Wittenstein Alpha LUC+125 Operating Manual Download Page 6

 

 

LUC

+

125, 24 V, time-controlled 

en-

1000088471 

Revision: 01 

 

2.3 

Intended use 

For the intended use of the lubricator, the following points must be observed: 

The lubricator is approved only for industrial applications. 

The lubricator may only be put into operation according to the technical specifications 
(see chapter 3.7 "Technical data"). 

Unauthorized modifications to the lubricator are not permitted. 

Read and observe the operating manual. 

During operation of the lubricator, regular visual inspections must be carried out at the 
lubricator itself as well as the lubrication point. Any irregularities and their cause must be 
corrected immediately. 

The cartridge must not be refilled. 

The lubricator must not be opened or dismantled. 

Only lubricants which are approved by 

WITTENSTEIN alpha GmbH

 may be used. 

Applicable rules and regulations on occupational safety, prevention of accidents and 
environmental protection must be observed. 

Any works or activities with or at the lubricator may only be carried out with authorization 
(see chapter 2.2 "Personnel"). 

 

Any use other than the previously described intended use or non-compliance with one of the 
points specified above is regarded misuse. In this case no liability or warranty claims will be 
assumed. 

 

2.4 

Reasonably foreseeable misuse 

Any usage of the lubricant that exceeds the maximum permitted technical data is considered 
misuse and is therefore prohibited.  

 

2.5 

Guarantee and liability 

Any guarantee and liability claims are excluded for personal injury and/or material damage in 
case of: 

Ignoring the information on transport and storage; 

Misuse; 

Improper or not carried out maintenance and repair; 

Incorrect assembly / disassembly or incorrect operation; 

Operation of the lubricator when safety devices and equipment are defective; 

Operation of the lubricator without lubricant; 

Operation of the lubricator with non-approved lubricant; 

Operation of a heavily contaminated lubricator; 

Modifications or changes without written approval by 

WITTENSTEIN alpha GmbH

Opening and/or partly or complete dismantling of the lubricator. 

 

 

Summary of Contents for LUC+125

Page 1: ...1000088471 Revision 01 Lubricator LUC 125 24 V time controlled Operating manual...

Page 2: ...IN alpha GmbH 2022 reserves all rights for layout and corporate design DLS Schmiersysteme GmbH 2022 reserves all rights for content and texts This documentation is protected by copyright WITTENSTEIN a...

Page 3: ...1 Overview of lubricator components 7 3 2 Name plate and labeling 7 3 3 Marking 8 3 4 Ordering codes 8 3 5 Dimensions 8 3 6 Scope of delivery 8 3 7 Technical data 9 3 8 Lubricants 10 3 9 Line lengths...

Page 4: ...ol 23 7 2 Factory setting E1 L1 F0 23 7 3 Standard output signals at PIN 4 Time control 24 7 3 1 Empty cartridge signal 24 7 3 2 High signal output 24 V at PIN 4 24 7 3 3 Low signal output 0 V at PIN...

Page 5: ...rmed Indicates the results of an action i Provides additional handling information A cross reference refers to the chapter number and the header of the target section e g 2 3 Intended use A cross refe...

Page 6: ...rks or activities with or at the lubricator may only be carried out with authorization see chapter 2 2 Personnel Any use other than the previously described intended use or non compliance with one of...

Page 7: ...er In case of fire do not use a jet of water to extinguish In case of fire only use suitable extinguishing agents such as powder foam or carbon dioxide Always observe the applicable safety instruction...

Page 8: ...cause serious injuries or even death This signal word indicates a potential hazard that could cause serious injuries and even death This signal word indicates a potential hazard that could cause minor...

Page 9: ...supply of lubricant to the lubrication point The different operating modes are displayed at the front as well as other additional information e g empty cartridge errors Power supply is established via...

Page 10: ...2140 Olching Germany Tel 49 0 8142 65069 0 Fax 49 0 8142 65069 29 Email mail DLS Schmiersysteme de www DLS Schmiersysteme de 3 4 Ordering codes 3 5 Dimensions Dimensions can be found in our catalog un...

Page 11: ...0 C Lubricant and hydraulics Cartridge volume 125 250 cm3 Lubricant properties Grease up to NLGI class 2 No of outlets 1 Hydraulic connection PA hose Number of lubrication points Up to 4 in connection...

