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User Manual

2021 Release 2

WiseAir Technologies India LLP

[email protected]  +91 90477 78715

Page 2 of 20

WADS SERIES

DEW POINT SENSOR

MEASURE TO MANAGE

TABLE CONTENTS

Section

Contents

Page No.

1

2

3

4

5

6

7

8

9

10

11

12

13

General Information

About 

WADS Series

 Dew Point Sensor

What's in the Box?

How  to Choose the Correct Sensor for your Application

Product Specifications

Installation - Mechanical

Installation - Electrical (Wiring)

Communication Settings

Warranty

Calibration

Need Help

Technical Support

Commissioning Report

3

5

7

8

10

11

14

15

15

16

16

17

18

Summary of Contents for 201

Page 1: ...anual for Dew Point Sensor Series WADS 201 202 203 204 User Manual 2021 Release 2 WiseAir Technologies India LLP support wiseair asia 91 90477 78715 Page 1 of 20 WADS SERIES DEW POINT SENSOR MEASURE TO MANAGE ...

Page 2: ...Contents Page No 1 2 3 4 5 6 7 8 9 10 11 12 13 General Information About WADS Series Dew Point Sensor What s in the Box How to Choose the Correct Sensor for your Application Product Specifications Installation Mechanical Installation Electrical Wiring Communication Settings Warranty Calibration Need Help Technical Support Commissioning Report 3 5 7 8 10 11 14 15 15 16 16 17 18 ...

Page 3: ...on This user manual should be read carefully by the technician qualified personnel and the end user This manual should be kept with the Dew Point Sensor and made available to relevant personnel as needed 1 2 CompressedAir Safety Any contact with quickly escaping air or bursting parts of the compressed air system can lead to serious injuries or even death Do not exceed the maximum permitted pressure...

Page 4: ...ays use a spanner to mount the product properly 1 5 Using theDew Point Sensor Do not use this product in explosive areas Do not exceed the permitted operating parameters Any operation exceeding these parameters can lead to malfunctions and may lead to damage on the instrument or the system Do not exceed or go below the permitted storage and operation temperature and pressure This product should be...

Page 5: ... have a system running a desiccant dryer or with a specified purity requirement then you are already demonstrating your dew point is a critical component of your system and therefore should be monitored continuously 2 2 Indicators on Refrigerant Dryers Don t MeasureDew Point The indicator on your refrigerant dryer is exactly that an indicator it is not measuring the dew point entering your plant It...

Page 6: ...ation Requirements Dew point sensors require calibration every 2 years provided the sensor is not exposed to relative humidity above 85 2 6 Permanent and Temporary Solutions All dew point sensors are available for temporary or permanent installations 2 7 Key Features of Dew Point Sensors All WiseAir dew point sensors come with Fast response time Accuracy 2 C IP65 rated Strong contamination resista...

Page 7: ...libration Certificate 3 M12 or M8 Connector with 2 Meters Cable 4 Measuring Chamber with 1 2 Quick Coupler andAdjustable Silencer 5 Quick Release Coupler QRC 6 User Manual 3 2 OptionalAccessories The following accessories are available for WADS Dew Point Sensor Talk to your local dealer for pricing and other accessories Y type M12 connector for connecting multiple sensors simultaneously via RS485 S...

Page 8: ...erm reliable high accuracy measurements Note WADS 201 Series dew point sensor is not recommended for desiccant dryers with a dew points below 60 C This dew point sensor does not have an optional pressure sensor 4 2 Dew Point Sensor WADS 202 Series For Refrigerant or Desiccant Dryers with dew point of 60 C to 60 C This precision dew point sensor is suitable for refrigerant desiccant and membrane dr...

Page 9: ...d for refrigerant dryers 4 4 Dew Point Sensor WADS 204 Series For Desiccant Dryers with dew point of 110 C to 0 C 166 F to 32 F WADS 204 is The most advanced quartz technology dew point sensor available Newly developed moisture sensitive materials provide superior signal sensitivity under ultra low humidity conditions and will provide long term stability to measure humidity down to 110 C 166 F pre...

