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Wood-mizer MP160 E3S User Manual Download Page 3

Wood-Mizer

®

Safety, Setup, Operation 

and Maintenance

MP160 E3S

rev. A1.01

MP160 E3S-V

rev. A1.01

Safety is our #1 concern!

 Read and understand

all safety information and instructions before oper-
ating, setting up or maintaining this machine.

Form #2402

!

Original Instructions

Please keep for future reference

Summary of Contents for MP160 E3S

Page 1: ......

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Page 3: ...MP160 E3S rev A1 01 MP160 E3S V rev A1 01 Safety is our 1 concern Read and understand all safety information and instructions before oper ating setting up or maintaining this machine Form 2402 Origin...

Page 4: ...ECTION 3 SETUP OPERATION 3 1 3 1 Planer thicknesser setup 3 1 3 2 MP160 planer thicknesser operation 3 3 SECTION 4 MAINTENANCE 4 1 4 1 Wear life 4 1 4 2 Sawdust Removal 4 1 4 3 Miscellaneous Maintenan...

Page 5: ...se only original parts and note that anything electrical must be assembled by a qualified electrician APPLICATIONS The planer thicknesser can be used for planing thicknessing and planing wood chipboar...

Page 6: ...itch A 100 mm 4 dia hose is connected to the cutter TABLE SURFACE Table is made with a highest quality cast The table surface is specially processed for the highest precision and the best anti frictio...

Page 7: ...ion switch CAUTION The illumination at the operator s position should be at least 300lx The light source can not cause stroboscopic effect Ensure that there is no risk of glare SPACE REQUIREMENTS The...

Page 8: ...oil for grindstone FOLLOWING SPACER RINGS ARE SUPPLIED 3 x 40 mm height per cutter 2 x 20 mm height per cutter 2 x 10 mm height per cutter 1 x 5 mm height per cutter 1 x 2 mm height per cutter 1 x 1...

Page 9: ...ion system to conform with national rules It is necessary to set the fan so that will be easy to reach the switch IMPORTANT Remove the chips from the planer thicknesser when the work is finished CHIP...

Page 10: ...components FIG 1 1 MP160 Cutter with Safety Cover Electric box with control panel Chip Duct Bottom Table Height Adjustment Crank Table Height Scale Emergency Switch Lockable Castors optional Fence Top...

Page 11: ...ormation NOTE gives helpful information Warning stripes are placed on areas where a single decal would be insufficient To avoid serious injury keep out of the path of any equipment marked with warning...

Page 12: ...lity to comply with all applicable federal state and local laws rules and regulations regarding the ownership and operation of your Wood Mizer planer thicknesser All Wood Mizer planer thicknesser owne...

Page 13: ...that the cutter can rotate freely and that there are no tools in or on the planer thicknesser before it is started Failure to do so may result in serious injury WARNING Always shut off the motor to s...

Page 14: ...always in proper working condition Planer thicknesser operation CAUTION The workplace always should be good illuminated The illumination at the operator s position should be at least 300lx Never use t...

Page 15: ...perator This applies to both the in and outfeed sides although the risk is higher on the infeed side DANGER Planing moulding is possible only in direction shown below Arrow A indicates planning direct...

Page 16: ...watches or other jewelry while working around an open electrical circuit IMPORTANT Planer thicknesser is equipped with emergency switch It is used to immediately stop the motor in case of emergency E...

Page 17: ...description TABELA 2 0 Label View Label Number Description 096317 CAUTION Carefully read operator s manual before handling the machine Observe instructions and safety rules when operating 099220 Clos...

Page 18: ...g is possible with the switch in 0 position only 096319 Always disconnect the power cord before opening the electric box S12004G Always wear safety goggles when operating the planer thicknesser S12005...

Page 19: ...ls Description 2 2 9 EGdoc072921 Safety 501465 Always wear safety boots when operating the planer thicknesser 089296 Revolutions direction 087649 502481 Warning stripes P85070 CE safety certification...

Page 20: ...only The planer thicknesser can not be operated when it is raining snowing and in case of rain or snow the sawmill must be stored under roof or indoors The planer thicknesser can be operated in tempe...

Page 21: ...To do it look at the motor fan when planer thicknesser is turning on or off Do not check the cutter rotation direction by touching the cutter with any tool Failure to do so will result in serious inju...

Page 22: ...ncy stop switch is pressed it must be released before restarting the planer thicknesser turn right Over the emergency stop switch there is an indicator light B which indicates that the power is on Whe...

