MAINTENANCE AND LUBRICATION
NOTE:
ALWAYS ENSURE APPARATUS IS ISOLATED FROM MAINS SUPPLY BEFORE
COMMENCING MAINTENANCE. IF NECESSARY A ‘PERMIT TO WORK’ SHOULD BE
OBTAINED
DAILY:
Charge the grease points using Total EP2 Grease 2 (or equivalent)
WEEKLY
Lubricate
Racks Apply Open Gear Lubricant (or equivalent)
Pinions Apply Open Gear Lubricant ( or equivalent)
Inspect and top-up if necessary.
1.
Star Gear Box (Brown Group BH302)
Use Total Carter SP220 1.2 litres cap
2.
Pan Drive Gear Box (Brown Group BH202) Use Total Carter SP220 0.80 litres cap
NOTE:- Total Carter SP220 is a synthetic oil and should not be mixed with mineral oils
such as Mobil Mobilgear 630, unless the gearbox is thoroughly flushed out after draining.
INSPECT AND ADJUST-MONTHLY
1.
Pan Gear and Pinion, grease Open Gear Lubricant (or equivalent), as required.
2.
Adjust Star Blades, Fixed Blades and Discharge Blade to the following settings, also
make sure that Blade Fingers are free in their bearings and that the springs are clear of
obstruction.
3.
Star Drive Bevel Pinions, remove cover and grease pinions with Open Gear Lubricant
or equivalent as required. Check retaining grub screws and keys are tight.
MIXING BLADE
3mm clear of pan base. Adjust by moving the blade up or down its
finger.
Summary of Contents for CUMFLOW RP100XD MK2
Page 2: ......
Page 5: ......
Page 6: ...OPERATING AND MAINTENANCE MANUAL SECTION 1 GENERAL INFORMATION RP100XD MK2 ...
Page 7: ......
Page 14: ...INSTALLATION DRAWING ...
Page 15: ......
Page 16: ...OPERATING AND MAINTENANCE MANUAL SECTION 2 INSTALLATION AND OPERATING INSTRUCTIONS ...
Page 17: ......
Page 25: ......
Page 26: ...OPERATING AND MAINTENANCE MANUAL SECTION 3 TECHNICAL SPECIFICATION AND MAINTENANCE ...
Page 27: ......
Page 33: ...LUBRICATION CHART ...
Page 34: ......
Page 35: ...OPERATING AND MAINTENANCE MANUAL SECTION 4 MIXER SPARE PARTS ...
Page 36: ......
Page 37: ...RP100XD MK2 MIXING PAN DRIVE ...
Page 39: ...RP100XD MK2 STAR DRIVE ASSEMBLY ASSEMBLED LENGTH OF COUPLING ITEM 3 ON SHAFTS IS 73MM ...
Page 42: ...RP100XD MK2 MIXING STAR ASSEMBLY ...
Page 44: ...RP100XD MK2 MIXING STAR LIFTING ARRANGEMENT ...
Page 46: ...RP100XD MK2 COVERS GUARDS ...
Page 49: ...PAGE INTENTIONALLY BLANK ...
Page 52: ...RP100XD MK2 DECALS AND LOGOS CROKER CUMFLOW RP100XD 1 2 4 5 6 7 8 9 10 11 12 13 ...
Page 54: ......
Page 55: ...OPERATING AND MAINTENANCE MANUAL SECTION 5 ANCILLARY EQUIPMENT SPARE PARTS ...
Page 56: ......
Page 57: ...PAGE INTENTIONALLY BLANK ...
Page 58: ...RP100XD PAN TROLLEY ...
Page 60: ...RP100XD FOUR WHEEL PAN TROLLEY ...
Page 63: ......
Page 64: ...OPERATING AND MAINTENANCE MANUAL SECTION 6 ELECTRICAL SYSTEM ...
Page 65: ......
Page 66: ...Electrical Control Circuits dwg 11 03 02 10 55 09 Scaled to fit ...
Page 67: ...V06302 dwg 11 12 02 07 03 44 Scaled to fit ...
Page 68: ...Electrical Power Circuits dwg 11 03 02 10 58 17 Scaled to fit ...
Page 69: ...V06303 dwg 11 12 02 07 04 45 Scaled to fit ...
Page 70: ...General details of Control Panel dwg 11 03 02 11 01 09 Scaled to fit ...
Page 71: ...V06301 dwg 11 12 02 07 02 37 Scaled to fit ...
Page 72: ...Material Parts List dwg 11 03 02 11 03 32 Scaled to fit ...
Page 73: ...V063PL1 dwg 11 12 02 07 01 06 Scaled to fit ...
Page 74: ......
Page 75: ...OPERATING AND MAINTENANCE MANUAL SECTION 7 MISCELLANEOUS ...
Page 76: ......