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Summary of Contents for BATWING BW126X

Page 1: ...OPERATOR S MANUAL BATWING ROTARY CUTTER MAN0962 Rev 5 27 2014 BW180X BW180XQ BW126X BW126XQ...

Page 2: ...at www WoodsEquipment com or in the United States and Canada call 1 800 319 6637 The equipment you have purchased has been carefully engineered and manufactured to provide dependable and satisfactory...

Page 3: ...TS 45 INDEX TO PARTS LISTS 47 BOLT TORQUE CHART 76 BOLT SIZE CHART ABBREVIATIONS 77 INDEX 78 PRODUCT WARRANTY INSIDE BACK COVER REPLACEMENT PARTS WARRANTY BACK COVER Si no lee Ingles pida ayuda a algu...

Page 4: ...lly It fur nishes information and instructions that will help you achieve years of dependable performance These instructions have been compiled from extensive field experience and engineering data Som...

Page 5: ...with AEM Association of Equipment Manufacturers reinforces the proper procedures to follow while operating your mowing equipment The video does not replace the information contained in the Operator s...

Page 6: ...ipment Manufacturers A large variety of training materials ideal for groups are available for a nominal charge from AEM Following is a partial list Training Package for Rotary Mowers Cutters English C...

Page 7: ...n hydraulic system by operating all hydraulic functions several times Do this before putting into service or allowing anyone to approach the equipment Make sure all hydraulic hoses fittings and valves...

Page 8: ...incorrect operating length and can result in personal injury or death The offset model is unstable without adequate counterweight Use counterweight box loaded with 750 lbs of steel TRANSPORTATION Powe...

Page 9: ...operating in reverse Do not operate or transport on steep slopes Do not stop start or change directions sud denly on slopes Watch for hidden hazards on the terrain during operation Stop power unit and...

Page 10: ...ecals are installed Replace if damaged See Safety Decals section for location Make sure shields and guards are properly installed and in good condition Replace if damaged Never perform service or main...

Page 11: ...er edges of decals causing them to peel or come off Replacement safety decals can be ordered free from your Woods dealer To locate your nearest dealer check the Dealer Locator at www WoodsEquipment co...

Page 12: ...in penetration occurs WARNING 19924 B 11 PN 19924 8 PN 18864 ROTATING BLADES AND THROWN OBJECTS Do not put hands or feet under or into mower when engine is running Before mowing clear area of objects...

Page 13: ...being raised or lowered FAILURE TO FOLLOW THESE INSTRUCTIONS COULD RESULT IN SERIOUS INJURY OR DEATH WARNING 1003751 A 13 PN 1003751 RAISED WING EXPOSES BLADE AND INCREASES THROWN OBJECT HAZARDS Only...

Page 14: ...pin or collar slides freely and is seated firmly in tractor PTO spline groove Stop power unit and equipment immediately upon striking an obstruction Turn off engine remove key inspect and repair any...

Page 15: ...pull type or semi mounted units with optional hydraulic cutting height adjustment use a single acting cylinder with a maximum extended length of 28 1 4 718 mm from attaching point center to center NO...

Page 16: ...roll down some grass and prevent cutting at the same height as the surrounding area When this occurs reduce your ground speed but maintain PTO at 540 or 1000 RPM The lower ground speed will permit gra...

Page 17: ...hol or drugs Always comply with all state and local lighting and marking requirements Lock Up Always transport with wings and center frame in the raised locked position Wing Lock Up 1 Raise wing to th...

Page 18: ...TO slip joint is lubricated and that the gear box fluid levels are correct ___ Set tractor PTO at correct rpm for your equip ment ___ Lubricate all grease fitting locations Make sure PTO shaft slip jo...

Page 19: ...o minimize the potential hazards of working under neath the cutter follow these procedures Before performing any service or maintenance lower equipment to ground or block securely turn off engine remo...

Page 20: ...g on gearbox Check gearbox daily for evi dence of leakage and contact your dealer if leakage occurs Use sealant on vent plug threads during instal lation Check vent plug periodically and clean if it d...

Page 21: ...genuine replacement blades Substitute blades may not meet original equipment specifications and may be dangerous NOTICE Crossbar rotation has clockwise rotation on left gearbox and counterclockwise r...

Page 22: ...operation 1 Turn off tractor engine and remove key 2 Remove driveline from tractor PTO 3 Loosen six 10 mm cap screws 6 to remove all tension from Belleville spring plate 5 4 Hold clutch hub 3 solid an...

Page 23: ...a tire explosion Welding can structurally weaken or deform the wheel When inflating tires use a clip on chuck and an exten sion hose long enough to allow you to stand to the side not in front of or ov...

