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Specifications

Overall Dimensions

5

5-1

HRdoc062321

Specifications

SECTION 5   SPECIFICATIONS

5.1

Overall Dimensions

See Figure 5-1. 

The major dimensions of the resaw are shown below (all dimensions are

in millimeters). 

See Table 5-1.   

The overall dimensions of the machine are listed in the table below.

FIG. 5-1

HR115

HR115 Wide

Weight

832 kg

Weight of infeed and 

outfeed table kit

134 kg

Height

2348 mm

2357 mm

Width

2111 mm

2114 mm

Length

2584 mm

2584 mm

TABLE 5-1

HR0038B

Summary of Contents for HR115

Page 1: ......

Page 2: ......

Page 3: ...tion Maintenance Manual HR115 HR115 EC HR115 W rev A3 03 Safety is our 1 concern Read and understand all safety information and instructions before oper ating setting up or maintaining this machine Fo...

Page 4: ...Keep Safety Labels In Good Condition SECTION 2 OPERATION 2 1 2 1 Control Overview 2 1 2 2 Resaw Setup 2 3 2 3 Replacing The Blade 2 5 2 4 Tensioning The Blade 2 6 2 5 Tracking The Blade 2 7 2 6 Tilt A...

Page 5: ...ing The Blade Guides 4 6 4 6 Blade Deflection 4 6 4 7 Blade Guide Vertical Tilt Adjustment 4 7 4 8 Blade Guide Spacing 4 8 4 9 Horizontal Tilt Adjustment 4 10 4 10 Motor Drive Belt Adjustment 4 11 4 1...

Page 6: ...d Nagorna 114 St at 48 63 2626000 Ask to speak with a Customer Service Representative Please have your vehicle identification number and your customer number ready when you call The Service Representa...

Page 7: ...ease have your machine identification number and your customer number ready when you call The Service Representative can help you with questions about the operation and maintenance of your machine He...

Page 8: ...ezialarbeiten GmbH Eichistra e 4 6353 Weggis Tel 41 0 41 3900312 GSM 41 0 79 9643594 info mobilsaegen ch RUSSIA Dariusz Miko ajewski OOO WOOD MIZER INDUSTRIES 141031 Moscow Reg Mytishenski raj pos Ves...

Page 9: ...ciler Sitesi 191 sk No 41 ADANA Tel 90 322 346 15 86 Fax 90 322 345 17 07 GSM 90 533 363 18 44 e mail info erkaahsap com tr FINLAND Howard Blackbourn Oy Falkberg Jordbruk Ab Falkintie 220 25610 Ylonky...

Page 10: ...1 55312 1833 Fax 31 55312 2042 e mail Info dragtbosbouw nl Subagent ROMANIA M Echert S C Echert Comprod s r l Str Schitului Nr 6 Apt 7 etajul 1 725 70 Vatra Dornei Romania Tel Fax 40 230 374 235 Tel 4...

Page 11: ...esult in death or serious injury WARNING suggests a potentially hazardous situation which if not avoided could result in death or serious injury CAUTION refers to potentially hazardous situations whic...

Page 12: ...tice of all safety warnings throughout this manual and those posted on the machine Keep this manual with this machine at all times regardless of ownership Also read any additional manufacturer s manua...

Page 13: ...r persons away from area when coiling carrying or changing a blade Failure to do so may result in serious injury WARNING Always wear eye ear respiration and foot protection when operating or servicing...

Page 14: ...p Persons Away DANGER Keep all persons out of the path of moving equipment and lumber when operating the resaw Failure to do so will result in serious injury DANGER Always be sure all persons are out...

Page 15: ...e motor to cool sufficiently before beginning any service function DANGER Always keep hands away from moving bandsaw blade Failure to do so will result in serious injury DANGER Always be aware of and...

Page 16: ...WARNING Disconnect and lock out power supply before servicing the resaw Failure to do so may result in serious injury WARNING Never assume or take the word of another person that the power is off che...

Page 17: ...MPORTANT Always be sure that all safety decals are clean and readable Replace all damaged safety decals to prevent personal injury or damage to the equipment Contact your local distributor or call you...

Page 18: ...covers before starting the machine 099219 Blade tension Turning the bolt clockwise will increase the blade tension and turning the bolt counterclockwise will decrease the tension 099221 CAUTION Keep a...

Page 19: ...1 1 9 1 099540 CAUTION Gear danger keep a safe distance away 096316 Do not open or close the electric box when the switch is not in the 0 position 096319 Disconnect power supply before opening the box...

Page 20: ...1 Blade movement direction S12004G CAUTION Always wear safety goggles when operating the machine S12005G CAUTION Always wear protective ear muffs when operating the machine 501465 CAUTION Always wear...

