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Troubleshooting & Technical Data

MICROWAVE OVEN

6-7

PROCEDURE

LETTER

COMPONENT TEST

TEST PROCEDURES

H

I

BLOWN MONITOR FUSE TEST

1.

Disconnect power supply cord and remove outer cabinet case.

2.

Open door and block it open.

3.

Discharge high-voltage capacitor.

4.

If the monitor fuse is blown when the door is opened, check primary interlock relay as described earlier.  If
primary interlock relay indicates proper operation, replace the the complete Latch Hook/Switch Assembly.

5.

Reconnect all leads removed from components during testing.

6.

Reinstall the outer cabinet case, then reconnect power supply cord.

7.

Run the oven and check all functions.

TOUCH CONTROL PANEL ASSEMBLY TEST

NOTE

:

The touch control panel consists of circuits including semiconductors such as LSI, ICS, etc. Therefore,

unlike conventional microwave ovens, proper troubleshooting cannot be performed with only a voltmeter and
ohmmeter.   In this service manual, the touch control panel assembly is divided into two units, Control Unit and
Key Unit, and the Control Unit is divided into two units, LSI Unit and Power Unit.  Troubleshooting by unit
replacement is described according to the symptoms indicated.

Before Testing:

1.

Disconnect power supply cord and remove outer cabinet case.

2.

Open door and block it open.

3.

Discharge high-voltage capacitor.

4.

Disconnect the leads to the primary of the power transformer and ensure that these leads remain isolated
from other components and oven chassis by using insulation tape.

5.

Re-connect the power supply cord.

KEY UNIT

1.

Disconnect power supply cord and remove outer cabinet case.

2.

Open door and block it open.

3.

Discharge high-voltage capacitor.

4.

Check Key Unit ribbon connection before replacement.

5.

Reconnect all leads removed from components during testing.

6.

Reinstall the outer cabinet case, then reconnect power supply cord.

7.

Run the oven and check all functions.

The following symptoms indicate a defective Key Unit:
a. When touching the pads, a certain pad produces no signal at all.
b. When touching a number pad, two figures or more are displayed.
c. When touching the pads, sometimes a pad produces no signal.
If the Key unit is defective.

1.

Disconnect power supply cord and remove outer cabinet case.

2.

Open door and block it open.

3.

Discharge high-voltage capacitor.

4.

Replace the Key Unit.

5.

Reconnect all leads removed from components during testing.

6.

Reinstall the outer cabinet case, then reconnect power supply cord.

7.

Run the oven and check all functions.

CONTROL UNIT

The following symptoms may indicate a defective control unit.  Before replacing the control unit, perform the
Key Unit test (Procedure J) to determine if control unit is faulty.
a. In connection with pads.

1.

When touching the pads, a certain group of pads do not produce a signal.

2.

When touching the pads, no pads produce a signal.

b. In connection with indicators

1.

At a certain digit, all or some segments do not light up.

2.

At a certain digit, brightness is low.

3.

Only one indicator does not light.

(CONTINUED)

P

P

P

P

rr

rr

ii

ii

o

o

o

o

rr

rr

  

  

tt

tt

o

o

o

o

  

  

S

S

S

S

e

e

e

e

rr

rr

ii

ii

a

a

a

a

ll

ll

  

  

N

N

N

N

u

u

u

u

m

m

m

m

b

b

b

b

e

e

e

e

rr

rr

  

  

1

1

1

1

2

2

2

2

0

0

0

0

0

0

0

0

1

1

1

1

5

5

5

5

4

4

4

4

Summary of Contents for 1200154

Page 1: ...EC TRICAL CIRCUIT WITH HANDS OR UNINSULATED TOOLS WHILE THE POWER IS CONNECTED BEFORE SERVICING THE MICROWAVE OVEN THE CAPACITOR MUST BE DISCHARGED BY SHORTING THE CONNECTING LEAD OF THE RECTIFIER AGAINST THE CHASSIS WITH AN INSULATED SCREW DRIVER FAILURE TO FOLLOW THIS STEP COULD RESULT IN SERIOUS PERSONAL INJURY OR DEATH NOTE THE CAPACITOR REMAINS CHARGED APPROXIMATELY 60 SECONDS AFTER THE OVEN ...