Page 24: ...t height so blades do not frequently hit ground Excessive lush and tall vegetation Recut at 90 to first pass Excessive side skid wear Running with skids continuously on ground Raise cutting height or...

Page 25: ...lacing gears shafts and a housing is not cost effective Pur chasing a complete gearbox is more economical 2 Inspect gearbox for leakage and bad bearings Leakage is a very serious problem and must be c...

Page 26: ...housing 6 Remove oil seal 19 from front of housing to be replaced 7 Remove snap ring 10 and shim 13 from front of housing 2 8 Remove input bearing 7 by using a punch and hammer from outside of housin...

Page 27: ...2 2 lbs inch 16 Check that the gear backlash is between 0 006 and 0 016 You should not have to adjust the backlash 17 Press in input oil seal 19 using tube of correct diameter Be careful not to damage...

Page 28: ...h or replace shaft 17 Inspect housing and caps for cracks or other damage Assembly 1 Clean housing pay specific attention to areas where gaskets are installed 2 Wash housing and all components thoroug...

Page 29: ...e Replace plug 5 Install breather 18 in top cover Reinstallation on Cutter NOTE Gearbox is heavy do not attempt to move it without mechanical assistance 1 Place gearbox on cutter and secure into posit...

Page 30: ...ith puller screw attach tube 5 to each clevis with bolts 2 and nuts 3 Place pad 4 in nut and thread puller screw 6 into nut from bottom Tighten until pad is solid against gearbox shaft For best result...

Page 31: ...sbar Assembly Installation UNIVERSAL JOINT REPAIR Figure 18 U Joint Exploded View U Joint Disassembly 1 Remove external snap rings from yokes in four locations as shown in Figure 19 Figure 19 2 With s...

Page 32: ...Repeat Step 1 and Step 2 to install remaining cups in remaining yoke 5 Move both yokes in all directions to check for free movement If movement is restricted rap on yokes sharply with a hammer to reli...

Page 33: ...and system pressure is released by operating valve levers Always wear relatively tight and belted clothing to avoid entanglement in moving parts Wear sturdy rough soled work shoes and protective equip...

Page 34: ...own using two carriage bolts 81 and flange lock nuts 88 2 Attach SMV socket 49 to mounting bracket 48 using two carriage bolts 70 and lock nuts 75 3 Attach SMV emblem 51 to SMV bracket 50 using two ro...

Page 35: ...e available for this cutter See page 67 for parts list Figure 26 Center Section Wheel and Hub Installation Install Tongue 1 Attach tongue 22 to center section using two tongue pivot pins 37 and cotter...

Page 36: ...cap screw 86 washer 87 sleeves 89 and a flanged lock nut 88 NOTE When cutting height is established adjust the 3 joint H frame bearing height so that the front driveline is parallel to the ground 6 At...

Page 37: ...assembly adjacent to the center section and align hinge sections 3 Insert hinge pin through the hinge sections and secure with spring pin 64 and washer 107 on both ends 4 Attach side skid 6 to the win...

Page 38: ...wing NOTE BW126XR has only the right wing installed BW126XL has only the left wing installed Figure 32 Left Wing Lock Up Bar Installed Install Wing Wheel and Hub Figure 33 1 Insert wheel hub into wing...

Page 39: ...ver wing gearbox shaft and align holes with groove 3 Secure driveline to shaft using cap screws and lock nuts supplied with driveline 4 Slide clutch end of driveline over splitter gearbox and secure u...

Page 40: ...wing condition It is possible for objects to ricochet and escape traveling as much as 300 feet 92 m Install chain and rubber shields with hardware as shown Refer to Figure 36 for Chain Shielding Insta...

Page 41: ...hown 6 Front wing chain plate inner 7 Front wing chain plate middle 8 Front wing chain plate outer 9 Rear wing chain plate 15 5 16 Chain 4 link 17 5 16 Chain 6 link 19 1 2 NC x 1 1 2 Carriage bolt 21...

Page 42: ...75 x 40 76 12 Rubber shield 25 x 9 25 x 28 00 13 Rubber shield 25 x 9 25 x 18 25 22 3 8 NC x 1 1 4 Carriage bolt GR5 23 3 8 NC Flange lock nut 4 Front wing belt shield plate inside 5 Front wing belt s...

Page 43: ...r dealer This box has a dual purpose it substitutes for the shielding and for the weight of the removed wing The counterweight must be installed in the following sequence and will require at least two...

Page 44: ...lock nuts 14 5 Place weight box assembly adjacent to the center section and align hinge sections 6 Insert hinge pin through the hinge sections Install sleeve 5 on hinge pin behind deck hinge section...

Page 45: ...w customer how to determine the turning lim its of the CV PTO driveline ___ Show customer the safe proper procedures to be used when mounting dismounting and storing equipment ___ Make customer aware...

