTARY TILLER ASSEMBLY Rev 8 21 2012 ...

Page 31: ...de Right Hand 40 1031935 12 Speed Blade Left Hand REF PART NO QTY DESCRIPTION 41 4510 1 1 2 Pipe Plug 42 976 1 3 8NC x 1 1 2 HHCS GR5 43 1031951 1 Gasket 1 1 2 Bearing 44 1031952 1 Gasket 1 3 8 Bearing 45 1031940 1 Gasket Seal Loctite 598 70ml 50 71851 5 5 16NC x 3 4 Flange HHCS 51 14139 1 5 16NC Flange Lock Nut ZP 52 74047 4 5 16 18 U Tapered Spring Nut 53 51243 9 5 16NC x 1 Carriage Bolt GR5 ZP ...

Page 32: ...32 Parts MAN0814 3 11 2010 TS60 TSR60 ROTARY TILLER ASSEMBLY Rev 8 21 2012 ...

Page 33: ... Right Hand 40 1031935 14 Speed Blade Left Hand REF PART NO QTY DESCRIPTION 41 4510 1 1 2 Pipe Plug 42 976 1 3 8NC x 1 1 2 HHCS GR5 43 1031951 1 Gasket 1 1 2 Bearing 44 1031952 1 Gasket 1 3 8 Bearing 45 1031940 1 Gasket Seal Loctite 590 70ml 50 71851 5 5 16NC x 3 4 Flange HHCS 51 14139 1 5 16NC Flange Lock Nut ZP 52 74047 4 5 16 18 U Tapered Spring Nut 53 51243 10 5 16NC x 1 Carriage Bolt GR5 ZP M...

Page 34: ...chains 7 1032414 1 Yoke inner tube 8 1032415 1 Flexible pin 9 1032416 1 Inner profile tube 10 1032412 1 Friction clutch assembly 11 1032413 8 Spring 12 1032417 1 Flanged Yoke 13 1032418 1 Bushing 14 1032419 2 Lining ring 15 1032420 1 Clutch support 16 1032421 1 Pressure plate 17 1001318 8 Bolt and nut M10 x 80 18 1032426 1 Bolt and nut M12 x 1 25 x 65 19 1032423 1 Yoke outer tube 20 1032424 1 Flex...

Page 35: ...e 4 30922 6 Shield retainer 5 37172 1 Collar inner tube 6 30917 2 Shield tether chains 7 1032414 1 Yoke inner tube 8 1032415 1 Flexible pin 9 1032416 1 Inner profile tube 10 1032428 1 Shear yoke assembly 11 1032429 1 Bolt and Nut M6 x 40 cl 8 8 12 1032430 1 Grease fitting 13 30913 1 1 3 8 Push pin set 14 1032423 1 Yoke outer tube 15 1001305 1 Flexible pin 16 1032425 1 Outer profile tube 17 1025873...

Page 36: ...3 2 Seal metric 50 x 62 x 7 2 1032404 2 Ball Bearing 6010 3 1016133 2 Shim kit metric 50 3 x 70 3 4 1032405 2 Spacer 5 1032406 1 3 8 o ring plug 6 1007866 2 Shim kit metric 35 3 x 48 7 39414 1 Bearing metric 35 x 80 8 39275 1 Seal metric 35 x 62 x7 9 1007859 1 Snap ring metric 35 x 33 x 1 5 10 20890 1 Ball Bearing 6207 ...

Page 37: ...1 1 2 467 634 722 979 1020 1383 Diameter Thread Pitch Millimeters Wrench Size Coarse Thread Fine Thread Diameter Thread Pitch Millimeters Marking on Head Marking on Head Metric 8 8 Metric 10 9 Metric 8 8 Metric 10 9 N m lbs ft N m lbs ft N m lbs ft N m lbs ft 6 x 1 0 10 mm 8 6 11 8 8 6 11 8 6 x 1 0 8 x 1 25 13 mm 20 15 27 20 21 16 29 22 8 x 1 0 10 x 1 5 16 mm 39 29 54 40 41 30 57 42 10 x 1 25 12 x...

Page 38: ...c HHCS Hex Head Cap Screw HT Heat Treated JIC Joint Industry Council 37 Degree Flare LH Left Hand LT Left m Meter mm Millimeter M Male MPa Mega Pascal N Newton NC National Coarse NF National Fine NPSM National Pipe Straight Mechanical NPT National Pipe Tapered NPT SWF National Pipe Tapered Swivel Female ORBM O Ring Boss Male P Pitch PBY Power Beyond psi Pounds per Square Inch PTO Power Take Off QD...

Page 39: ...been discovered routed through the dealer and distributor from whom the purchase was made transportation charges prepaid WOODS shall complete such repair or replacement within a reasonable time after WOODS receives the product THERE ARE NO OTHER REMEDIES UNDER THIS WARRANTY THE REMEDY OF REPAIR OR REPLACEMENT IS THE SOLE AND EXCLUSIVE REMEDY UNDER THIS WARRANTY THERE ARE NO WARRANTIES WHICH EXTEND...

Page 40: ...mpliance with this Warranty The product must be returned to WOODS with proof of purchase within thirty 30 days after such defect or noncompliance is discovered or should have been discovered routed through the dealer and distributor from whom the purchase was made transportation charges prepaid WOODS shall complete such repair or replacement within a reasonable time after WOODS receives the produc...

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