Woodland Mills HM122 Page 57 Operator'S Manual Download

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2020-2022 Bushlander

™

Operator’s Manual

TRAILER EXTENSION

0002009-M-EN: Rev A

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01-Dec-2021

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Summary of Contents for HM122

Page 1: ...y BUSHLANDER SAWMILL TRAILER BUSHLANDER XL TRAILER EXTENSION OPERATOR S MANUAL 0002009 M EN Rev A Publication Date 01 Dec 2021 The Bushlander and Bushlander XL are off road only sawmill trailers compa...

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Page 3: ...ACK RAILS _____________________________________________11 6 MIDDLE BUNKS ___________________________________________12 7 END BUNKS ______________________________________________14 8 TONGUE ___________...

Page 4: ...__________________________46 ROTATE THE EXTENSION 2020 NEWER ______________________47 ROTATE THE EXTENSION 2019 EARLIER _____________________48 SECURE EXTENSION WITH RATCHET STRAP____________________4...

Page 5: ...iler The Bushlander and Bushlander XL sawmill trailers are off road trailers designed for certain applications only We strongly recommend the trailer not be modi fi ed and or used for any application...

Page 6: ...rly Inspect trailer before all trips for any damaged or loose parts 0002009 M EN Rev A Page of 4 60 01 Dec 2021 The warnings cautions and instructions discussed in this instruction manual cannot cover...

Page 7: ...s 3 15 16 in 100 mm 22X11 10 ATV Tires Tire Pressure Refer to Tire Wheel Nut Torque 80 ft lb 110 N m Trailer Ball Coupler 2 in 50 mm Finish Powder Coat Paint Galvanized Steel Safety Locking pins and s...

Page 8: ...ps Head Screwdriver No 3 Wrench Socket 8 mm Wrench Socket 9 mm Wrench Socket 10 mm Wrench Socket 13 mm Wrench Socket 14 mm Wrench Socket 15 mm Wrench Socket 18 mm Adjustable Wrench Variable Torque Wre...

Page 9: ...2020 2022 Bushlander Operator s Manual 2 UNPACKING Remove all the parts from the steel crate Discard the crate as it is no longer needed 0002009 M EN Rev A Page of 7 60 01 Dec 2021...

Page 10: ...n 1890 mm long measuring diagonally to check for squareness Torque all bolts per the table in section BOLT TORQUE SPECIFICATIONS 8x M10 X 90 mm Flanged Hex Bolt 2x Trailer Side Beam 8x M10 X 90 mm Fla...

Page 11: ...bled through the countersunk holes Grease the M10 X 90 mm T bolts before threading them into the bottom gussets 0002009 M EN Rev A Page of 9 60 01 Dec 2021 1x Top Gusset 1 1x Bottom Gusset 1 2x M10 x...

Page 12: ...the frame and slide two 2 support legs up through the bottom of each pair of corner gussets Secure the legs in place using the T bolts on the bottom gussets Then lift the other end insert the two 2 r...

Page 13: ...as purchased for an existing sawmill i e the sawmill is currently assembled the track will need to be completely disassembled and these assembly instructions followed 8x M10 X 90 mm Flanged Hex Bolt 2...

Page 14: ...iddle bunks as shown Note that the replacement log bunk should be installed towards the rear of the trailer Do not tighten these bolts 4x M10 X 90 mm Flanged Hex Bolt 2x Log Bunk 8x M10 X 25 mm Flange...

Page 15: ...r Operator s Manual 0002009 M EN Rev A Page of 13 60 01 Dec 2021 1x Log Bunk 4x M10 x 90 mm 4x M10 Lock Nut 1x Log Bunk 4x M10 x 25 mm 4x M10 Lock Nut 1x Replacement Bunk 4x M10 x 25 mm 4x M10 Lock Nu...

Page 16: ...end bunk to the track rails Ensure that the track is 26 in 660 mm wide measure diagonally to check for squareness Torque all bolts from steps 5 to 7 per the table in section BOLT TORQUE SPECIFICATIONS...

Page 17: ...s using four 4 M10 X 30 mm bolt and M10 fl anged lock nuts Ensure the two 2 rest plates are assembled against the bottom face of the track rails Continue with the trailer assembly after the hinge bunk...

Page 18: ...ection BOLT TORQUE SPECIFICATIONS 2x M10 X 90 mm Flanged Hex Bolt 1x Tongue 2x M10 X 80 mm Flanged Hex Bolt North America 1x Jack Mount 2x M10 X 70 mm Flanged Hex Bolt Europe 1x Hitch Ball Coupler Nor...

Page 19: ...A Page of 17 60 01 Dec 2021 1x Tongue 1x Jack Mount 2x M10 x 90 mm 2x M10 Lock Nut 1x Hitch Ball Coupler 2x M10 x 70 mm 2x M10 Lock Nut Europe 1x Hitch Ball Coupler 1x Locking Pin 2x M10 x 80 mm 2x M...