Page 21: ...11 1 P11789 Aligning the blade on the wheels 510643 Setting the blade tension indicator P85070 CE safety certification 099401 Russian safety certification S20097 Motor rotation direction TABLE 1 1 70...

Page 22: ...Safety Keep Safety Labels In Good Condition 1 1 12 HRdoc062321 Safety P85066 Blade tracking adjustment TABLE 1 1 P85066 3 4 mm...

Page 23: ...on Then place the START STOP switch in the START position press on START and release the switch To stop the blade motor place the START STOP switch in the STOP position and then release the switch 3 F...

Page 24: ...positions 0 position all electrical circuits are off position all electrical circuits are on position releases the motor disk brake the blade and the track feed motors are off 6 Saw Head Up Down To r...

Page 25: ...concrete foundation or pads rated to support 31 T m2 at each machine foot position and 16mm anchored bolts are recommended Under roof the machine should always be operated with the sawdust collection...

Page 26: ...dy fan guard If the rotation direction is incorrect invert the phases in the phase inverter located in the power socket electric box Setting the phases in the phase inverter correctly will ensure corr...

Page 27: ...us injury Adjust the blade guide arm all the way open Open the blade housing cover Turn the blade tension handle to release the blade tension until the wheel is pulled in and the blade is lying loose...

Page 28: ...ion gauge indicates the recommended tension Check the blade tension occasionally when adjusting the cant control or while cutting As the blade and belts heat up and stretch the blade tension will chan...

Page 29: ...WARNING Do not spin the blade wheels by hand Spinning the blade wheels by hand may result in serious injury 3 Turn off the engine and check the position of the blade on the blade wheels See Figure 2...

Page 30: ...e blade is the correct distance from the front edge of the wheel 4 Adjust the blade tension if necessary to compensate for any changes that may have occurred while adjusting the cant control 5 Close t...

Page 31: ...e saw head may be tilted to produce siding Loosen the locking bolt Turn the tilt adjustment screw clockwise to tilt the saw head upward or counterclockwise to tilt the saw head downward NOTE The saw h...

Page 32: ...blade tension See Figure 2 7 Use the up and down buttons shown below to raise or lower the cutting head CAUTION DO NOT try to force the carriage above the 27 68 cm mark or below the 1 2 54 cm mark Dam...

Page 33: ...8 Blade Guide Roller Brackets The machine is equipped with two kinds of blade guide roller brackets constant inversion three possible positions depends on log width See Figure 2 8 FIG 2 8 Hr0074 Cons...

Page 34: ...Before starting the saw head check that the main power switch servicing the resaw is on See Figure 2 9 Start the blade motor To do this turn the key switch to the position and then push the Blade Star...

Page 35: ...p buttons The emergency stop will also stop the blade motor NOTE The feed track cannot be started if the blade motor is not started See Figure 2 11 The speed at which the feed track moves is adjustabl...

Page 36: ...material Hardness of material to be cut Some woods that are seasoned or naturally very hard will require slower feed rates Sharpness of blades Dull or improperly sharpened blades will require slower f...

Page 37: ...ine on the blade height indicator shows how many centimeters the bottom of the blade is above the bed of the mill If you know the height of your blade at each cut you can determine the thickness of lu...

Page 38: ...for most custom applications Always check with your customer before you saw to determine what actual finished thickness is required To use the quarter scale look at the blade height indicator Example...

Page 39: ...ng detergent in the water bottle will help clean the blade when cutting wood with a high sap content Before you start cutting check the water level in the bottle WARNING Use ONLY water with the water...

Page 40: ...and wheel spokes before spinning Failure to do so may result in serious injury 5 Check alignment of the blade on the blade wheels and blade guides Adjust as necessary 6 Raise or lower the saw head to...

Page 41: ...necessary Repeat with the test material until the desired finished dimension is obtained 13 Restart the blade and feed track 14 Place material on the infeed table Return unfinished material to be re...

Page 42: ...lists estimated life expectancy of common replacement parts if proper maintenance and operation procedures are followed Due to the many variables which exist during machine operation actual part life...

Page 43: ...Pressure Grease as needed See Figure 3 1 3 5 Blade Wheel Belts 1 Rotate the blade wheel belts and check them for wear Rotating the belts every 50 hours will give you longer belt life Replace belts as...

Page 44: ...ting in the nut housing Lubrication may be required sooner if environmental conditions require it If the lubricant appears to have dispersed or is dry or crusted reduce the maintaince interval The up...

Page 45: ...ure 3 5 Unbolt the up down top guard Loosen the motor mounting bolts Use the adjustment bolt shown below to adjust the belt tension Tighten the motor mounting bolts Replace the top guard 4 Every 200 h...

Page 46: ...inspections and regulation of air gap a When the brake disk reaches maximum wear replace it with a new one While replacing the brake disk take care that the friction surface of the disk armature and...