Page 10: ...User Manual 2021 Release 2 WiseAir Technologies India LLP support wiseair asia 91 90477 78715 Page 10 of 20 WADS SERIES DEW POINT SENSOR MEASURE TO MANAGE Section 5 Product Specifications ...

Page 11: ... must be installed Vertically at 90 to the pipe in dry gas gas humidity should be less than 80 relative humidity RH as shown in the diagrams below Make sure the insertion location has enough room above the pipe to install the sensor If installing the sensor outdoor protection from sun and rain is necessary Incorrect Installation Do NOT install the sensor before a dryer or in gases with a relative ...

Page 12: ...the measurement chamber into the pipe connection point eg valve nipple or nozzle If using a valve op 6 2 Step 2 Install theSocket and Ball Valve To install the sensor you need a connection point to the pipe eg a valve or a nozzle or nipple The inner thread must be G 1 4 Use of a valve is optional You do not need to use a valve to install the sensor However using a valve will make removing the sens...

Page 13: ...on 1 Bleed Gas toAir On the Measurement Chamber Close the Bleed Screw Completely Open toAllow a Very Small Flow Of Gas to theAtmosphere 6 4 2 Option 2 Zero Loss Chamber On the measurement chamber Remove the bleed screw and fi2ing Install a push fit 1 4llto 6mm Connect a 6 mm tube between the measurement chamber and a second valve downstream of the sensor Bleed Screw Direction of gas flow 6mm tube ...

Page 14: ...4 of 20 WADS SERIES DEW POINT SENSOR MEASURE TO MANAGE Section 7 Electrical Wiring 7 1 M 8 Connector for WADS Series 201 M 12 Connector for WADS Series 202 203 204 The 201 series Dew Point Sensor has an M8 connector Do not screw the M8 connector using force Otherwise it may damage the connection pins ...

Page 15: ...it Data Type 8 N 1 FLOAT Optional Integrated pressure sensor 202 203 and 204 Dew Point Sensors only FLOAT FLOAT FLOAT FLOAT Response Time Byte Length 1 Sec 4 4 4 4 4 Response Delay Description 0 ms Temperature Relative Humidity System Pressure Pressure Dew Point Gauge Pressure Frame Spacing Unit Read Write 7 Char 0 C 0 or F RH kPa Mpa Bar PSI 0 Ctd 0 or Ftd Bang Read Read Read Read Read Section 9 ...

Page 16: ...following situations occurs The user opens the measurement instrument without a direct request written in this manual Repairs or modifications are undertaken by third parties or unauthorized persons The serial number has been changed damaged or removed Other claims especially damage occurring on the outside of the instrument eg dents marks are not included unless responsibility is legally binding T...

Page 17: ...alled correctly Refer to Installation Mechanical section pages 11 14 for more details The sensor should be installed at 90 to the pipe Typical installation Errors include Installing sensor upside down or at an angle Installing sensor in wet air Air is not reaching the sensor tip sensor tip is not far enough into pipe 4 Make sure the sensor is wired correctly Refer to Installation Electrical Wiring...

Page 18: ...NT SENSOR MEASURE TO MANAGE Section 13 Commissioning Report 13 1 About the Sensor 13 2 About the Compressed Air System 201 Refrigerant Desiccant Membrane Other 202 203 204 Serial Number Installed by Calibration Valid till Installed on date Warenty Valid till Part Number Select one Dryer Type select one Dew Point Sensor Reading ...

Page 19: ... Installation Ini als of WISEAIR Representa ve Ini als of Customer Step 1 2 3 4 5 6 7 Dew point sensor installed in correct loca on and orienta on Base Valve installed Dew point sensor and measurement chamber a ached to pipe Pilot flow set Electrical Wiring checked Modbus se ng checked Dryer and condensate drains working correctly Task Yes NA No Comments Sign ...

Page 20: ...User Manual 2021 Release 2 WiseAir Technologies India LLP support wiseair asia 91 90477 78715 Page 20 of 20 WADS SERIES DEW POINT SENSOR MEASURE TO MANAGE ...

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