Wine Guardian 99H0204-20 Installation, Operation And Maintenance Manual Download Page 2

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Table of Contents

.......................................................................................................................................................... 4

Lockout/Tagout Procedure

................................................................................................................ 5

Safety Warnings

................................................................................................................................... 5

Receiving, Inspecting and Unpacking

................................................................................................ 5

Directory of terms

.................................................................................................................................... 6

General Overview

..................................................................................................................................... 7

Accessories/Options

........................................................................................................................... 9

Component Overview

....................................................................................................................... 11

Overview of the Evaporator

......................................................................................................... 12

Terminal Strip Connections

........................................................................................................ 13

Overview of the Condenser

......................................................................................................... 14

Refrigeration Illustration

.............................................................................................................. 15

Wiring Diagram for SP25

.................................................................................................................. 16

Specifications

..................................................................................................................................... 19

Installation

............................................................................................................................................... 20

Pre-Installation

.................................................................................................................................... 20

Pre-Installation Planning

.................................................................................................................. 20

Installing The Fan-Coil

...................................................................................................................... 20

Reducing Noise Generation

........................................................................................................ 21

Ductwork

.......................................................................................................................................... 22

Duct Collar and Panel Adjustment

............................................................................................ 23

Drain Line

......................................................................................................................................... 24

Wiring the Fan-Coil

........................................................................................................................ 24

Installing The Condensing Unit

...................................................................................................... 25

Installation of Interconnecting Refrigerant Lines

.................................................................. 25

Refrigerant Line-Sets

.................................................................................................................... 26

Sample line Set Configurations

.................................................................................................. 27

Leak Checking and Evacuation Process

................................................................................. 27

Wiring the Condenser

................................................................................................................... 28

Start-Up

..................................................................................................................................................... 29

Refrigerant Charging

..................................................................................................................... 29

Charging System with Head Pressure Control

...................................................................... 29

Summary of Contents for 99H0204-20

Page 1: ...s com Wine Guardian reserves the right without notice to make changes to this document at its sole discretion Please visit our web site for the most current version of the Wine Guardian manual and oth...

Page 2: ...for SP25 16 Specifications 19 Installation 20 Pre Installation 20 Pre Installation Planning 20 Installing The Fan Coil 20 Reducing Noise Generation 21 Ductwork 22 Duct Collar and Panel Adjustment 23...

Page 3: ...ning the Humidifier Optional 37 Electric Heat 37 Extreme Climate Protection 37 Maintenance Schedule 37 Monthly 37 Yearly 38 Troubleshooting 39 Resetting the High Pressure Switch 39 Contact and Warrant...

Page 4: ...with local codes and regulations and are experienced with this type of equipment Exposure to safety hazards is limited to maintenance personnel working in and around the unit When performing maintena...

Page 5: ...d when the unit has been damaged in any way Do not use extension cords Do not modify the equipment it may cause damage to the equipment and will void the warranty Receiving Inspecting and Unpacking Wh...

Page 6: ...to remove heat from the refrigerant to the ambient air outside the wine cellar The word condenser refers to the condensation of the refrigerant from gas to liquid phase CE Certificate of European conf...

Page 7: ...red split two piece climate control system designed specifically for the storage of wine at cellar temperatures It is designed for easy installation and operation Wine Guardian uses digital electronic...

Page 8: ...ing of the Wine Guardian s Evaporator is powder coated aluminum to prevent rust and corrosion All evaporator coils are aluminum tubes and aluminum fins with a protective anti corrosion coating The uni...

Page 9: ...on based on head pressure and heats the oil reservoir including a 3R Condenser Fan We recommend this bundle if the system will experience condenser inlet temperatures below 20 F 7 C or above 115 F 37...

Page 10: ...ardian system is sold in kits by size for each unit Each kit contains two adapter collars one 25 foot 7 3 meters length of round flexible duct and two straps The number of duct kits needed depends on...

Page 11: ...nce with the NEC Wires are numbered and color coded to match the wiring diagrams Internal Drain Trap Water condensate from the evaporator coil fills the trap and forms a seal to prevent air from being...

Page 12: ...12 Overview of the Evaporator Fig 1...

Page 13: ...13 Terminal Strip Connections White Heat Cyan 24 Volt AC Common Yellow Cool Red 24 Volt AC Power Green Fan Humidity Connection Yc Cc Evaporator to Condenser 24 Volt Connection...

Page 14: ...14 Overview of the Condenser Fig 2...

Page 15: ...15 Refrigeration Illustration Fig 3...

Page 16: ...16 Wiring Diagram for SP25 Fig 4 DS025 Condenser...

Page 17: ...17 Wiring Diagram for SP25 cont Fig 5 SP25 Molex connections Wiring Diagram for SP25 cont Fig 6 SP25 Electrical Schematic See Next Page...