Page 20: ...nstall the two remaining jack mounts as shown Torque all bolts per the table in section BOLT TORQUE SPECIFICATIONS 2x M10 X 80 mm Flanged Hex Bolt 4x M10 Flanged Lock Nut 2x M10 X 70 mm Flanged Hex Bo...

Page 21: ...wmill crate Torque all bolts per the table in section BOLT TORQUE SPECIFICATIONS Note that the carriage stops are assembled to the inside face of the track rail 8x M10 X 25 mm Flanged Hex Bolt 4x Carr...

Page 22: ...ow install the axle brackets as shown Torque all bolts per the table in section BOLT TORQUE SPECIFICATIONS Assemble the axle supports to both side beams as shown below 4x M12 X 90 mm Flanged Hex Bolt...

Page 23: ...the hardware listed below install the axle housing as shown Torque all bolts per the table in section BOLT TORQUE SPECIFICATIONS 2x M10 X 50 X 75 mm U Bolt 4x M10 Flat Washer 4x M10 Flanged Lock Nut...

Page 24: ...g the axle can be removed by reversing this step Torque all bolts per the table in section BOLT TORQUE SPECIFICATIONS 2x Axle Assembly 2x Square Locking Pin 0002009 M EN Rev A Page of 22 60 01 Dec 202...

Page 25: ...below install the head lock down plates as shown on the next page Torque all bolts per the table in section BOLT TORQUE SPECIFICATIONS 4x M6 X 40 mm Hex Bolt 4x Lock Down Pin 4x M6 X 25 mm Hex Bolt 4...

Page 26: ...5 mm bolts install the lock down plates in place of the short spacers with the taller spacer sandwiched between Reuse the four 4 M6 fl at washers from the wheel sweepers on the sawmill when replacing...

Page 27: ...FOR TRAILER EXTENSION on page 40 Place the sawhead on the trailer ensuring it rolls freely along the rails Measure 61 in 155 5 cm from the rear edge of the track rail not the carriage stop to the rear...

Page 28: ...es on the axles Note the orientation of the left and right tire tread pattern Using a torque wrench torque the lug nuts to 80 ft lb 110 N m following the pattern shown on the next page 1x 22X11 10 Whe...

Page 29: ...face outward Tighten the lug nuts following the 4 bolt pattern shown in the diagram below Note that the tapered conical end of the lug nut points toward the rim With the wheels mounted properly the tr...

Page 30: ...r extension on wood blocks for ease of assembly Assemble the log bunk middle to the track rails using four 4 M10 X 25 mm hex bolts and M10 lock nuts Assemble the end bunk using four 4 M10 X 30 mm hex...

Page 31: ...of the track is 26 in 661 mm by measuring from the outside faces of the rails Then measure diagonally across the rails verifying the track is square Once square and at the correct width tighten all t...

Page 32: ...he track assembly and slide two 2 support legs up through the bottom of the tube sleeves in the end bunk Secure the legs in place using the T bolts on the bunk Then lift the other end insert the two 2...

Page 33: ...ails where the end bunk is located Assemble the carriage stops to the inside of the track rails Use an M10 X 50 mm bolt with a spacer on the outermost hole of each rail 2x M10 X 50 mm Flanged Hex Bolt...

Page 34: ...e the log support to the trailer extension Attach the log dog assembly to the trailer extension in the location shown below using the two 2 M8 hex bolts and lock nuts 2x M8 X 20 mm Hex Bolt 1x Log Cla...

Page 35: ...the four 4 M10 X 80 mm hex bolts fl at washers and lock nuts used to secure the upper portion of the dashboard to the carriage posts Reuse the same hardware to secure the two 2 lock down brackets to...

Page 36: ...sh handle and throttle cable is required to assemble the trailer extension lock down brackets to the H frame First loosen the outer hex nut on the throttle cable thimble and then unhook the cable end...

Page 37: ...2009 M EN Rev A Page of 35 60 01 Dec 2021 Remove push handle and throttle handle from H frame Slide the push handle back through the H frame and lock down brackets Ensure the lock down brackets are pu...

Page 38: ...ual 6 TRAILER EXTENSION TO TRAILER Using the hardware listed below join the extension to the main trailer 4x M10 X 25 mm Flanged Hex Bolt 6x Hinge Bunk Shim Optional 4x M10 Flanged Lock Nut 0002009 M...

Page 39: ...ails on the extension aren t collinear with track rails on the main trailer the provided shims can be used between the hinge bunk fl anges and track rails to bring them in line This step is not necess...

Page 40: ...ler and extension track rails are not parallel at the joints the hinge bunk can be tuned to adjust the position of the extension track rails Disengage the two 2 hook latches by pulling the handles inw...

