Wood Stone MT. ADAMS WS-MS-5-W-IR Installation And Operation Manual Download Page 37

Page: 37 / 44

An ongoing program of product improvement may require us to change
specifications without notice.

WS-MS-(4, 5, 6, 7)-W-IR,

Revised May 2015. Doc no: M0036.04

Mountain Series

Installation and Operation Manual

[email protected]

or visit

woodstone-corp.com

Wood Stone Corporation

1801 W. Bakerview Rd.
Bellingham, WA 98226 USA

Toll Free 800.988.8103
Tel 360.650.1111
Fax 360.650.1166

OPERATION SEQUENCE

BURNER OPERATION SEQUENCE

W-IR OVEN - TYPE 2 CONTROLLER

Floor temperature below Hearth

Set Point – Controller sends

power to SV-1 valve, SV-1

powers Igniter and opens

Pilot valve�

Pilot does not light, SV-1

times out, Controller will

flash “chec”�

Power on�

Floor temperature above

Hearth Set Point–

No action�

Pilot lights, SV-1

senses Pilot flame,

Igniter off�

SV-1 opens,

Underfloor Infrared

Burner lights, Hearth
Heat light comes on�

Floor reaches Hearth

Set Point temperature,

Controller turns off

power to SV-1 to

turn off Underfloor IR

burner�

Summary of Contents for MT. ADAMS WS-MS-5-W-IR

Page 1: ...CKANUT WS MS 4 W IR MT ADAMS WS MS 5 W IR MT BAKER WS MS 6 W IR MT RAINIER WS MS 7 W IR Installation and Operation Manual Toll Free 800 988 8103 Tel 360 650 1111 Fax 360 650 1166 www woodstone corp com WOOD STONE CORPORATION 1801 W Bakerview Rd Bellingham WA 98226 USA DOC NO M0036 04 REVISED MAY 2015 ...

Page 2: ...NTS MOUNTAIN SERIES 3 CAUTIONS AND WARNINGS 4 UNLOADING AND MOVING 6 INSTALLATION CLEARANCES 7 FACADE DETAILS 9 OUTDOOR INSTALLATIONS 10 GAS SPECIFICATIONS 11 ELECTRICAL SPECIFICATIONS 13 VENTING 14 FLUE ADAPTER 17 VENTING DO S AND DON TS 18 ASSEMBLY 26 MANTLE MOUNTING 27 FRONT PANEL ASSEMBLY 28 STUCCO APPLICATION 29 CONTROLLER 30 INITIAL START UP 31 WOOD BURNING 32 MAINTENANCE 34 SAFETY CONSIDERA...

Page 3: ...ion Manual info woodstone corp com or visit woodstone corp com Wood Stone Corporation 1801 W Bakerview Rd Bellingham WA 98226 USA Toll Free 800 988 8103 Tel 360 650 1111 Fax 360 650 1166 MOUNTAIN SERIES INSTALLATION AND OPERATION MANUAL THE WOOD STONE MOUNTAIN SERIES STONE HEARTH COOKING EQUIPMENT WS MS 4 5 6 7 W IR MODELS WOOD GAS COMBINATION OVEN ADDITIONAL COPIES AVAILABLE UPON REQUEST ...

Page 4: ...or maintenance can cause property damage injury or death Read the installation operating and maintenance instructions thoroughly before installing or servicing this equipment IN THE EVENT OF A POWER FAILURE NO ATTEMPT SHOULD BE MADE TO OPERATE THE OVEN FOR YOUR SAFETY Consult your local gas supplier for a statement outlining a procedure to be followed in the event you smell gas Post the statement ...

Page 5: ...d to ANSI Z83 11b 2009 CSA 1 8b 2009 UL Subject 2162 ULC S627 00 UL 737 and to NSF ANSI Standard 4 2009 USE SOLID WOOD FUEL ONLY DO NOT USE PRODUCTS NOT SPECIFIED FOR THIS OVEN SAVE THE INSTRUCTIONS WARNING This product must be installed by a licensed plumber or gas fitter when installed within the Commonwealth of Massachusetts IMPORTANT It is recommended that this oven be installed maintained and...

Page 6: ...e customer will receive an Oven Shipping Notification when the oven leaves the Wood Stone factory This will include a PRO and a trucking company contact number Wood Stone recommends that you confirm the delivery date time with the trucking company before committing to heavy equipment and or labor Our goal is a smooth and safe delivery LIFTING THE OVEN 1 USING A CRANE The oven arrives with four lif...

Page 7: ...ibles from all sides and 14 clearance to combustibles from the top see INSTALLATION CLEARANCES section on next page If building a facade that will contact the oven use completely non combustible materials Please note that standard Drywall or Sheetrock is considered a combustible 2 Any facade materials 6 to either side of the oven doorway and above must be constructed of non combustible building ma...

