Woodhaven 4965 Super Sled Owner'S Manual Download Page 3

2

FENCE BRACKET ASSEMBLY

 

The vertical fence configuration is normally used for 

crosscuts. Insert two 5/8" screws 

(MF006)

 thru the countersink 

holes in the Fence Brackets 

(4965C)

 and start an oval nut 

(5760B - flat side first)

 on the end of each screw. Slide the 

Fence Brackets on to the T-slot in the edge of each Track Bracket 

(4965D)

, position the narrow end of the Fence Bracket even with 

the end of the Track Bracket and tighten the screws. 

See fig. 3

 

Install a washer 

(WS002) 

and a 1/8" spacer 

(BUSH001) 

on 

the ratchet handles 

(5864)

. Insert the stud of the ratchet handle 

thru the hole of the Track Bracket. Set each Track Bracket on 
the Sled base so the wide end of the Fence Brackets are towards 
each other. Insert the stud of the ratchet handle thru the slot in 
the Sled Base. Place a square nut 

(NUT025)

 in the recess in the 

underside of the Sled Base and screw the ratchet handle into the 
nut. 

See fig. 3-4 

3

MF006 x2

HB030

WS002

5540

5864

WS002

BUSH001

4965D

4965C

5760B x2

4

NUT025

Fence Bracket

Assembly

4965B

Sled Base

4965A
Fence

Crosscut Fence Setup:

 

The vertical fence configuration is normally used for crosscuts. Insert a 1" bolt 

(HB030)

 thru 

the hole in each of the Fence Brackets, install a washer 

(WS002)

 and a knob 

(5540) 

on the end of each 

bolt. Slide the the 32" Fence 

(4965A)

 on to the bold heads and tighten the knobs. Assemble the Flip Stop 

(4519)

 according to the directions that come with it and attach it to the top T-slot of the Fence.

See fig. 3-4

 

INSTALL INBOARD CLAMPS

 

Assemble the two Inboard Clamps 

(6305IC)

 according to the directions that come with them and

 

attach each to an 

Outboard Clamp Bracket 

(6305A)

. Insert a washer 

(WS002) 

on the 1-1/2" screws 

(MP150)

, insert the screw thru the hole in the 

Outboard Clamp Bracket, place a square nut 

(NUT025)

 in the recess in each slot in the underside of the Sled Base and tighten 

the screw into the nut. 

5

Clamp

Assembly

Fence Brackets

4965A

Fence

4519 
Flip Stop

Summary of Contents for 4965 Super Sled

Page 1: ... saw at least a 27 deep with a 3 8 x 3 4 miter slot that s between 4 1 2 and 7 1 2 from the blade measured from the blade side edge of the slot It can be used in the left or right miter slot Do not attempt to use on table saws with tables smaller than 27 If necessary add additional supports to your saw to prevent the saw from tipping For the Super Sled to work properly the miter slot of your saw m...

Page 2: ...e bar base assembly in the miter slot Turn the saw off disconnect the power and lower the blade below the saw table MF010 x4 MF010 x4 4965B Sled Base Taper Setup Slots in Base at 90º to blade 4965B Sled Base Crosscut Setup Slots in Base parallel to blade Taper Setup Lower the saw blade below the saw table Place the Jig Bar with the countersunk holes facing down in the miter slot There are two sets...

Page 3: ...ew the ratchet handle into the nut See fig 3 4 3 MF006 x2 HB030 WS002 5540 5864 WS002 BUSH001 4965D 4965C 5760B x2 4 NUT025 Fence Bracket Assembly 4965B Sled Base 4965A Fence Crosscut Fence Setup The vertical fence configuration is normally used for crosscuts Insert a 1 bolt HB030 thru the hole in each of the Fence Brackets install a washer WS002 and a knob 5540 on the end of each bolt Slide the t...

Page 4: ... a handle 5590 on the end of the bolt Position the handle where desired on the Fence and tighten See fig 6 Insert two 1 4 spacers BUSH002 on a thumb screw 5505 and start an oval nut 5760B raised side first on the end of the thumb screw Slide it on to the T slot on the edge of the fence position it near the end of the fence for now and tighten This will serve as a work Stop See fig 6 inset Assemble...

Page 5: ...s can be set using our optional 3690 Mite R Gage or a similar device See fig 7 The fence can be used at the rear of the work fence closest to operator shown in drawings or in front of the work fence furthest away from operator not shown In both cases the toggle clamps brackets should be positioned opposite the fence with the work between the fence and clamps 4 7 Crosscut Fence Setup Vertical Examp...

Page 6: ...st them and tighten the handles Crosscut Fence Setup Horizontal Example 2 The horizontal fence configuration can be used for crosscuts but is not recommend etc To set the angles with the Index Pins place them in the desired locations in front of the horizontal fence index the fence against them and tighten the handles Fence at 0º Fence at 0º Optional 789S Flip Stop Fence at 45º Fence at 45º 4965PA...

Page 7: ...ide the Outboard Clamp Brackets Toggle Clamps against the opposite side of the work Tighten the Outboard Clamp Brackets to the Sled Base then tighten the Toggle Clamps on the work using medium pressure Do not over tighten Make the cut being sure that the work is not touching the blade before starting the cut 8 6 Crosscut Fence Setup Vertical ...

Page 8: ...R SLED FOR TAPERS Set the Fence to the desired taper or angle This is done by lining up the cut lines on your work with the cut edge of the Sled Base which is also the cut line of your saw Position the fence against the opposite side of the work and tighten Adjust the Stop against the end of the work Position the handle and toggle clamps on the Fence where desired Tighten the toggle clamps on the ...

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