Page 46: ...46 Notes MAN0962 1 9 2012 NOTES...

Page 47: ...RBOX ASSEMBLY STYLE B 60 61 DRIVE ASSEMBLY CENTER DECK 62 BW180X BW126X FRONT EQUAL ANGLE 63 BW180X BW126X REAR EQUAL ANGLE 64 540 RPM 1000 RPM CV DRIVE 65 WING 66 WHEEL TIRE ASSEMBLY 5 BOLT 67 SHIELD...

Page 48: ...48 Parts MAN0962 1 9 2012 MAIN FRAME ASSEMBLY FRONT SECTION Rev 9 11 2013...

Page 49: ...udes 34 35 66 35 13133 1 1 1 2 ID Ball bearing 36 12128 1 062 x 72 mm ID Snap ring 37 58982 2 Tongue pivot pin 38 1003435 1 66 x 88 x 4 50 Sleeve 39 1791 2 625 x 1 x 563 HT Sleeve 40 13087 2 3 4 x 1 x...

Page 50: ...50 Parts MAN0962 1 9 2012 MAIN FRAME ASSEMBLY REAR SECTION...

Page 51: ...ss pin 56 8347 1 1 x 5 08 headless pin 57 57050 1 Access hole cover 58 2 Tire hub see page 67 59 8669 1 1 4 x 1 4 x 156 Hose REF PART QTY DESCRIPTION 62 1285 1 4 x 1 1 2 Cotter pin 64 66016 Spring pin...

Page 52: ...52 Parts MAN0962 1 9 2012 WING ASSEMBLY...

Page 53: ...9 1017075 1 Cylinder link 20 1017095 1 Cylinder link 21 33647 1 Spacer 3 4 22 32469 1 1 x 5 Lock Up pin 53 65130 1 Spacer 1 54 1631 1 1 x 2 72 Headless pin 58 1 Tire hub see page 67 59 14552 1 1 4 x 1...

Page 54: ...7 1034949 1034988 2 Gear 8 1034980 1034980 2 Bearing 9 1034982 1034982 1 Shim set 10 1 Housing 11 1034914 1034914 2 Snap ring internal 85 mm 12 1034921 1034921 2 Oil seal input 13 1034979 1034979 2 B...

Page 55: ...Parts 55 MAN0962 1 9 2012 STYLE A SPLITTER GEARBOX ASSEMBLY...

Page 56: ...56 Parts MAN0962 1 9 2012 STYLE B SPLITTER GEARBOX ASSEMBLY...

Page 57: ...5312 2 Gear 8 39414 39414 2 Bearing 9 1005306 1005306 4 Shim 10 1 Casting 11 57320 57320 2 Snap ring 12 57318 57318 2 Oil seal 13 1005307 1005307 2 Shim 14 1005319 1005319 1 Bearing 15 1005303 1005303...

Page 58: ...58 Parts MAN0962 1 9 2012 STYLE A WING CENTER GEARBOX ASSEMBLY...

Page 59: ...sket set 14 1 1034917 1034917 1034917 1034917 Nut hex slotted 1 3 8 18 UNEF 15 1 1034918 1034918 1034918 1034918 Castle nut M30 x 2 0P 16 1 1034916 1034916 1034916 1034916 Shim gasket set 17 1 1034919...

Page 60: ...60 Parts MAN0962 1 9 2012 STYLE B WING CENTER GEARBOX ASSEMBLY...

Page 61: ...ing 50 UNI7435 12 1 57471 57471 57471 57471 Shim 45 3 x 2 5 13 2 57471 57471 57471 57471 Shim 70 3 x 84 7 14 1 57329 57329 57329 57329 Castle nut M40 x 1 5P 15 1 39323 39323 39323 39323 Castle nut M30...

Page 62: ...5 57416 1 Friction clutch 1340 1 3 4 20 spline 6 57438 1 Flange yoke 7 57432 1 Friction disc package of 2 REF PART QTY DESCRIPTION 8 57440 1 Hub 1 3 4 20 spline 9 57434 1 Thrust plate 10 57439 1 Bell...

Page 63: ...uter profile 5 40765 2 Spring pin 10 x 90 6 57299 1 Yoke 1 1 2 23 spline I C 8 40727 1 Outer shield 9 40728 1 Inner shield REF PART QTY DESCRIPTION 10 40766 2 Bearing ring SC25 11 40777 2 Anti rotatio...

Page 64: ...Stub shaft 7 40766 2 Bearing ring SC25 8 40778 2 Screw package of 10 9 40777 2 Anti rotation chain REF PART QTY DESCRIPTION 10 40767 1 Support bearing 11 18864 1 Decal danger rotating driveline 12 333...

