Periodic Maintenance Chart
Item
Maintenance Interval
(w hichever comes first)
Remarks
Hours
Calendar
Miles
(Km)
Front suspension
50 H
6 M
/
Lubricate
Rear suspension
50 H
6 M
/
Lubricate
Throttle cable
50 H
6 M
/
Inspect; adjust; lubricate; replace if
necessary
Drive belt
50 H
6 M
/
Inspect; adjust; replace as needed
Cooling system (if applicable)
50 H
6 M
/
Inspect coolant strength seasonally;
pressure test system yearly
Oil lines, fasteners (if equipped)
50 H
6 M
/
Inspect for leaks and loose fittings
Park brake cable tension
100 H
6 M
/
Check tension, adjust
Vacuum power booster
100 H
6 M
/
Inspect; replace as needed
Engine oil change
100 H
/
/
After break-in oil change at 50
hours,
change oil and filter every 100
hours
Oil filter change
100 H
/
/
Replace with oil filter
Front Gearcase oil (if quipped)
100 H
6 M
/
Inspect level; change yearly
Rear gearcase oil (if equipped)
100 H
6 M
/
Inspect level; change yearly
Transmission oil
100 H
6 M
/
Inspect level; change yearly
Fuel system
100 H
12 M
/
Check for leaks at tank cap, lines,
fuel valve, filter, pump, throttle
body; replace lines every 2 years
Radiator (in applicable)
100 H
12 M
/
Inspect; clean external surfaces
Cooling Hoses
100 H
12 M
/
Inspect for leaks
Engine mounts
100 H
12 M
/
Inspect
Exhaust muffler/pipe
100 H
12 M
/
Inspect
Wir ing
100 H
12 M
/
Inspect for wear, routing, security;
apply dielectric grease to connectors
subjected to water, mud, etc.
Clutches (drive and driven)
100 H
12 M
/
Inspect; clean; replace worn parts
Front wheel bearings
100 H
12 M
/
Inspect; replace as needed
Rear wheel bearings
100 H
12 M
/
Inspect; replace as needed
Air filter, main element
150 H
/
/
Replace
Fuel filter/water separator
150 H
12 M
/
Replace
Brake f luid
200 H
24 M
/
Change every two years
Fuel system
200 H
24 M
/
Replace lines every two years
MAINTENANCE
Lubrication Recommendations
Check and lubricate all components at the intervals outlined in the Periodic Maintenance Chart, or more often