Page 12: ...lubricator is delivered in an outer packaging cardboard box and with a lubricant cartridge and other accessories in the same bundle For protection against humidity and dirt these are additionally pack...

Page 13: ...the threadlocker to be used Apply threadlocker e g LOCTITE 243 to the fastening screws K Install the lubricator with the pre assembled assembly brackets 3 at the intended position The slotted holes e...

Page 14: ...supply or control system with a suitable connection cable J via the M12x1 interface 4 at the bottom of the lubricator i Depending on the application connection cables with straight or angled socket c...

Page 15: ...installed in the lubricator The respective modes of the lubricator are shown on the display which also enables recognition of the status by LEDs in different colors The use of cartridges of a differe...

Page 16: ...eing on the action field SET the red LED lights up in the display The menu scrolls at a rate of 2 seconds Remove the magnetic pen from the action field SET when the desired menu item is shown on the d...

Page 17: ...ssure in bar In addition the green LED lights up Clr If the process is canceled during the FIL command Clr is displayed INF INF menu 6 9 y01 Firmware version of the lubricator r01 Firmware version of...

Page 18: ...cycles c strokes per cycle The emptying time t sets the period over which the total volume of lubricant per cartridge is delivered Accordingly this also determines how much lubricant is supplied per m...

Page 19: ...lashes red once Lubricator is switched off Sequence reaction in menu Lubricator is in operation LED in display flashes green Perform individual manual dosing operation LED in display flashes red Progr...

Page 20: ...ses Increased voltage for a short time 28 30 V and too short motor runtime The connected supply voltage was too low and therefore the motor runtime too long In these cases the error is corrected by sw...

Page 21: ...g time t and number of cycles c are displayed The word On flashes on the display twice The green LED flashes the lubricator is in operation Lubricant dosing is carried out by the lubricator according...

Page 22: ...in operation On Hold the magnetic pen against the action field The LED flashes red and the display shows run On OFF On Pro in sequence Remove the magnetic pen when Pro is displayed The display shows d...

Page 23: ...ng or filling of the lubrication point the filling function of the lubricator can be triggered The lubricator then automatically performs 40 delivery operations with a total lubrication volume of 6 cm...

Page 24: ...be set in control mode parameter value Pu0 Lubricator switched off OFF Hold the magnetic pen against the action field The LED flashes red three times then the display shows On followed by OFF The LED...

Page 25: ...y is reconnected the lubricator carries out an automatic self check and continues to operate according to the set values i After a longer standstill of the lubricator manual triggering of a lubricatio...

Page 26: ...s 780 for a cartridge with 250 cm3 of lubricant the number of strokes is 1560 The low difference in calculation serves as protection against the ingress of air into the hydraulic system This ensures t...

Page 27: ...Empty cartridge Feedback Motor run 1 1 0 High High Low permanent Factory settings If high error or empty 0 0 0 Low Low High permanent For alternative settings see the table Tbl 17 If low error or emp...

Page 28: ...ricator are equipped with an automatic counter of the number of delivery operations after fitting a new and full cartridge For a cartridge with 125 cm3 of lubricant the number of strokes is 780 for a...

Page 29: ...ecommended after 2 years at the latest Tbl 18 Maintenance schedule 8 1 1 Visual inspection Check the entire lubrication system lubricator and any connected accessories including lines and distribution...

Page 30: ...ompare the specifications on the lubricant cartridge The following table indicates the available lubricant cartridges Designation Lubricant Capacity Material number LUE 125 05 1 WITTENSTEIN alpha G11...

Page 31: ...the lubricator 1 Turn the lubricant cartridge clockwise to tighten it to the lubricator i The final position is reached after two full turns if the label of the lubricant cartridge 2 is aligned flush...

Page 32: ...rd area Make sure that the lubricator is activated 8 3 Disposal For disposal of the lubricator as well as any empty or opened cartridges applicable national regulations must be observed For disposal t...

Page 33: ...LUC 125 24 V time controlled Revision 01 1000088471 en 31 9 Appendix 9 1 EC EU declaration of conformity...

Page 34: ...LUC 125 24 V time controlled Revision 01 1000088471 Revision history Revision Date Comment Chapter 01 03 17 2022 New version All...

Page 35: ...WITTENSTEIN one with the future...

Reviews: