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Wood-mizer BMT100, Safety, Operation, Maintenance & Parts Manual

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Wood-mizer BMT100 Safety, Operation, Maintenance & Parts Manual Download Page 5

Setup

Setup

doc102519

2-1

2

SECTION 2   SETUP

Mount the toothsetter to the stand. Use the mounting holes found in the base plate of the
setting fixture. Use the provided bolts (inserting the bolts down through the top of the
mounting plate), wing nuts and washers. Setup the toothsetter so that there is at least 32"
(81.0 cm) to the rear and to either side of the tool. This allows enough room for the blade
supports. 

See Figure 2-1. 

The main components of the toothsetter are shown below. These parts

will be discussed in the following instructions.

FIG. 2-1

SM0038PL_B

Blade Support Tubes (3)

Dial

Indicator

Right Index Pawl

Blade Rest
Screws (2)

Left Index Pawl

Gauge
Foot

Setting Point

Clamp

Adjustment
Nut

Clamping

Handle

Left Index Pawl

Blade Support Tubes (3)

Dial Indicator

Right Index Pawl

Blade Rest 

Screws (2)

Clamping 

Handle

Clamp

Adjustment

Nut

Setting Point

Gauge

Foot

Summary of Contents for BMT100

Page 1: ...afety Operation Limitations Maintenance Parts Manual BMT100 rev D 01 Safety is our 1 concern Read and understand all safety information and instructions before oper ating setting up or maintaining this machine Form 219_en ...

Page 2: ...n 2 2 2 2 Dial Indicator Setup 2 3 SECTION 3 OPERATION MAINTENANCE 3 1 3 1 Blade Installation 3 1 3 2 Toothsetter Adjustments 3 3 3 3 Setting Point Adjustment 3 6 3 4 Toothsetter Operation 3 8 3 5 Toothsetter Maintenance 3 8 SECTION 4 REPLACEMENT PARTS 4 1 4 1 How To Use The Parts List 4 1 4 2 Sample Assembly 4 1 4 3 Toothsetter Complete 4 2 4 4 Toothsetter Parts List 4 3 4 5 Toothsetter Stand Ass...

Page 3: ...traight teeth rakers clear the cut of sawdust See Figure 1 2 As the blade is sharpened the tip of the tooth recedes and the set becomes smaller Correct setting is one of the most important factors in the cutting ability of a blade Check used blades regularly to see if they need resetting The Toothsetter Gauge LTTSG provided in the Blade Maintenance Package allows you to accurately and evenly set t...

Page 4: ...lade from the Sharpener Invert it so that the inside of the blade is facing out Drag a stick of hardwood across the blade in the opposite direction that the teeth cut Use the weld in the blade as a reference point for starting and stop ping Cutting with the blade also removes burrs If the blade you are about to set has been used after sharpening you will not need to deburr it Clean the blade befor...

Page 5: ...and to either side of the tool This allows enough room for the blade supports See Figure 2 1 The main components of the toothsetter are shown below These parts will be discussed in the following instructions FIG 2 1 SM0038PL_B Blade Support Tubes 3 Dial Indicator Right Index Pawl Blade Rest Screws 2 Left Index Pawl Gauge Foot Setting Point Clamp Adjustment Nut Clamping Handle Left Index Pawl Blade...

Page 6: ...e onto the end of each blade support arm Bolt from the hexed side of the guide assembly Tighten the top bolts with the self locking nuts Tighten the bottom bolts with the wing nuts The guides should be about 1 2 5 cm from the ends of the right and rear tubes and about 2 5 6 0 cm from the end of the left tube Final adjustments will be made later FIG 2 2 Blade support arm Guide assembly SM0039PL Gui...

Page 7: ...ing plates The pin should be touching the center of the gauge foot The dial indicator should read 0 If the dial indicator does not show 0 loosen the dial lock on the upper right side of the dial indicator Rotate the dial indicator to 0 and retighten the dial lock Now remove the gauge pin from the toothsetter clamp The dial indicator should now read between 001 and 005 FIG 2 3 SM0123PL_B Use wrench...

Page 8: ... the indicator assembly back until the gauge foot does not touch the gauge pin 5 Move the indicator assembly forward so the gauge foot touches the gauge pin and the gauge needle moves 001 005 Retighten the mounting block screw Make sure the mounting block remains flat against the toothsetter base plate 6 Rotate the dial face until the gauge reads zero 7 Unclamp the gauge pin The indicator should n...

Page 9: ...ommended set specifications for your sawing application 3 1 Blade Installation 1 Clean the blade and deburr before putting it in the toothsetter Otherwise sap buildup on the blade or tooth will give false set readings Metal burrs created by sharpen ing also will cause false readings 2 Mount the blade in the toothsetter Place blade between the clamping plates and on the three guide assemblies NOTE ...

Page 10: ...eration Maintenance See Figure 3 1 Loosen the clamp adjustment nut Turn the clamp nut and set the dis tance between the clamp plates After the clamp is adjusted properly tighten the clamp adjustment nut FIG 3 1 SM0040PL_B Clamp Adjustment Nut Clamp Adjustment Nut ...

Page 11: ...Operation Maintenance Toothsetter Adjustments Operation Maintenance TSdoc051122 3 3 3 3 2 Toothsetter Adjustments ...