Page 2: ...nto cook cycle when START pad is touched Oven seems to be operating but little or no heat is produced in oven load Food incompletely cooked or not cooked at all at end of cook cycle Oven goes into a cook cycle but extremely uneven heating is produced in oven load food Oven does not cook properly when programmed for Cooking Power 5 mode Operates properly on Cooking Power 10 HIGH mode Oven goes into...

Page 3: ...selecting more than 60 seconds cook time Allow the water to heat for 60 seconds measuring with a stop watch second hand of a watch or the digital read out countdown 3 Remove the cup from the oven and again measure the temperature making sure to stir the thermometer or thermocouple through the water until the maximum temperature is recorded 4 Subtract the cold water temperature from the hot water t...

Page 4: ...testing 6 Reinstall the outer cabinet case then reconnect power supply cord 7 Run the oven and check all functions CAVITY TEMPERATURE FUSE TEST 1 Disconnect power supply cord and remove outer cabinet case 2 Open door and block it open 3 Discharge high voltage capacitor 4 A continuity check across the cavity temperature fuse terminals should indicate a closed circuit unless the temperature of the c...

Page 5: ...and remove outer cabinet case 2 Open door and block it open 3 Discharge high voltage capacitor 4 Disconnect wire leads from the male tab terminals of Primary Interlock Relay Check the state of the relay contacts with an ohmmeter contacts should be open If contacts are closed replace entire circuit board 5 Reconnect all leads removed from components during testing 6 Reinstall the outer cabinet case...

Page 6: ...onnect the power supply cord KEY UNIT 1 Disconnect power supply cord and remove outer cabinet case 2 Open door and block it open 3 Discharge high voltage capacitor 4 Check Key Unit ribbon connection before replacement 5 Reconnect all leads removed from components during testing 6 Reinstall the outer cabinet case then reconnect power supply cord 7 Run the oven and check all functions The following ...

Page 7: ...that the door sensing switch stop switch operates properly that is the contacts are closed when the door is closed and open when the door is open If the door sensing switch stop switch is good disconnect the flat ribbon cable that connects the key unit to the control unit and make sure the door sensing switch is closed either close the door or short the door sensing switch connecter Use the Key un...

Page 8: ...Disconnect power supply cord and remove outer cabinet case 8 Open door and block it open 9 Discharge high voltage capacitor 10 Reconnect all leads removed from components during testing 11 Reinstall the outer cabinet case then reconnect power supply cord 12 Run the oven and check all functions COMPU DEFROST TEST WARNING THE OVEN SHOULD BE FULLY ASSEMBLED BEFORE PERFORMING THE FOLLOWING PRO CEDURE ...

Page 9: ...pen door and block it open c Discharge high voltage capacitor d Disconnect the leads to the primary of the power transformer and ensure that these leads remain isolat ed from other components and oven chassis by using insulation tape e After that procedure re connect the power supply cord f Follow steps on troubleshooting table below for repair g Disconnect power supply cord and remove outer cabin...

Page 10: ...ews tightened 1 The oven should be plugged in at least two minutes before sensor cooking 2 Fill approximately 200 milliliters 7 2 oz of tap water in 1000 milliliters measuring cup 3 Place the container on center of tray in the oven cavity 4 Close the door 5 Touch the Timer Clock pad once the Power Level pad twice the Start pad once and the Number pad once The oven is now in sensor cooking conditio...

Page 11: ...y 25 seconds push plunger of select switch for more than 3 seconds This condition is same as judgement by AH sensor d After approximately 3 seconds the display shows xx xx which is remaining cooking time and the dis play count down 1 If the above is not the case the control unit is probably defective 2 If the above is proper the AH sensor is probably defective 10 Disconnect power supply cord and r...

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