Page 18: ...18...

Page 19: ...19 Specifications Wine Guardian Specification Sheet 60Hz models...

Page 20: ...nates This indicates the system has power RISK OF PERSONAL INJURY OR DAMAGE TO EQUIPMENT SHARP EDGES ARE PRESENT INSIDE THE WINE GUARDIAN SYSTEM Pre Installation Planning Prior to installation determi...

Page 21: ...hin 0 25 6 35mm end to end and 1 8 3 18mm side to side for proper operation Locate the unit as close to the wine cellar as possible to reduce the length of the duct runs If possible use straight ducti...

Page 22: ...ser section to redirect or absorb sound to bring in outside air to the unit inlet and or to exhaust the hot air out of the ambient space Ductwork Diameters inches Wine Guardian 60 Hz units Model Evapo...

Page 23: ...panel by sliding the panel collar up to disengage the bottom hook from the housing before completely removing the panel collar from the unit Fig 4 5 To replace the panel collar simply reverse the pre...

Page 24: ...or the drain line to function properly If draining into a nearby sink the unit must be elevated higher than the rim of the sink in order for the water to drain by gravity Install with a 6 35mm per lin...

Page 25: ...as it is supplied with many standard features to assist full operation in this wide range Mount the condensing unit above normal snowfall levels to allow uninhibited winter operation A buildup of snow...

Page 26: ...longer horizontal runs to prevent potential oil return problems See sample piping chart on page 27 When sweat connections are made in the connecting lines be sure that the inside of the tubing is clea...

Page 27: ...ks found Connect a good vacuum pump to both the low and high side service valves while still in their factory supplied position isolating the refrigerant charge in the condensing unit Draw a deep vacu...

Page 28: ...ASE ONLY TO AVOID COMPRESSOR DAMAGE LIQUID MUST ALWAYS BE CHARGED INTO THE HIGH SIDE OR INTO AN ACCUMULATOR Be sure there is not an overcharge of refrigerant An overcharge might permit liquid refriger...

Page 29: ...procedure as outlined below Determining the amount of charge Low Ambient and Extreme Climate Protection When refrigerant side head pressure control is utilized on a system one of the most important f...

Page 30: ...ize and clear the Sight glass Use supplied information on the following pages for proper final charge 5 At this point the system is correctly charged for this type of head pressure control at the ambi...

Page 31: ...wine cellar is already at specified conditions e g 57 F 13 C 55 RH and if your superheat is very low or zero you may have overcharged your system Sub Cooling With your compound pressure gauge set ins...

Page 32: ...f 16oz 453kg from this new total and that is the amount you ADD to the system upon start up In this example 47oz 1 327kg ADDED Additional Charge for Extreme Climate Protection XLA Option Systems For s...

Page 33: ...nd the ductwork has been connected power on the unit Once the impeller is running check the ducts and ductwork connections for any air leaks Balance Air Distribution Confirm condenser airflow is unres...

Page 34: ...on Company Name License Date of Startup Address Technician City Certification ID Number State Zip Certification Source e g NATE Company Phone Technician Phone Company Email Technician Email Email comp...

Page 35: ...4 hours Indoor Unit Has water been placed in drain pan to confirm proper drainage Piping Have leaks checks been made at compressor outdoor and indoor coils TXVs Thermostatic Expansion Valves Filter Dr...

Page 36: ...Some maintenance to the unit may be required due to dust or dirt in the air stream The condenser coil is provided with a reusable washable air filter The filter protects the coil from becoming coated...

Page 37: ...e by an amount shown in the specifications Extreme Climate Protection The purpose of the Extreme Climate Protection is to protect the compressor and refrigerant system It has two distinct components a...

Page 38: ...ushing Be careful to keep the drains pans clear of all debris Inspect cabinet for corrosion or rusting clean and paint Inspect for dirt buildup on or inside the unit Clean unit by vacuuming or wiping...

Page 39: ...ssure Switch Has Shut Down the Unit Every Wine Guardian unit has a manual reset high pressure switch in the refrigeration system This switch shuts the compressor and condenser down if the head pressur...

Page 40: ...40 Fig 1 Please see the link below for a video on how to reset the High Pressure Switch https www youtube com watch v TFGFTWZVeAs...

Page 41: ...hat Wine Guardian or its distributors are found liable for damage based on any defect or nonconformity in the products their total liability for each defective product shall not exceed the purchase pr...

Page 42: ...wineguardian com Help wineguardian com Email info wineguardian com Warranty The Wine Guardian unit serial number is noted on all packing lists and bills of lading and along with shipping date is kept...

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Wine Guardian 99H0204-20, Installation, Operation And Maintenance Manual

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