wiwa PUGUN 4040 Page 56 Operating Manual Download

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10.2.3 Gun body

PU -‐ Pistole

Bestell-‐Nr. Order-‐No. Référence: 0656900

PU -‐ gun

Serie Serie Série: 000

PU -‐ pistolet

Datum Date Date: 02.07.2013

4040

Hauptsitz und Produktion / Headquarter & Production

WIWA LP

WIWA Taicang Co.,Ltd.

WIWA Wilhelm Wagner GmbH & Co. KG

107 N.Main St. P.O.Box 398, Alger, OH 45812

No.87 East Suzhou Rd. Taicang City

Gewerbestraße 1-‐!!#$!!

Tel: +1-‐419-‐549-‐#& '-‐419-‐549-‐#%!

Tel: +49 6441 609-‐0 Fax: +49 6441 609-‐50

Toll Free: +1-‐866-‐661-‐2139

Tel: +86-‐512-‐5354-‐8858 Fax: +86-‐512-‐5354-‐8859

E-‐Mail: [email protected]

E-‐Mail: info@wiwa-‐china.com

Internet: www.wiwa.de

Internet: www.wiwa.com

Internet: wiwa.com

Spare parts lists

10-5

Translation of the original operating manual

•1306Rev03_550014_PUGUN4040_en•ski

Summary of Contents for PUGUN 4040

Page 1: ...Translation of the original operating manual 1306Rev03_550014_PUGUN4040_en ski PUGUN 4040 Design Hand held gun Automatic gun Serial no Operating Manual...

Page 2: ...r 1 3 35633 Lahnau Germany hereby declares that the machine type PUGUN 4040 with the serial number conforms with the regulations of the above mentioned directive Responsible for documentation WIWA Gmb...

Page 3: ...onnel 2 8 2 4 1 Operator s duties 2 8 2 4 2 Personnel qualification 2 9 2 4 3 Authorized operating personnel 2 9 2 4 4 Personal Protective Equipment PPE 2 9 2 5 Notes on warranty 2 10 2 5 1 Conversion...

Page 4: ...nd end of work 5 8 5 4 Hose package disassembly 5 9 6 Cleaning maintenance and repair 6 1 6 1 Regular inspections 6 3 6 3 Tools required 6 4 6 5 External cleaning 6 5 6 6 Cleaning the manifold 6 6 6 7...

Page 5: ...cal data 9 1 9 2 Optional upgrades 9 1 9 3 Storing the machine and additional equipment 9 1 9 4 Disposal of the spray gun and additional equipment 9 1 10 Spare parts lists 10 1 10 1 PU gun with access...

Page 6: ...se do not hesitate to contact us WIWA Wilhelm Wagner GmbH Co KG hopes that you have excellent work results using your device Copyright 2013 WIWA This User Guide remains the copyright of WIWA Wilhelm W...

Page 7: ...d understood the operating manual beforehand es pecially the chapter Safety Your safety is at stake We recommend that the device operator obtains written confirmation that this has been done 2 1 Expla...

Page 8: ...or gases Use eye protection Indicates the requirement to wear protective goggles to protect against eye injuries caused by gases fumes or dust Wear ear defenders Indicates the requirement to wear ear...

Page 9: ...oating Materials BGR 500 chap 2 25 and the guidelines for liquid jets ZH1 406 of the employer s liability insurance association must strictly be complied with 2 2 1 Operating pressure WARNING Componen...

Page 10: ...ced by the material used WARNING Isocyanates are highly reactive organic compounds which can cause health risks from vapours fumes and other small particles during their use Always observe and follow...

Page 11: ...declaration of conformity The operator is responsible for determining the zone allocation according to the Directive of EC 94 9 EC Appendix II no 2 1 2 3 when observing the measures of the responsible...

Page 12: ...ure sufficient aeration and ventilation at the workplace Always observe the processing instructions issued by the material manufacturers When cleaning your skin use only appropriate skin protection sk...

Page 13: ...Fig 2 2 Compressed air shut off valve ON I Fig 2 1 Com pressed air shut off valve OFF 0 Fig 2 2 Com pressed air shut off valve ON I Only turn off the compressed air shut off valve during long breaks i...

Page 14: ...ocked for each break even for short interruptions of work Fig 2 5 Safety lever ON I Fig 2 6 Safety lever OFF 0 2 3 4 Guard The guard secures the spray gun against accidental operation of the trigger e...

Page 15: ...Juveniles under 16 years old may not operate this spray gun 2 4 4 Personal Protective Equipment PPE Wear protective clothing Always wear the protective clothing prescribed for your work environment mi...