Page 8: ...ing materials 14 top clearance to combustible building materials Any facade materials 6 to either side of the doorway and above must be NON COMBUSTIBLE Note 0 side and top clearance to non combustible materials However the respective clearances to combustibles are transferred to those non combustibles 14 Combustible building material Non combustible building material Any facade wall 6 to either si...

Page 9: ...und to comply with NSF ANSI Standard 4 To operate the oven in accordance with NSF ANSI Standard 4 only pizza and bread products may be cooked directly on the floor of the oven Other types of food may be cooked on or in pans or other suitable containers to prevent spillage onto the oven deck Go to www woodstone corp com for detailed instructions for constructing a facade around a Wood Stone oven A ...

Page 10: ... The Mountain Series MS model ovens are ETL approved for outdoor installation When installed outdoors the open area beneath the oven must be enclosed with the exception of the perforated area on the front Service Panel or storage box for air intake The oven may be installed in a weatherproof enclosure If so be sure to maintain all clearances and adhere to the installation requirements included in ...

Page 11: ...nstaller provide the hook up and test all fittings and pipe connections for leaks Use approved gas leak detectors soap solutions or equivalent over and around the fittings and pipe connections DO NOT USE FLAME TO TEST FOR LEAKS SV 1 is the gas control valve that operates the Underfloor Infrared IR burner The manifold pressure test port is 1 8 NPT pugged tap located on the IR burner manifold The bu...

Page 12: ...00 WS MS 6 W IR HLP 83 000 WS MS 7 W IR HLP 97 000 Wood Stone recommends that the appliance s individual shutoff valve supplied by others be left readily accessible Wood Stone also recommends that inspection and maintenance of the burners and gas piping connections of this appliance be performed at regularly scheduled intervals and only by professional gas appliance service agencies GAS CODE LIMIT...

Page 13: ...ltage The voltage is also specified on the Transformer Box cover Never connect an oven rated 120 VAC to a 240 VAC circuit or vice versa It is recommended that the oven be connected to its own individual branch circuit Have a licensed electrician connect the oven to the appropriate 120 VAC or 240 VAC circuit Electrical diagrams are located directly to the right behind the removable service intake p...

Page 14: ...r area There are two venting options VENTING OPTION 1 Direct Connection A listed building heating appliance chimney also listed as a grease duct as described in NFPA 96 connected directly to the oven flue collar and provided with a power ventilator listed for restaurant appliance exhaust The power ventilator should be rated for a minimum of 450 F Wood Stone does not recommend the use of an in line...

Page 15: ...is never appropriate to use B vent in any part of an exhaust system connected to a Wood Stone oven All duct material must be manufactured to the specifications of a grease duct Due to the possibility of sparks entering the duct exhaust systems serving solid fuel equipment MUST NOT be combined with exhaust systems serving other non solid fuel equipment This model is rated as solid fuel equipment an...

Page 16: ...fire suppression is required you must vent the oven using a Type 1 hood constructed and installed in accordance with NFPA 96 The fusible link in the hood must be rated at 450 F minimum Wood Stone offers Listed exhaust hoods for our ovens that are pre piped for ANSUL R 102 fire suppression All installations are subject to the approval of the local authority having jurisdiction INSTALLATION VIEWS OF...

Page 17: ...dy installed Note If using a Selkirk or other modular type duct attach according to the manufacturer s instructions Otherwise the duct must be attached with a full perimeter weld All duct must be grease rated duct If the oven is going to be enclosed the flue adapter and exhaust outlet must be wrapped with an insulating material approved for use with a grease duct Apply the supplied Engineered Grad...

Page 18: ...asic rules that to follow that will ensure a properly functioning oven installation Illustrated examples are included on the following pages RULE 1 The ONLY pathway for air to enter the space beneath the oven should be at the front of the oven at the perforated opening in the oven Service Panel provided with the oven or on ovens equipped with an optional Storage Box through the perforations provid...

Page 19: ...the oven comes through the oven Service Panel Equal air pressure inside and outside of oven room Exhaust flow direction is normal Stud wall Facade surface Air intake area on removable Service Panel properly exposed Intake air flows through designed intake vents in the Service Panel to oven burners 1 Acceptable venting Example 2 is not acceptable because the combustion air intake is blocked prevent...

Page 20: ...f oven components 3 Unacceptable venting Neutral room air pressure Exhaust flow direction is reversed Equal air pressure inside and outside of oven room Low pressure is created by HVAC or any air moving equipment outside the oven room Exhaust air is pulled backwards through oven burners An added vent intended to increase air supply Airflow to oven is altered as air moves from normal to low pressur...

