WINEL Musketeer Installation, Operation & Maintenance Manual Download Page 1 | Manualshive

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Installation, Operation & Maintenance Manual

Musketeer Door

Watertight

Version: 1.0

Date: May 2020

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Summary of Contents for Musketeer

Page 1: ...Installation Operation Maintenance Manual Musketeer Door Watertight Version 1 0 Date May 2020...

Page 2: ...Contact information WINEL BV Dr A F Philipsweg 55 9403 AD Assen P O box 70 9400 AB Assen The Netherlands Tel 31 0 592 366060 Fax 31 0 592 340833 E mail info winel nl www winel nl 2...

Page 3: ...insurance and acceptance 8 4 1 1 Delivery 8 4 1 2 Insurance 8 4 1 3 Acceptance 8 4 2 Recommendations for handling and unpacking 8 4 3 Storage 9 4 3 1 Warehouse storage 9 4 3 2 On board storage 9 4 4...

Page 4: ...copying and recording for any purpose without the express written authorisation by WINEL BV WINEL BV continuously improves its products therefore the designs and specifications in this manual are subj...

Page 5: ...nore safety features Performing proper maintenance and service to the system will prevent most of the malfunctioning Small malfunctions must be solved immediately if not this might lead to severe dama...

Page 6: ...factory tested and adjusted as far as possible On site installation is therefore limited to welding of the frame into ship construction and adjustment of cleats hinges 3 2 Product description 3 2 1 Ov...

Page 7: ...with the handle or hand wheel on the door from both sides The handle or hand wheel operates the latching device When the door is closed and latched correctly the compression of the gasket makes the do...

Page 8: ...e is damage or if parts are missing immediately report this to the sales department of WINEL BV 4 2 Recommendations for handling and unpacking General Use a fork lift or a hoist to transport the palle...

Page 9: ...r assembly at the correct side of the bulkhead Make sure to protect the parts from damage caused by work in the vicinity of the parts Re pack or cover the door assembly and the other parts in order to...

Page 10: ...resses in the door Make sure that the heat dissipation into the door is as little as possible Refer also to the instruction on the door Weld also the backside of the doorframe by interrupted welding R...

Page 11: ...1 5 3 4 6 2 9 12 10 15 19 13 24 7 22 18 16 20 14 23 8 21 17 11 A 4 5 37 5 75 A 4 5 Cut in Plate Clear Opening Clear Opening Cut in Plate A 4 5 A 4 5 D 10 D 2 5 Installation 19 001 29 05 2020 11...

Page 12: ...ertical position 2 Open the door 5 2 Close the door Procedure 1 Close the door Make sure that nothing gets trapped between the door and the frame 2 Set the handle in the horizontal position 3 Make sur...

Page 13: ...hat follow If any bearing bush is worn replace it Hinges Handle Cleats Examine the rubber gasket If you see cracks or other visual damage replace the rubber gasket 6 2 Maintenance tasks 6 2 1 Replace...

Page 14: ...es 6 2 3 Adjust the cleats Note The rubber gasket must be compressed 3 4 mm to make the door watertight Procedure 1 On all cleats turn the hexagonal nut A a quarter of a turn a Clockwise to increase t...

Page 15: ...hinge part at the frame 9 Place the new bushes D into the hinge part of the door 10 Carefully place the door in the correct position to assemble the door and frame parts of the hinges 11 Install the h...

Page 16: ...has insulation remove the cover plate and the insulation 3 Remove these parts a Pillar bolt A b Socket bolt B c Handle C 4 Remove the internal mechanism 5 Replace the bearing bush A and the seal B 6...

Page 17: ...on frame door rubber gasket musketeer system door frame is bent Complete system door rubber gasket and frame Repair and or replace damaged pieces and or parts Then ad just cleating system and hinges...

Page 18: ...reference ship Spare parts Article code Description Picture Minimum order Length Quantity multiple of minimum order length 9552 1010 4220 1 Door seal 42 5x20 4 mm shore 30 EPDM including 100ml Bison T...

Page 19: ...552 1510 6011 Assembly end cleat For splash weather tight LH door 8mm except GRP 421 100 03 2000 9552 1530 9010 10 Assembly end corner piece For splash weather tight LH door except GRP 421 100 03 6000...

Page 20: ...9552 1530 9020 10 Assembly end corner piece For splash weather tight LH GRP door 425 100 03 3500 9552 1510 3055 Assembly cleat For splash weather tight RH GRP door 8mm 426 200 03 1000 9552 1510 6055...

Page 21: ...426 200 03 1000 9552 1510 6095 55 Assembly end cleat For RH water tight heavy door 20mm steel 426 200 03 2000 9552 422 000 03 9000 Subassembly pillar bolt For 8mm cleat 422 000 03 9000 9552 426 000 03...

Page 22: ...hinge 9552 000 04 0001 9552 000 04 0002 Spare set for GRP WINEL hinge 425 000 04 2500 1 9552 1513 20 Cleat axle for GRP WINEL musketeer system only as complete set Supplied with sealing for thread 425...

Page 23: ...ECIFICATION SHEET Rev 0 Splash Weather and Watertight Musketeer Doors 9552 1513 40 1 M16 Axle for heavy 20mm cleat 55 00 03 02 9552 55 99 01 01 Proximity switch mounting set bolted version 9552 55 99...

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