Page 16: ...should not be dismantled converted or bypassed Use of components which have not been manufactured or delivered by WIWA renders any warranty null and void The spray gun should only be operated within...

Page 17: ...tem 2 6 2 Leakages WARNING In case of leakages material can escape under very high pressure and cause serious bodily injuries and material damage Immediately shut down the spray gun and release the pr...

Page 18: ...can be found in chapter 9 1 Technical data page 9 1 3 1 Proper and intended use The spray gun is suitable for processing polyurea and PUR foam as well as solvent free dual component plastics polyureth...

Page 19: ...e 6 Male adapter to connect the ISO material hose 7 Compressed air shut off valve 8 Air connection nipple for compressed air 9 Gun handle 10 Male adapter to connect the Poly material hose 11 Poly ball...

Page 20: ...3 3 4 Type plate The type plate Fig 3 4 is found on the cover of the drive Please check that the details on the type plate match those contained in chapter 9 1 Technical data page 9 1 If there are any...

Page 21: ...8 Additionally observe the instructions in the operating manual of the spray ing device used Clean the spray gun every time before transportation Follow the instructions in chapter 6 Cleaning maintena...

Page 22: ...ury Check the maximum permitted operating pressure of the spray gun accessories and the material hose before assembly These must be higher or equal to the specified maximum operating pressure on the t...

Page 23: ...ged with material Only use clean and dry compressed air to achieve an optimum spray pat tern 1 Disconnect the compressed air supply on the maintenance unit of the spraying device used 2 Close the comp...

Page 24: ...the exterior of the spray gun being contaminated with over spray Fig 4 6 We recommend fitting this protective cover before each use One protective cover is supplied as standard in the case To purchas...

Page 25: ...raying device and the object to be coated must be properly earthed The spray gun is earthed by the connection via the WIWA material hoses These material hoses are conductive Observe and follow the ins...

Page 26: ...material The spray gun may malfunction as a result Please note During use the purge air must always be connected and opened Material connections may never be swapped over Always ensure that the mater...

Page 27: ...d with the recommended cleaning agent 2 Follow the work steps in chapter 5 1 2 Cleaning before spraying page 5 2 5 1 2 Cleaning before spraying CAUTION Material residues which are found in the spray g...

Page 28: ...pletely removed WARNING If the material shut off valve is opened during disassembly material may escape at high pressure This can cause severe injury Always ensure that the material shut off valves ar...

Page 29: ...n the mixing chamber Always match up the material sieve to each compo nent exactly The sieves are colour coded Fig 5 8 red Iso component Isocyanate blue Poly component Polyol The spray gun is fitted w...

Page 30: ...5 13 5 Pull the trigger Fig 5 14 Each time before starting to work first spray out the cleaning and preserving agent Set the dual component system to the re quired spray pressure and the spray tem per...

Page 31: ...y gun should be moving before operating the trigger This way you will achieve perfect soft and smooth overlapping of the spray jet and excessively thick application of material at the beginning of the...

Page 32: ...essed air shut off valve Fig 5 21 Fig 5 21 There is still material in the material hoses and the spray gun which is un der pressure Perform the pressure release on these areas as described in the oper...

Page 33: ...not in use make sure that no foreign bodies work their way into the compressed air connection pieces 5 3 1 Short work breaks 1 Release the trigger and secure it Fig 5 22 Fig 5 22 2 Close the material...

Page 34: ...the manifold Fig 5 26 Carry out the work steps 1 to 5 as described in chapter 5 1 3 Venting page 5 2 Fig 5 26 5 Release the pressure in the hose package Hold each material shut off valve over a sepa...

Page 35: ...ou should cover the screw fitting with a cloth to catch any escaping material sprays WARNING There is high material pressure on the system side to the material shut off valves on the manifold Material...

Page 36: ...termine the appropriate cleaning agent All O rings used in the spray gun are made of FKM Ensure that the clean ing agent used is suitable for this material and that the O rings will not swell up Gener...

Page 37: ...but at least every 12 months For decommissioned units the inspection can be postponed until the next commissioning The inspection results must be recorded in writing and kept until the next inspectio...

Page 38: ...ng 85 g multi purpose grease 0654512 Lubrication Combination spanner SW 13 SW15 flat head screwdriver 0657438 Manifold assembly disassembly The selection of the drill required depends on the mixing ch...

Page 39: ...degreasing and cleaning the spray gun we recommend using a part cleaner brake cleaner Please observe the information contained in the data sheet from the manufacturer 6 5 External cleaning CAUTION Nev...

Page 40: ...material sieves and sieve housings Soiled or damaged material sieves can cause malfunctions in the spraying process such as e g overpressure of a component Clean the material sieves before starting wo...

