Wood-mizer MP160 User Manual Download Page 2

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Summary of Contents for MP160

Page 1: ...3 Control panel Planning thicknessing Chain transmission with trapezoidal thread adjustment Variable speed motor manual SECTION 4 MAINTENANCE 4 1 4 1 Wear life 4 1 4 2 Sawdust Removal 4 1 4 3 Miscella...

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Page 3: ...n and Maintenance MP160 E3S rev A1 00 MP160 E3S V rev A1 00 Safety is our 1 concern Read and understand all safety information and instructions before oper ating setting up or maintaining this machine...

Page 4: ...planer moulder operation 3 3 Control panel Planning thicknessing Chain transmission with trapezoidal thread adjustment Variable speed motor manual SECTION 4 MAINTENANCE 4 1 4 1 Wear life 4 1 4 2 Sawd...

Page 5: ...od processing demands Your comments and suggestions are welcome This documentation includes information on preparing the planer moulder for operation and operating servicing and repairing the machine...

Page 6: ...er The rollers are driven by a chain transmission with separate motor The workpiece is controlled laterally with adjustable fences and pressure rollers The work is done using a top cutter and side cut...

Page 7: ...at there is enough space for maintenance and timber stocks Connect the dust hoses and fix using the hose clips on the planer and fan Hang the planer moulder s electrical cable on the ceiling or protec...

Page 8: ...tter Slide caliper Measuring tape or ruler Paraffin oil for grindstone FOLLOWING SPACER RINGS ARE SUPPLIED 3 x 40 mm height per cutter 2 x 20 mm height per cutter 2 x 10 mm height per cutter 1 x 5 mm...

Page 9: ...lection system to conform with national rules It is necessary to set the fan so that will be easy to reach the switch IMPORTANT Remove the chips from the planer moulder when the work is finished CHIP...

Page 10: ...onents FIG 1 1 MP160 Cutter with Safety Cover Electric box with control panel Chip Duct Bottom Table Height Adjustment Crank Table Height Scale Emergency Switch Lockable Castors optional Fence Top Tab...

Page 11: ...information NOTE gives helpful information Warning stripes are placed on areas where a single decal would be insufficient To avoid serious injury keep out of the path of any equipment marked with war...

Page 12: ...bility to comply with all applicable federal state and local laws rules and regulations regarding the ownership and operation of your Wood Mizer planer moulder All Wood Mizer planer moulder owners are...

Page 13: ...k that the cutter can rotate freely and that there are no tools in or on the planer moulder before it is started Failure to do so may result in serious injury WARNING Always shut off the motor to stop...

Page 14: ...always in proper working condition Planer moulder operation CAUTION The workplace always should be good illuminated The illumination at the operator s position should be at least 300lx Never use the p...

Page 15: ...rator This applies to both the in and outfeed sides although the risk is higher on the infeed side DANGER Planing moulding is possible only in direction shown below Arrow A indicates planning directio...

Page 16: ...ings watches or other jewelry while working around an open electrical circuit IMPORTANT Planer moulder is equipped with emergency switch It is used to immediately stop the motor in case of emergency E...

Page 17: ...description TABELA 2 0 Label View Label Number Description 096317 CAUTION Carefully read operator s manual before handling the machine Observe instructions and safety rules when operating 099220 Clos...

Page 18: ...ening is possible with the switch in 0 position only 096319 Always disconnect the power cord before opening the electric box S12004G Always wear safety goggles when operating the planer moulder S12005...

Page 19: ...bels Description Safety EGdoc121819 2 9 2 501465 Always wear safety boots when operating the planer moulder 089296 Revolutions direction 087649 502481 Warning stripes P85070 CE safety certification TA...

Page 20: ...e planer moulder can not be operated when it is raining snowing and in case of rain or snow the sawmill must be stored under roof or indoors The planer moulder can be operated in temperature range fro...

Page 21: ...n To do it look at the motor fan when planer moulder is turning on or off Do not check the cutter rotation direction by touching the cutter with any tool Failure to do so will result in serious injury...

Page 22: ...stop switch is pressed it must be released before restarting the planer moulder turn right Over the emergency stop switch there is an indicator light B which indicates that the power is on When replac...

Page 23: ...g screws see safety instructions WARNING Beware of the planer knives It is extremely easy to cut yourself on these even with the slightest touch DANGER Planing moulding is possible only in direction s...