Page 65: ...ined 26 6 1000 RPM 6 1009065 2 Drive shield bearing kit 7 18864 1 Decal danger rotating driveline see page 12 8 1021314 1 CV shield outer 540 RPM 8 1021318 1 CV shield outer 1000 RPM REF PART QTY DESC...

Page 66: ...l danger guard missing 13 40778 2 Screw package of 10 14 40767 1 Support bearing 15 40779 1 Grease fitting REF PART QTY DESCRIPTION 16 1004965 4 Outer guard half 17 1004966 1 Inner guard half 20 57438...

Page 67: ...rim hardware 5 bolt or 16 1028820 1 24 x 7 25 x 12 Aircraft tire rim hardware 5 bolt or REF PART QTY DESCRIPTION 16 1028820F 1 24 x 7 25 x 12 Aircraft tire rim hardware foam filled 5 bolt 16 1017030...

Page 68: ...ront right belt shield plate 3 1028589 1 Front left belt shield plate 7 1028506 2 Bent link 25 x 1 72 x 13 00 8 1028507 2 Bent link 25 x 1 72 x 9 50 9 1028592 2 Rubber shield 25 x 8 75 x 40 76 12 1027...

Page 69: ...1 Front left wing belt shield plate middle 6 1028504 1 Front right wing belt shield plate outer or 6 1028505 1 Front left wing belt shield plate outer 7 1028506 4 Bent link 25 x 1 72 x 13 00 10 102859...

Page 70: ...16 Chain 4 link 16 3994 2 5 16 Chain 5 link 17 5498 2 5 16 Chain 6 link 18 5496 114 5 16 Chain 7 link 22 6697 3 8 NC x 1 Carriage bolt GR5 23 14350 3 8 NC Flanged lock nut Standard hardware obtain lo...

Page 71: ...iage bolt 21 11900 1 2 NC Flanged lock nut 22 6697 3 8 NC x 1 1 4 Carriage bolt GR5 23 14350 3 8 NC Flanged lock nut Standard hardware obtain locally Pin chain quantities are for one wing REF PART QTY...

Page 72: ...893 11893 1 1 2 x 1 4 Pipe reducer bushing 8 NS NS 1 Cylinder butt end Wing 3 x 10 Center 3 5 x 8 REF PART PART QTY DESCRIPTION 9 923 923 4 1 4 x 1 3 4 Cotter pin 10 1631 1631 2 1 x 3 5 8 Clevis pin 1...

Page 73: ...1 1 1 4 Segment 4 1 1 Segment 5 1 3 4 Segment REF PART QTY DESCRIPTION A 8811 1 Crossbar puller complete 1 19914 2 Crossbar puller clevis 2 3097 4 5 8 NC x 4 1 2 HHCS GR5 3 230 4 5 8 NC Hex nut REF P...

Page 74: ...x 3 40 Sleeve 6 1003495 1 Hinge pin 7 46605 1 Clevis pin 1 x 2 26 REF PART QTY DESCRIPTION 8 1285 1 4 x 1 1 2 Cotter pin 9 66016 Spring pin 1 4 x 1 1 2 10 12169 3 8 NC x 1 1 4 HHCS GR5 11 19446 3 8 N...

Page 75: ...8 Washer 3 8 lock 20 835 Hex nut 3 8 NC plated Standard hardware obtain locally Winch Kit Installation 1 Locate and drill one 9 16 hole in each wing as shown Assemble items 1 2 3 and 4 and use to loca...

Page 76: ...1 2 467 634 722 979 1020 1383 Diameter Thread Pitch Millimeters Wrench Size COARSE THREAD FINE THREAD Diameter Thread Pitch Millimeters MARKING ON HEAD MARKING ON HEAD Metric 8 8 Metric 10 9 Metric 8...

Page 77: ...HHCS Hex Head Cap Screw HT Heat Treated JIC Joint Industry Council 37 Degree Flare LH Left Hand LT Left m Meter mm Millimeter M Male MPa Mega Pascal N Newton NC National Coarse NF National Fine NPSM...

Page 78: ...2 Specifications 4 Table of Contents 3 Warranty Product 79 Replacement Parts 80 OPERATION Connecting Cutter to Tractor 14 Cutting Height Adjustment 15 CV Driveline Turning Limits 15 Hydraulic Connect...

Page 79: ...r should have been discovered routed through the dealer and distributor from whom the purchase was made transportation charges prepaid WOODS shall complete such repair or replacement within a reasonab...

Page 80: ...pliance with this Warranty The product must be returned to WOODS with proof of purchase within thirty 30 days after such defect or noncompliance is discovered or should have been discovered routed thr...

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