Page 41: ...7 2 Install the material sieves and sieve housings page 6 7 to the gun body 6 7 3 Selecting the material sieves The mesh width and size of the sieves to be used depend on the characteristics of the m...

Page 42: ...using a screwdriver including the spring and clamping seal with the O ring carefully out of the gun body Fig 6 9 Alternatively you can screw the screw hook tool accessory into the press piece to help...

Page 43: ...ng chamber and the press pieces back together in the reverse order When using a flat stream nozzle the nozzle can be fitted as desired in the spray gun vertically or horizontally to the holes in the m...

Page 44: ...4 0657334 Mixing chambers with flat stream nozzles A B hole mm inch hole for insert mm inch Marking Application quantity at max work ing pres sure l min lb min hole for insert mm inch Order No Nozzle...

Page 45: ...ase note Conversion work may only be performed by trained personnel Turn off the spray gun and any associated dual component system before all conversion work Depressurize the complete system Be extre...

Page 46: ...manifold through 180 and place the component assembly back onto the housing Fig 7 5 4 Press the locking pins completely back into the housing Fig 7 5 Fig 7 5 7 1 3 Material supply hoses connection at...

Page 47: ...handle must be exchanged with an adapter Fig 7 8 The order number can be found in chapter 9 2 Optional upgrades page 9 1 Fig 7 8 1 Remove the manifold from the gun body Fig 7 9 Follow the work steps 1...

Page 48: ...ting mounted accessories If needed you can fit optional mounted accessories to the spray gun e g for auxiliary devices strain relief balancer Fit these devices before starting to spray 1 Use a screw M...

Page 49: ...compressed air supply to the spraying equipment used Material temperature of one both component s is too low Increase the material temperature of one both component s 5 The mixing chamber does not tu...

Page 50: ...compressed air supply is interrupted The compressed air shut off valve is closed with the trigger pulled Close the material shut off valves The control piston does not return to the closed position R...

Page 51: ...ration free dry place which should be dust free where possible The spray gun and its mounted accessories must not be stored outside closed rooms 9 4 Disposal of the spray gun and additional equipment...

Page 52: ...8 A65 0 1 2 1 3 4 5657 8 5657 9 4 8 5657 5 1 5 1 A B 3 CA MNO P Q5 R 4 S TUVD W 7 D RX YZVM VO 5 Q6G 6 2 J A 7 5 _ 5 M J a bM YMU ZYU YMU ZYU J a bYU cYYM cNU N I Sa bYU cYYM cNU ZN J I a bM Vcc ccM M...

Page 53: ...uptsitz und Produktion Headquarter Production WIWA LP WIWA Taicang Co Ltd WIWA Wilhelm Wagner GmbH Co KG 107 N Main St P O Box 398 Alger OH 45812 No 87 East Suzhou Rd Taicang City Gewerbestra e 1 Tel...

Page 54: ...Alger OH 45812 No 87 East Suzhou Rd Taicang City Gewerbestra e 1 Tel 1 419 549 419 549 Tel 49 6441 609 0 Fax 49 6441 609 50 Toll Free 1 866 661 2139 Tel 86 512 5354 8858 Fax 86 512 5354 8859 E Mail i...

Page 55: ...Alger OH 45812 No 87 East Suzhou Rd Taicang City Gewerbestra e 1 Tel 1 419 549 419 549 Tel 49 6441 609 0 Fax 49 6441 609 50 Toll Free 1 866 661 2139 Tel 86 512 5354 8858 Fax 86 512 5354 8859 E Mail in...

Page 56: ...Alger OH 45812 No 87 East Suzhou Rd Taicang City Gewerbestra e 1 Tel 1 419 549 419 549 Tel 49 6441 609 0 Fax 49 6441 609 50 Toll Free 1 866 661 2139 Tel 86 512 5354 8858 Fax 86 512 5354 8859 E Mail in...

Page 57: ...09 0 Fax 49 6441 609 50 Toll Free 1 866 661 2139 Tel 86 512 5354 8858 Fax 86 512 5354 8859 E Mail info wiwa de E Mail jwold wiwalp com E Mail info wiwa china com Internet www wiwa de Internet www wiwa...

Page 58: ...gal 480 0000107 g High strength 50 ml High strength for Cr Ni parts 50 ml 0 013 gal 601 0000014 2701 0000303 p Pipe sealing paste 50 ml 0 013 gal 225 0000017 a Activator 500 ml 0 13 gal activator for...

Page 59: ......

Page 60: ...49 173 5432559 Tel 49 2226 12708 Fax 49 2226 13973 Robert Jansen Sales manager Finland Sweden Norway Denmark Scotland England Holland Belgium France Spain Portugal Italy Croatia Greece Czech Republic...

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