Page 23: ...g screws see safety instructions WARNING Beware of the planer knives It is extremely easy to cut yourself on these even with the slightest touch DANGER Planing moulding is possible only in direction s...

Page 24: ...ctive guard E so it covers the workpiece from the upper side for the workpiece hight up to 75mm When angle planning or the workpiece is higher than 75mm the protective guard shold be completely lowere...

Page 25: ...ness can be read on the scale K Thicknessing depth can be adjust from 0 3 mm to 4 mm The maximum depth can be set for the material width not bigger than 160mm Always measure material and adjust the he...

Page 26: ...ld be adjusted so it is 0 02 0 05mm above the highest position of the knives See figure 3 5 DISASSEMBLING ASSEMBLING AND GRINDING PLANING KNIVES DANGER Before changing the knives or performing any ser...

Page 27: ...above the knife first on the left side of the cutter and next on the right side Adjust the knife up or down until the knife touches the block It can be adjusted also with magnetic adjusting tool See...

Page 28: ...unt feed motor on the last feed roller Be sure the torque is constant Use the lock screw to secure the motor on the roller SETTING THE FEED SPEED To set the feed speed use the knob located on the feed...

Page 29: ...This chart lists estimated life expectancy of common replacement parts if proper maintenance and operation procedures are followed Due to many variables which exist during machine operation actual par...

Page 30: ...ectrical connectors are in good condition 4 4 Drive Belt Tension Adjustment 4 4 1 Top cutter drive belt tension adjustment Check top cutter drive belt tension after first 20 hours of operation and eve...

Page 31: ...pulleys After pulleys alignment recheck the belt tension 4 4 2 Roller drive chain tension adjustment 1 Unbolt and remove roller drive chain cover A 2 Loosen tensioner bolt B Move the tensioner up dow...

Page 32: ...term storage MAINTENANCE doc072921 4 4 4 Spray a thin layer of anti rust coating such as P D R P onto the places not protected against rusting Store the machine in a well ventilated room Cover the pl...

Page 33: ...ollers The motors should start Press the E STOP button no 1 located on the control box All motors should be stopped Pressing the I buttons should not start the motor until the E STOP button is release...

Page 34: ...l dimensions Specyfikacje EGdoc072921 5 1 5 SECTION 5 PLANER THICKNESSER SPECIFICATIONS 5 1 Overall dimensions See figure 5 1 The overall dimensions of the MP160 Planer thicknesser are shown below all...

Page 35: ...below Planer thicknesser type MP160 Weight 286 kg Weight with transport box 356 kg Height 1265 mm Width 964 mm Length 1401 mm TABLE 5 1 Volts MP160EA6S 1 ph 230V CE MP160EA3U 1 ph 230V UL MP160EB6S 3...

Page 36: ...Reducer Part No 533637 TABLE 5 3 MP160EA6S Top cutter motor specifications Feed motor specifi cations Motor Type Electric Motor Electric Motor Rated Voltage 1x230V 1x230V Rated revolutions 2860 r p m...

Page 37: ...VT Part No 533643 TABLE 5 4 MP160EC3U Top cutter motor specifications Feed motor speci fications Current FL Current LL SCCR Motor Type Electric Motor Electric Motor 6 4 5 8 5kA Rated Voltage 3x400 460...

Page 38: ...5 5 MP160EB3U V Top cutter motor specifications Feed motor specifi cations Current FL Current LL SCCR Motor Type Electric Motor Electric Motor 13 1 9 5kA Rated Voltage 3x230V 3x230V Rated revolutions...

Page 39: ...for associated uncertainty K 4dB 2 The measured values refer to emission levels not necessarily to noise levels in the workplace Although there is a relation between emission levels and exposure leve...

Page 40: ...ecifications Number of knife sockets 2 or 4 Top cutter diameter 72 mm Top cutter width 410 mm Side cutter diameter 92 mm Side cutter width 40 mm Cutter adjustment mm Cutter rotations 5840 r p m Knives...

Page 41: ...r 5 5 8 EGdoc072921 Specyfikacje See table 5 11 A relation between the pattern knife protrusion and the thickness is shown below Pattern knife thickness Pattern knife max protrusion 1 1 According to E...

Page 42: ...undersigned herewith declare that Designation of the machine Planer Thicknesser Type MP160 Serial number Is in conformity with the following EC directives EC Electromagnetic Compatibility Directive 2...

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