TK
+
ATEX
Maintenance and disposal
Revision: 02a
2022-D034859
en-19
7.2
Startup after maintenance work
Clean the outside of the gearhead.
Attach all safety devices.
Do a trial run before releasing the gearhead again for operation.
7.3
Maintenance schedule
7.4
Notes on the lubricant used
The lubricant level lies within its minimal and maximum values in any approved mounting position
with the correct lubricant quantity. The maximum usual pressure that may prevail in the gearhead
during operation lies at 0.5 bar.
You can receive further information on the lubricants directly from the manufacturer:
Castrol Industrie GmbH, Mönchengladbach
Tel.: + 49 (0) 21 61 / 9 09 - 30
7.5
Disposal
Consult our Customer Service Department for supplementary information on exchanging the
adapter plate, on disassembly, and on disposal of the gearhead.
Dispose of the gearhead at the recycling sites intended for this purpose.
Observe the locally valid regulations for disposals.
Maintenance work
At
initial
startup
After
running-in
(4 hours)
After every 500
operating hours
or 3 months
Every 5,000
operating
hours
Every 10,000
operating
hours
Visual/Noise inspection
X
X
X
-
-
Checking the tightening
torques
X
X
X
-
-
Check running-in
behavior (see
Chapter 6.3 "Check
running-in behavior")
-
X
-
-
-
Check for leakage
X
X
X
-
-
Exchange the radial shaft
seal on the drive
1)
-
-
-
X
-
Exchange the radial shaft
seal on gear output
1)
-
-
-
-
X
Perform an oil change
1)
-
-
-
X
-
Replace gearhead
after reaching 90% of the calculated nominal bearing life, but at the
latest
after
20,000 operating hours.
1)
Please consult our Customer Service Department concerning this. You will receive the necessary
documents, spare parts, information and upon request training by our Customer Service.
Tbl-9: Maintenance schedule
All gearheads are filled by the manufacturer with synthetic gear oil
(polyglycols) of viscosity class ISO VG100, ISO VG220.
The lubricant type and quantity can be found in the chapter 9.6
"Lubricant quantity".