Page 21: ...88 8103 Tel 360 650 1111 Fax 360 650 1166 VENTING DO S AND DON TS DIRECT CONNECT VENTING EXAMPLES 5 Acceptable venting Example 5 shows a correct installation where a ceiling has been added to the enclosure surrounding the oven to correct an improper installation Air flow Low pressure area Equal air pressure inside and outside of oven room Addition of an oven room ceiling isolates the oven from low...

Page 22: ...ENTING section earlier in this manual PROPER MOUNTING POSITION FOR THE WOOD STONE HOOD 1 Center the hood from side to side on the oven A Note that in an MS 5 6 or 7 model the oven may have the round flue adapter attached The adapter can prevent the proper positioning of the hood The flue adapter is attached with screws Simply remove the screws to remove the adapter if it is in the way 2 Pull the h...

Page 23: ...ween the facade wall and the top of the oven and the gaps at the sides of the hood between the facade wall and the front of the oven This will prevent air from being pulled up the sides of the oven from below by the hood It will also prevent debris etc from falling into the facade wall Note that the hood extends out beyond the face of the oven DO NOT extend the oven facade wall into the oven hood ...

Page 24: ...m or visit woodstone corp com Wood Stone Corporation 1801 W Bakerview Rd Bellingham WA 98226 USA Toll Free 800 988 8103 Tel 360 650 1111 Fax 360 650 1166 VENTING DO S AND DON TS Incorrect installation No flashing has been installed so air being pulled up the sides of the oven from beneath Exhaust stack Stud wall Hood Airflow shield Facade surface Side view of properly installed hood Unacceptable v...

Page 25: ...A 96 and or your local codes These reductions are applicable to the hood and or duct only NOT to the oven Consult with your local inspector regarding approved methods Any facade wall 6 to either side of the oven doorway and above MUST be of non combustible construction with no exceptions All installations subject to the approval of the local authority having jurisdiction Wood Stone recommends you ...

Page 26: ...a Service Panel extension or storage box a toe kick is not necessary Refer to assembly diagrams in the pages that immediately follow 3 Mount the service intake panel to the brackets on the front of the stand directly below the doorway using the screws provided See the FRONT PANEL ASSEMBLY section If your oven was shipped with the optional facade extensions see EXTENSION PANEL ASSEMBLY section NOTE...

Page 27: ...ly Make sure that the angle in the granite lines up with the angle in the bracket Allow the sealant to set for several hours before filling any gap between the stone slab and the metal bracket with the silicone sealant provided Clean up any sealant before it dries 1 Begin by installing the threaded studs into the clip nuts below the oven doorway 3 or 4 turns is sufficient 2 Position the mantle or ...

Page 28: ...8 8103 Tel 360 650 1111 Fax 360 650 1166 FRONT PANEL ASSEMBLY STANDARD FRONT PANEL AND TOE KICK ASSEMBLY INSTRUCTIONS D D B D D B D D D D C C A A A Controller Transformer Box Contains terminal strip for incoming power supply NOTE Have licensed electrician make this electrical connection Service Panel A Hex head self tapping screw Used to attach Toe Kick 5 total C Phillips head 10 screw Used to att...

Page 29: ... Fax 360 650 1166 STUCCO APPLICATION This figure depicts the application of stucco on a Wood Stone oven Use no less than one inch of stucco coating to cover all exposed metal lathing on the oven Maintain a minimum of 14 clearance from top and 1 from side of the appliance to all combustible surfaces TRADITIONAL STUCCO MIX 1 part masonry cement 1 part regular cement 5 parts sand Stucco premix is ava...

Page 30: ...h ON OFF button to light burners Presser le bouton ON OFF pour allumer le bruleur WAIT 5 MINUTES BEFORE RELIGHTING ATTENDRE 5 MINUTES AVANT DE RÉALLUMER On Off button Press to turn oven on off Hearth Set Point display Indicates set point temperature of underfloor IR burner Hearth Temperature display Displays temperature of oven floor hearth Sensor is embedded 1 below surface of hearth Arrow button...

Page 31: ...nce the proper temperature for your application have been established there should be little or no need to change the Hearth Set Point DAY ONE 1 Build a small kindling fire of newspaper and 5 7 lbs of heavy hard wood We suggest using a fire starter paraffin sawdust stick to start the fire Begin with 3 small pieces of wood about 1 3 diameter and 14 16 in length Build the fire directly on the floor ...

Page 32: ...lly anywhere in the oven far enough inside and of a size that doesn t permit the flame to go up the flue Once the oven is being used daily the fire can be ignited using still glowing coals from the previous day s fire The oven is heated more evenly and effectively by the fire positioned on the side rather than in the rear of the oven Adding about 5 7 lbs of wood per hour should bring the oven temp...