Page 47: ...r the first 20 hours and every 50 hours thereafter To make the adjustment perform the following steps 1 Loosen the engine mounting bolts and the jam nuts 2 Using the adjustment bolts shown in the figu...

Page 48: ...nspection 1 E STOP button and its circuit inspection Press and hold the red safety button Turn on the blade motor Press the E STOP button located on the left side of the control box The blade motor sh...

Page 49: ...e of the control box The blade motor should be stopped With E STOP button pressed try to move the saw head up and down using the switch and the Setworks buttons and forward backward using the power fe...

Page 50: ...the frame is level 4 3 Blade Installation and Alignment Install a blade and apply the appropriate tension as shown in Section 3 3 1 Close the blade housing cover and make sure all persons are clear of...

Page 51: ...he vertical alignment of each blade wheel Attach the tool to the blade near the inner blade guide mount Be sure the tool does not rest on a tooth or burr and is lying flat against the bottom of the bl...

Page 52: ...1 16 1 5 mm 6 Remove the tool from the blade and reattach it near the outer blade guide assembly 7 Measure from the tool to the bed rail at both ends of the tool If the measurements at the front and...

Page 53: ...from the bed rail within 1 16 1 5 mm 9 Check the position of the blade on the idle side blade wheel See Figure 4 5 The horizontal tilt of the blade wheel should be adjusted so that the gullet of an 1...

Page 54: ...ition of the blade on the drive side blade wheel The blade should be positioned on the wheel as described for the idle side blade wheel Adjust the drive side blade wheel if necessary See Figure 4 7 Us...

Page 55: ...outer assembly and is adjustable for various widths of materials to be processed Blade guide alignment includes four steps Blade Deflection Blade Guide Vertical Tilt Blade Guide Flange Spacing Blade...

Page 56: ...ble blade guide arm 1 2 15 mm from full open 2 Clamp the alignment tool on the blade Position the tool close to a blade guide roller Be sure the tool does not rest on a tooth or burr and is lying flat...

Page 57: ...the bed rails to ensure the correct 1 4 6 5 mm blade guide deflection Adjust if necessary 4 8 Blade Guide Spacing HINT When adjusting blade guide spacing loosen the top set screw and one side set scre...

Page 58: ...ame way so the blade guide flange is approximately 1 16 1 8 1 5 3 0 mm from the back of the blade NOTE After adjusting the spacing of the rollers start the blade motor for a moment Then stop the blade...

Page 59: ...e blade and the ruler at the end closest to the inner blade guide B 4 Measure between the back edge of the blade and the other end of the ruler A 5 The roller should be parallel to the blade A B or ti...

Page 60: ...a 8 lbs 3 6 kG deflection force in the case of E11 motor or 7 16 11 mm deflection with a 16 lbs 7 2 kG deflection force in the case of E15 motor Tighten the four motor mounting bolts 4 11 Hold Down R...

Page 61: ...adjust feed belt tension 2 Loosen adjustment nuts Turn adjustment bolts using special wrench supplied to adjust feed belt tension See Figure 4 15 Use the adjustment bolts to adjust the feed belt tensi...

Page 62: ...major dimensions of the resaw are shown below all dimensions are in millimeters See Table 5 1 The overall dimensions of the machine are listed in the table below FIG 5 1 HR115 HR115 Wide Weight 832 k...

Page 63: ...Specifications Overall Dimensions Specifications HRdoc062321 5 2 5 See Figure 5 2 The figure shows the locations of resaw legs FIG 5 2 HR0039B...

Page 64: ...Specifications Overall Dimensions 5 5 3 HRdoc062321 Specifications See Figure 5 3 See the figure below for locations of the HR115 Wide legs FIG 5 3...

Page 65: ...nimum Cutting Height 8 mm Maximum Cutting Height 200 mm Saw Head Tilt 0 8 o TABLE 5 2 Engine Motor Size Recommended Blade For Sawing 1 1 HR115 resaw is working with a blade with a length of 4 01 m Sof...

Page 66: ...50 Hz TABLE 5 5 Noise level HR115 LEX8 91 dB A cant loading LEX8 89 dB A cant receiving TABLE 5 6 1 The noise level measurement was taken in accordance with PN EN ISO 3746 Standard The noise exposure...

Page 67: ...mean square value of weighted acceleration to which the whole operator s body is subjected does not exceed 0 5 m s2 Airflow 1200 m3 h 3937ft3 h Inlet diameter 100 mm 5 9 Motor power 1 5 kW Number of s...

Page 68: ...by us this declaration is no longer valid We the undersigned herewith declare that Designation of the machine Horizontal Resaw Type HR115 Models HR115EH11S 1 Serial Number Is in conformity with the f...

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