Page 12: ...ve burrs from the gullet area Keeping the gullet out of the clamp assembly helps to assure accurate readings 2 Make final adjustments to blade support arms and guide assemblies Adjust to assure the blade travels smoothly Blade should rest on rear guide but should not touch the bottom of either side guide assembly 3 Adjust the setting contact point Position the blade so the gauge foot is in between...

Page 13: ...he weld as a reference point for starting and stopping Start with the first tooth to the right See NOTE of the weld that has been set back toward the dial indicator NOTE The toothsetter sets and measures the teeth which are set away from the opera tor and towards the dial indicator To measure teeth set in the opposite direction invert the blade and insert it in the toothsetter ...

Page 14: ...wl tight against the tooth Retighten the screw 3 3 Setting Point Adjustment If you are setting a blade with a 10 30 or 13 29 profile install an appropriate washer spacer to the moving blade clamp assembly before beginning the setting operation see the figures below It is not necessary to use a washer spacer when blades with 9 29 profiles are set Each toothsetter is equipped with two washer spacers...

Page 15: ...Operation Maintenance Setting Point Adjustment Operation Maintenance TSdoc051122 3 7 3 machine FIG 3 4 S M0308PL_B ...

Page 16: ...rther on the blade This brings the setting contact point against the tooth The amount you will need to bend the tooth forward to get the desired set will vary Recheck set and adjust as needed NOTE If the clamp locks before you have added enough set adjust the setting contact point in DO NOT adjust the clamp nut To decrease set bend the tooth back with the slot in the correction tool provided Reche...

Page 17: ...55 The diamond indicates that S04444 4 is not available except in subassembly A03333 Subassembly K05555 includes parts M06666 and F07777 77 The diamond indicates M06666 is not available except in subassembly K05555 To Order Parts From Europe call our European Headquarters and Manufacturing Facility in Kolo Poland at 48 63 2626047 From other international locations contact the Timbery distributor i...

Page 18: ...tter Complete REF DESCRIPTION Indicates Parts Available In Assemblies Only PART NUMBER QTY Toothsetter Complete BMT100 BT100 Toothsetter Complete 087557 1 1 Toothsetter Assembly Boxed w o Stand Arms 087765 1 2 Arm Assembly Blade Support 087766 1 3 Stand Assembly Toothsetter 087767 1 1 3 2 ...

Page 19: ...de WO Post Blade Support S10612 3 4 Guide W Post Blade Support S10611 3 5 Bolt 1 4 20 X 1 1 2 Hex Head Grade 2 F05005 5 6 6 Nut 1 4 20 Self Locking F05010 9 3 7 Nut 1 4 20 Wing F05010 13 3 TOOTHSETTER ASSEMBLY BOXED 087765 1 TOOTHSETTER ASSEMBLY 087502 1 8 Bracket moving clamp 096863 1 1 9 Bracket Blade Support Tube 092914 1 1 SM0115P2e 22 18 24 2 62 63 64 42 43 44 45 46 47 49 50 51 52 53 54 55 60...

Page 20: ...ndex 087510 1 2 31 Pin 5 x 26 Roll Zinc F81044 2 2 32 Block Moving Blade Clamp Upper Zinc plated 092912 1 1 33 Washer Zinc plated Spacer 10 30 Profile Washer Zinc plated Spacer 13 29 Profile 094312 094313 1 1 34 Bolt M8x35 8 8 Hex Head Full Thread Zinc F81002 13 2 35 Washer 8 4 Flat Zinc F81054 1 2 36 Screw M6x20 10 9 Fe Zn5 DIN 7991 F81001 17 2 37 Screw M6 x 16 8 8 Hex Socket Head Cap Zinc F81001...

Page 21: ...87515 1 1 58 Block Upper Toothsetter Gauge Mount 087516 1 1 59 Gauge Dial Indicator 087843 1 60 Fitting M6 Grease 086280 1 61 Washer Z 6 1 Spli Lock Zinc F81053 3 1 62 Screw M6 x 16 8 8 Hex Socket Head Cap Zinc F81001 21 4 63 Nut M6 Wing Zinc F81032 3 2 64 Nut M6 8 B Hex Nylon Zinc Lock F81031 2 2 65 Pin 5x26 Roll Zinc F81044 2 2 66 Wrench 5mm Hex 092915 1 67 Wrench 4mm Hex Zinc plated 093368 1 To...

Page 22: ... FOOT DOUBLE 536732 1 3 FOOT SINGLE 536733 1 4 BOLT M8X60 DIN603 PN82406 ISO8677 CARRIAGE F81002 120 1 5 WASHER 8 4 FLAT ZINC F81054 1 9 6 NUT M8 8 B HEX NYLON ZINC LOCK F81032 2 1 7 PLATE WELDMENT TOOTHSETTER STAND 087534 1 1 8 BOLT M8X25 8 8 B HEX HEAD FULL THREAD ZINC F81002 5 4 9 NUT M8 8 B HEX ZINC F81032 1 4 10 WASHER 10 5 FLAT ZINC F81055 1 2 11 WASHER 10 2 SPLIT LOCK ZINC F81055 2 4 12 SCR...

Page 23: ...sign and type as brought into circulation by us In case of alteration of the machine not agreed by us this declaration is no longer valid We the undersigned herewith declare that Designation of the machine Automatic Setter TYPE BMT100 No of manufacturer Is in conformity with the following EC directives EC Machinery Directive 2006 42 EC And is in conformity with the following Harmonized Standards P...

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