Page 33: ...ooled Check with your dealer about Wood Stone s Ash Dolly Specification sheet is available under Tools and Accessories on www woodstone corp com CAUTION Never use gasoline gasoline type lantern fuel kerosene charcoal lighter fluid or similar liquids to start or freshen a fire in this oven Keep all such liquids away from the oven while it is in use DO NOT USE PRESSED WOOD PRODUCTS IN WOOD STONE FOO...

Page 34: ...g IMPORTANT DO NOT USE EXCESSIVE AMOUNTS OF LIQUID WHEN WIPING ON OR AROUND THE CONTROL BOX ESTABLISHING A THERMAL CLEANING SCHEDULE Wood Stone ovens are typically operated at temperatures which preclude the need for cleaning of the interior walls and ceiling the dome of the oven If however you routinely operate the oven at floor temperatures lower than 450 F you may notice a buildup on the interi...

Page 35: ...ture content of 20 or less See the FUELWOOD FACTS section at the end of this manual CREOSOTE AND THE NEED FOR ITS REMOVAL When wood is burned slowly it produces tar and other organic vapors which combine with expelled moisture to form creosote The creosote vapors condense in the relatively cool oven flue of a slow burning fire As a result creosote residue accumulates in the duct When ignited this ...

Page 36: ...arth Set Point Contact Wood Stone for assistance Hearth temperature is above the Hearth Set Point Please contact Wood Stone at 1 800 988 8103 should service be necessary or if you have any questions about your oven Our service hours are 8am to 4 30pm Pacific Time Follow the recorded instructions for Emergency Service if you require assistance during non business hours A Wood Stone technician will ...

Page 37: ...ax 360 650 1166 OPERATION SEQUENCE BURNER OPERATION SEQUENCE W IR OVEN TYPE 2 CONTROLLER Floor temperature below Hearth Set Point Controller sends power to SV 1 valve SV 1 powers Igniter and opens Pilot valve Pilot does not light SV 1 times out Controller will flash chec Power on Floor temperature above Hearth Set Point No action Pilot lights SV 1 senses Pilot flame Igniter off SV 1 opens Underflo...

Page 38: ... 650 1111 Fax 360 650 1166 120 VAC ELECTRICAL DIAGRAM 120 VAC MODELS IR Only W IR DATE DIAG WD061 Rev 0 3 28 2014 Bellingham WA 1 360 650 1111 www woodstone corp com TB3 2 6 4 4 5 TB4 R Y 8 8 P TB1 2 TB1 6 TB1 4 TB1 5 TB1 R TB1 Y TB1 8 XFMR XFMR Thermo Couple TB1 P Infrared SV1 Thermo Couple Temperature Controller TB1 Control Panel Type 2 Red Yellow 2 red 5 orange P pink 8 white 4 brown 6 yellow T...

Page 39: ...0 1111 Fax 360 650 1166 240 VAC ELECTRICAL DIAGRAM 240 VAC MODELS IR Only EM 2V DATE DIAG WD062 Rev 0 7 17 2014 Bellingham WA 1 360 650 1111 www woodstone corp com TB3 2 6 4 4 5 TB4 R Y 8 8 P TB1 2 TB1 6 TB1 4 TB1 5 TB1 R TB1 Y TB1 8 XFMR XFMR Thermo Couple TB1 P Infrared SV1 Thermo Couple Temperature Controller TB1 Control Panel Type 2 Red Yellow 2 red 5 orange P pink 8 white 4 brown 6 yellow TB4...

Page 40: ...Circuit INTERLOCK OF OVEN CONTROL TO AN EXHAUST FAN This connection is intended to interrupt power to the oven until the fan is turned on S1 is a double pole single throw switch provided by others that interrupts in coming power to both the oven and the fan The intent is to prevent the operation of the oven s gas burner in the event the fan is shut off Any interruption of the power to the oven wil...

Page 41: ...e s moisture meter can prevent you from paying for water when you thought you were paying for wood see optional accessories Calculate your approximate monthly daily and hourly fuel wood costs using the following formulas The cost of well seasoned hardwood varies greatly with geographical location Cost per month A x C Cost per day A x C Cost per hour A x C 30 30 12 A Cost Cord from wood supplier B ...

Page 42: ...ns 7 Normal cracking due to expansion and contraction stress relief in the ceramic firebox 8 In the event that pressed log products of any type have been burned in the equipment 9 Damage resulting from the use of chemical cleaning products in the oven as well as any damage from liquids or chemicals including water being poured or sprayed into the oven If any oral statements have been made regardin...

Page 43: ......

Page 44: ...3 Tel 360 650 1111 Fax 360 650 1166 www woodstone corp com WOOD STONE CORPORATION 1801 W Bakerview Rd Bellingham WA 98226 USA An ongoing program of product improvement may require us to change specifications without notice ...

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