background image

TST-011 

– Rev. 2013-049 

Page 9 of 12 

 

FIGURE 7 

[

for lifters with coiled red poly hose to vacuum pads

1)  Remove the hose clip 

covering the hose coupling 
(

7A

) that joins each of the 4 

coiled hoses from the vacuum 
pads to the internal straight 
hoses. 

2)  Cap all the coupler fittings, to 

seal off the vacuum lines. 

3)  Activate the vacuum 

generating system (pull 
handle of control valve out to 
apply position). 

4)  Allow the vacuum system to 

reach a suitable vacuum level 
or to shut off automatically 
and, with the valve handle still 
pulled out in apply position, 
disconnect the battery. 

  If the vacuum level on the 

lifter’s vacuum gauge holds steady and does not drop, this 

indicates the internal hoses and fittings do not leak and that the leak is in one or more of the 
pad fittings or the coiled hose.  Proceed to step 5 to test these parts. 

  If, with all the couplings capped off, the vacuum level on the vacuum gauge starts and 

continues to drop, the indication is that the leak exists in the internal hose sections. 

If this is the case, it is recommended that a drawing of the internal hose routing be obtained 
prior to proceeding further.  Please contact Wood’s Powr Grip Co. for additional assistance. 

5)  If it was determined that the leak is in one or more of the pad fittings or the coiled hose, reattach 

one section of coiled hose to its corresponding coupling, cap off the pad fitting and retest.  Refer 
to 

FIGURE 6

 but reconnect only one section of coiled hose to a hose coupler at a time. 

  If, after adding back one section of coiled hose, the vacuum level on the 

lifter’s vacuum 

gauge holds steady and does not drop, this indicates that neither the hose or pad fitting in 
the reattached assembly leak and this assembly can be left attached.  Continue adding  
sections of coiled hose with fitting (one at a time) until all leaks are located. 

  If, after adding back one section of coiled hose, the vacuum level on the vacuum gauge 

starts and continues to drop, this indicates that either the coiled hose or pad fitting of the 
reattached assembly leak.  In this circumstance remove the pad fitting (

8A

) from the coiled 

hose and, using a short piece of hose, attach the pad fitting to the end of the ball valve with 
the vacuum gauge.  Attach the other end of the ball valve assembly to the coiled hose that 
the fitting was removed from.  See 

FIGURE 8

7A 

Summary of Contents for MRT4-DC

Page 1: ...TST 011 Rev 2013 049 Page 1 of 12 LEAK TEST PROCEDURE MRT4 DC LIFTERS SINGLE VACUUM SYSTEMS TESTING AND MAINTENANCE MUST BE DONE BY A QUALIFIED PERSON KEEP FOR FUTURE REFERENCE ...

Page 2: ...TST 011 Rev 2013 049 Page 2 of 12 THIS PAGE INTENTIONALLY LEFT BLANK ...

Page 3: ...d fittings and loose hoses at connection points If leakage is severe the cause is often a visibly damaged part Do not apply soapy water to fittings or vacuum hoses in an attempt to find leaks since it will only be drawn inside the vacuum system If the source of leakage is not immediately evident the various sections of the entire vacuum system must be systematically isolated and tested to determin...

Page 4: ...um generating system from the pad system 4 Reconnect the battery and activate the vacuum generating system pull handle 2C of control valve out to apply position 5 Allow the vacuum system to reach a suitable vacuum level or to shut off automatically and with the valve handle 2C still pulled out in apply position disconnect the battery 6 Observe the vacuum gauge to locate the general area of leakage...

Page 5: ...he valve reconnect the battery and activate the vacuum generating system pull handle of control valve out to the apply position 4 Allow the vacuum system to reach a suitable vacuum level or to shut off automatically and with the valve handle still pulled out in apply position close the ball valve turn handle perpendicular to valve and disconnect the battery 5 Observe the vacuum gauges on the ball ...

Page 6: ...ith the valve handle still pulled out in apply position close the ball valve turn handle perpendicular to valve and disconnect the battery 6 Observe the vacuum gauges on the ball valve and lifter to locate the area of leakage If the vacuum level on the ball valve s vacuum gauge starts and continues to drop and the lifter s vacuum gauge holds steady this indicates that the leak is located in the ho...

Page 7: ...d does not drop and the vacuum level on the lifter s vacuum gauge starts and continues to drop this indicates that the leak is located in the vacuum gauge assembly Inspect or replace the assembly If the vacuum level on the ball valve s vacuum gauge starts and continues to drop and the vacuum level on the lifter s vacuum gauge holds steady and does not drop this indicates that the leak is located i...

Page 8: ... out in apply position disconnect the battery If the vacuum level on the vacuum gauge holds steady and does not drop this indicates the leakage is in one or more pads Reconnect one pad to its vacuum line and retest If indications of leakage resume replace that pad Continue testing until all pads have been reconnected and all defective pads have been replaced If the vacuum level on the vacuum gauge...

Page 9: ...internal hose routing be obtained prior to proceeding further Please contact Wood s Powr Grip Co for additional assistance 5 If it was determined that the leak is in one or more of the pad fittings or the coiled hose reattach one section of coiled hose to its corresponding coupling cap off the pad fitting and retest Refer to FIGURE 6 but reconnect only one section of coiled hose to a hose coupler ...

Page 10: ...ch the fitting to the end of the ball valve with the vacuum gauge and attach the other end of the ball valve assembly to the black hose that the fitting was removed from See FIGURE 8 above 2 With the ball valve in the open position handle in line with the valve reconnect the battery and activate the vacuum generating system pull handle of control valve out to apply position Allow the vacuum system...

Page 11: ...aired reassemble all parts of the lifter A vacuum test as described in the instruction manual should be performed following any repair or service to a vacuum lifter All parts must be verified in relation to their function and the lifter must pass the vacuum test before returning to operation ...

Page 12: ...esting always apply thread sealant Teflon tape or similar product to the male threads prior to reassembly in order to avoid vacuum leaks For plastic fittings use only Teflon tape liquid sealants must not be used because they may damage plastic parts 5 When assembling fittings do not over tighten After first applying adequate thread sealant or tape the fitting should be finger tightened as much as ...

Reviews: