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10

Commercial Series Cyclone Owners Manual

April 2012

Transport & Installation

General information

Cyclone Separators MTC 500,1000, MTC 2000 and MTC 4000 assembled and ready for installation when sup

-

plied. To facilitate transport, Cyclone Separator model MTC 8000 can be supplied in two pieces.

Transport and Handling

Handling operations must be carried out with adequate vehicles that have a capacity equal to or exceeding the 

weight indicated on the identification plate. 

Installation and testing

Testing may be carried out only once the Cyclone Separator has been installed completely, that is, positioned 

and levelled out, and connected to the electrical panel, heat generator and chimney vent.

Cyclone Separator installation must be 

completed by qualified personnel.

Summary of Contents for COMMERCIAL Series

Page 1: ...Northwest Manufacturing Inc 600 Polk Ave SW Red Lake Falls MN 56750 www woodmaster com 800 932 3629 Manual PN 7994 405 Retain this manual Cyclone Separator WOODMASTER COMMERCIAL SERIES Rev 2 1 ...

Page 2: ...s 7 9 Transport Installation 10 Operation 11 Cleaning 12 Maintenance 13 Notes 14 Warranty 15 18 Notes 19 IMPORTANT THIS MANUAL CONTAINS ALL THE NECESSARY INFORMA TION FOR THE CORRECT AND SAFE OPERATION OF THE CY CLONE SEPARATOR IT MUST BE CAREFULLY READ BEFORE INSTALLATION AND ALL MAINTENANCE AND REPAIR OPERATIONS ...

Page 3: ...idered a courtesy only Our customer service is always available for providing information on updates of WoodMaster Cyclone Separators upon request Aim of the document This Instruction Manual has been written to provide the user and the installer with a general knowledge of the Cyclone Separator and the assembly use and maintenance instructions that are necessary for operating the Cyclone Separator...

Page 4: ... in case of damages to people or objects due to a improper Cyclone Separator use b use of the Cyclone Separator by untrained personnel c serious lack of maintenance d unauthorised modifications and interventions e use of non original spare parts or not compatible with that model f total or partial failure to comply with the instructions g extraordinary events h use of the Cyclone Separator for pur...

Page 5: ...the system clean and free from combustible materials Keep animals away from the system The operation may not be continued or restarted in the event of visible damages for example thermal distortion traces of smoke or fire mechanical damages etc Any damages must be repaired In the event of any doubts please contact your authorized WoodMaster Dealer Only touch the handles during the operation Temper...

Page 6: ...vention threshold no higher than 30 mA NOISE HAZARD Risk of NOISE due to uncleanly conditions of the fan vanes FINGER INJURY HAZARD During control and maintenance operations on chain transmission components located in correspon dence of the gear motor SUSPENDED LOAD HAZARD During transport and handling operations ASPHYXIATION HAZARD Risk of ASPHYXIA in the event of insufficient suction of fumes We...

Page 7: ...f the walls travel at the same speed the angular speed of the particles is inversely proportional to the wall s radius The cen trifugal force increases with the angular speed square therefore the friction on the walls of a cyclone with a smaller diameter also increase The Cyclone Separator consists of a fume input cham ber in which small cylinders composed of cylindrical hoppers equipped with a sy...

Page 8: ... and a more or less el evated humidity content Biomass products may include those with low moisture content such as dry wood sawdust wood chips pel lets nutshells nuts etc or products that have an average humidity content including pruning branches corn etc of products with high humidity content such as grass leaves and grape seeds etc During combustion each of these products produces fumes that c...

Page 9: ...ng fea tures Model A mm B mm C mm D mm E mm F mm G mm H x K Cyclone N Weight daN kW MTC500 1510 1260 500 140 250 150 1150 100x140 2 300 0 18 MTC1000 1600 1200 580 185 350 200 1100 112x160 4 400 1 1 MTC2000 2200 1900 780 205 500 250 1600 125x180 9 600 2 2 MTC4000 2600 2300 1000 255 750 300 2000 200x280 16 850 3 MTC8000 3300 3000 1400 405 1000 400 2500 280x400 36 1150 5 5 ...

Page 10: ...two pieces Transport and Handling Handling operations must be carried out with adequate vehicles that have a capacity equal to or exceeding the weight indicated on the identification plate Installation and testing Testing may be carried out only once the Cyclone Separator has been installed completely that is positioned and levelled out and connected to the electrical panel heat generator and chim...

Page 11: ...ration as explained on page 7 depends on many factors that are difficult to influence hu midity and weight of the combustible outside air temperature or that can be influenced by adjusting the heat generator temperature of fumes flow of fumes The efficiency of dust removal is connected to the fume flow and consequently its speed of passage through the Cyclone Separator A speed that is too low resu...

Page 12: ...aving passed through the cyclones are collected in an upper plenum on which the fan connection fitting is located The reduction in speed consequent of the passage from the return tubes of a restricted diameter to the plenum chamber may cause the depositing of residual ash on the plenum plate To clean the plate remove the fitting with the valve that connects the filter to the fan Cleaning the fan T...

Page 13: ...rotary valve to run until no ash is present SHUT OFF the power to the rotary valve and allow to cool before manually cleaning To clean open the door on the cyclone and use a wire brush or similar to clean the valve Apply a rust inhibitor to the rotary valve to prevent corrosion during the off season Cyclone Separator The Cyclone should be emptied and cleaned of ash at the end of the season shutdow...

Page 14: ...14 Commercial Series Cyclone Owners Manual April 2012 Notes ...

Page 15: ...turing Inc shall be deemed to be the Date of Original Installation WARRANTY LIMITATIONS I Damages for unsatisfactory performance caused by improper installation or any damages caused by or as a result of improper use of the System incorrect start up incorrect or careless handling improper control adjustment disregard of the operating instructions and proper maintenance or disregard of any other in...

Page 16: ...ducts that are a not sold in Canada or the United States b not installed in Canada or the United States or c not purchased from an Authorized Distributor VII Northwest Manufacturing Inc shall not be responsible for any consequential damages direct or indirect caused by the products described in this Warranty VIII The Warranty for this System is also subject to the terms of the Warranty for the Woo...

Page 17: ...Northwest Manufacturing Inc 600 Polk Ave SW Red Lake Falls MN 56750 Northwest Manufacturing Inc 600 Polk Ave SW Red Lake Falls MN 56750 PLACE POSTAGE HERE ...

Page 18: ...Serial Number Model Name How did you learn about our product Radio Newspaper Internet TV Print Other Would you like information on other products from Northwest Manufacturing Inc Yes No Thank you for purchasing a WoodMaster Commercial Series Boiler I have read the owners manual and understand the proper usage of my Boiler Customer s Signature Printed Name Contractor s Signature Printed Name Fold F...

Page 19: ...19 Commercial Series Cyclone Owners Manual April 2012 Notes ...

Page 20: ...Commercial Series Cyclone Owners Manual Northwest Manufacturing Inc 600 Polk Ave SW Red Lake Falls MN 56750 www woodmaster com 800 932 3629 Manual PN 7994 400 ...

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