Page 24: ...ctive guard E so it covers the workpiece from the upper side for the workpiece hight up to 75mm When angle planning or the workpiece is higher than 75mm the protective guard shold be completely lowere...

Page 25: ...ness can be read on the scale K Thicknessing depth can be adjust from 0 3 mm to 4 mm The maximum depth can be set for the material width not bigger than 160mm Always measure material and adjust the he...

Page 26: ...ould be adjusted so it is 0 02 0 05mm above the highest position of the knives See figure 3 5 DISASSEMBLING ASSEMBLING AND GRINDING PLANING KNIVES DANGER Before changing the knives or performing any s...

Page 27: ...bove the knife first on the left side of the cutter and next on the right side Adjust the knife up or down until the knife touches the block It can be adjusted also with magnetic adjusting tool See ma...

Page 28: ...t feed motor on the last feed roller Be sure the torque is constant Use the lock screw to secure the motor on the roller SETTING THE FEED SPEED To set the feed speed use the knob located on the feed g...

Page 29: ...This chart lists estimated life expectancy of common replacement parts if proper maintenance and operation procedures are followed Due to many variables which exist during machine operation actual par...

Page 30: ...ectrical connectors are in good condition 4 4 Drive Belt Tension Adjustment 4 4 1 Top cutter drive belt tension adjustment Check top cutter drive belt tension after first 20 hours of operation and eve...

Page 31: ...pulleys After pulleys alignment recheck the belt tension 4 4 2 Roller drive chain tension adjustment 1 Unbolt and remove roller drive chain cover A 2 Loosen tensioner bolt B Move the tensioner up dow...

Page 32: ...ng term storage 4 4 4 doc121819 MAINTENANCE Spray a thin layer of anti rust coating such as P D R P onto the places not protected against rusting Store the machine in a well ventilated room Cover the...

Page 33: ...and feed rollers The motors should start Press the E STOP button no 1 located on the control box All motors should be stopped Pressing the I buttons should not start the motor until the E STOP button...

Page 34: ...all dimensions 5 5 1 EGdoc121819 Specyfikacje SECTION 5 PLANER MOULDER SPECIFICATIONS 5 1 Overall dimensions See figure 5 1 The overall dimensions of the MP160 Planer moulder are shown below all dimen...

Page 35: ...Planer moulder type MP160 Weight 286 kg Weight with transport box 356 kg Height 1265 mm Width 964 mm Length 1401 mm TABLE 5 1 Volts MP160EA6S 1 ph 230V CE MP160EA3U 1 ph 230V UL MP160EB6S 3 ph 230V CE...

Page 36: ...ucer Part No 533637 TABLE 5 3 MP160EA6S Top cutter motor specifications Feed motor specifi cations Motor Type Electric Motor Electric Motor Rated Voltage 1x230V 1x230V Rated revolutions 2860 r p m 158...

Page 37: ...cer Part No 533641 Wood Mizer CVT Part No 533643 TABLE 5 4 MP160EC3U Top cutter motor specifications Feed motor specifi cations Motor Type Electric Motor Electric Motor Rated Voltage 3x400 460V 3x400...

Page 38: ...o 533637 TABLE 5 5 MP160EB3U V Top cutter motor specifications Feed motor specifi cations Motor Type Electric Motor Electric Motor Rated Voltage 3x230V 3x230V Rated revolutions 2820 r p m Rated power...

Page 39: ...iated uncertainty K 4dB 2 The measured values refer to emission levels not necessarily to noise levels in the workplace Although there is a relation between emission levels and exposure levels it is n...

Page 40: ...ations Number of knife sockets 2 or 4 Top cutter diameter 72 mm Top cutter width 410 mm Side cutter diameter 92 mm Side cutter width 40 mm Cutter adjustment mm Cutter rotations 5840 r p m Knives Speci...

Page 41: ...ecyfikacje EGdoc121819 5 8 5 See table 5 11 A relation between the pattern knife protrusion and the thickness is shown below Pattern knife thickness Pattern knife max protrusion 1 1 According to EN 84...

Page 42: ...herewith declare that Designation of the machine Planner Moulder Type MP160 No of manufacturer Is in conformity with the following EC directives EC Electromagnetic Compatibility Directive 2014 30 EU...

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Wood-mizer MP160, User Manual

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