Page 41: ...to adjust the two 2 set screws Turn each set screw counter clockwise an equal amount Re latch the two 2 hook latches to pull t h e t r a c k r a i l s together and then check the fi t D i s e n g a g...

Page 42: ...il position 0002009 M EN Rev A Page of 40 60 01 Dec 2021 If the track rails are parallel but a gap still exists between the rail seam while the latches are engaged the rails can be brought together by...

Page 43: ...sions only Rotate the trailer extension up and nest it into the notches in the lock down brackets on the dashboard or the lock down brackets on the H frame 2019 and earlier models moving the sawmill c...

Page 44: ...sition of the sawmill carriage drill four 4 holes in the track rails using the provided in drill bit through the lock down plates on the sawmill Insert a locking pin into each hole as they are drilled...

Page 45: ...legs on either side of the jack and lock them in place using the T bolts Remove the jack and repeat those steps at the rear end of the trailer frame with a spirit level laid across the bunks to check...

Page 46: ...et in the way of the operator while walking alongside the sawmill during cuts After the trailer is level with the wheels off the ground simply remove the locking pin from each each axle and pull the w...

Page 47: ...ck down the extension LOCK DOWN THE SAWMILL CARRIAGE First lock down the sawmill carriage using the four 4 lock down pins with linch pins Be sure these are the lock down holes drilled for the extensio...

Page 48: ...by releasing the two 2 hook latches Then pull the extension away from the main trailer until the pivot bolts drop down to the bottom of the L shaped hinge slots 0002009 M EN Rev A Page of 46 60 01 Dec...

Page 49: ...at the end of the track rails seat into the dashboard lock down brackets If the extension is too heavy to lift the four 4 supports can be removed Reinstall them after rotating the extension 0002009 M...

Page 50: ...IER If the sawmill is a 2019 or earlier rotate the trailer extension up and nest it into the lock down brackets mounted to the H frame 0002009 M EN Rev A Page of 48 60 01 Dec 2021 Nest the extension i...

Page 51: ...ension nested in the dashboard lock down brackets route the ratchet strap around the end bunk on the extension over the sawmill dashboard and fi nally around the track bunk as shown below Tighten the...

Page 52: ...mple below Next turn to the Parts List section and locate the balloon number in the Item column Record the part number e g 0001071 HHB MBM080FCJ etc in the Part No column Contact Woodland Mills throug...

Page 53: ...2020 2022 Bushlander Operator s Manual EXPLODED ASSEMBLY VIEWS STANDARD TRAILER 0002009 M EN Rev A Page of 51 60 01 Dec 2021...

Page 54: ...2020 2022 Bushlander Operator s Manual STANDARD TRAILER CHASSIS 0002009 M EN Rev A Page of 52 60 01 Dec 2021...

Page 55: ...2020 2022 Bushlander Operator s Manual STANDARD TRAILER AXLES 0002009 M EN Rev A Page of 53 60 01 Dec 2021...

Page 56: ...2020 2022 Bushlander Operator s Manual HEAD LOCK DOWN PLATES 0002009 M EN Rev A Page of 54 60 01 Dec 2021...

Page 57: ...2020 2022 Bushlander Operator s Manual TRAILER EXTENSION 0002009 M EN Rev A Page of 55 60 01 Dec 2021 LOCK DOWN BRACKET KIT 2019 EARLIER SAWMILLS ONLY...

Page 58: ...2020 2022 Bushlander Operator s Manual TRAILER EXTENSION HINGE BUNK 0002009 M EN Rev A Page of 56 60 01 Dec 2021...

Page 59: ...2841 AXLE HOUSING 20 3 3 0005935 U BOLT SQ CLS 8 8 50 WD X 75 mm LG M10 X 1 5 22 mm LG THD 21 2 2 0004723 LOCKING PIN SQUARE 5 16 in DIA 2 1 8 in USABLE LG 2 3 4 in LG 22 2 2 0002840 AXLE 23 2 2 00022...

Page 60: ...FLANGED CLS 10 9 M10 X 1 5 90 mm LG 26 mm LG THD 43 4 4 FHH MBR145PCM HEX BOLT FLANGED CLS 10 9 M12 X 1 75 90 mm LG 30 mm LG THD 44 8 8 HFH MBM145FCM SCREW HFH CLS 10 9 M10 X 1 5 90 mm LG FULL 45 12 1...

Page 61: ...0002697 SPACER 10 ID X 16 OD X 20 mm LG 117 2 0002311 TRACK LOCK DOWN BRACKET 118 1 0002810 RATCHET STRAP 10 ft LG 119 2 HHB MBJ075FCJ HEX HEAD BOLT CLS 8 8 M8 X 1 25 20 mm LG FULL 120 4 HHB MBM090FC...

Page 62: ...2020 2022 Bushlander Operator s Manual NOTES 0002009 M EN Rev A Page of 60 60 01 Dec 2021...

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