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Windsor VOYDU 10086130, Operating Instructions Manual, Page: 3 / 136

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Table of Contents

Machine Data Label . . . . . . . . . . . . . . . . . . . . . . . . . .2

Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2

Table of Contents  . . . . . . . . . . . . . . . . . . . . . . . . . . .3
How To Use This Manual  . . . . . . . . . . . . . . . . . . . . .4

Safety

IMPORTANT SAFETY INSTRUCTIONS . . . . . . . . .5
HAZARD INTENSITY LEVEL . . . . . . . . . . . . . . . . . .6
Safety Label Locations . . . . . . . . . . . . . . . . . . . . . . .7

Operations

Technical Specifications - Basic . . . . . . . . . . . . . . . .9
Technical Specifications - Deluxe . . . . . . . . . . . . . .10
How This Machine Works . . . . . . . . . . . . . . . . . . . .12
Components . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .13
Drive Controls . . . . . . . . . . . . . . . . . . . . . . . . . . . . .14
Scrub Controls  . . . . . . . . . . . . . . . . . . . . . . . . . . . .16

Machine Operation  . . . . . . . . . . . . . . . . . . . . . . . . .19

Pre-run Machine Inspection  . . . . . . . . . . . . . . . . . .19
Starting Machine . . . . . . . . . . . . . . . . . . . . . . . . . . .19
Emergency Stop Procedures  . . . . . . . . . . . . . . . . .19
Filling Solution Tank . . . . . . . . . . . . . . . . . . . . . . . .20
Normal Scrubbing . . . . . . . . . . . . . . . . . . . . . . . . . .20
To Begin Scrubbing  . . . . . . . . . . . . . . . . . . . . . . . .21
To Stop Scrubbing  . . . . . . . . . . . . . . . . . . . . . . . . .21
Emptying And Cleaning Solution Tank . . . . . . . . . .22
Emptying And Cleaning Recovery Tank . . . . . . . . .22

Maintenance

Service Schedule  . . . . . . . . . . . . . . . . . . . . . . . . . .24
Batteries . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .25
Scrub Deck . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .29
Scrub Head . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .30
Scrub Brushes  . . . . . . . . . . . . . . . . . . . . . . . . . . . .30
Scrub Motor  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .31
Circuit Protection. . . . . . . . . . . . . . . . . . . . . . . . . . .33
Solution Strainer & Pump - Basic . . . . . . . . . . . . . .34
Solution Strainer & Pump - Deluxe . . . . . . . . . . . . .36
Drive Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . .40
Drive Motor Carbon Brush Replacement  . . . . . . . .41
Vacuum. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .42
Transporting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .45
Troubleshooting  . . . . . . . . . . . . . . . . . . . . . . . . . . .46

Parts

Brush Deck . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .  48
Brush Deck Actuator . . . . . . . . . . . . . . . . . . . . . . .  50
Brush Deck Motor . . . . . . . . . . . . . . . . . . . . . . . . .  52
Brush Deck Mounting . . . . . . . . . . . . . . . . . . . . . .  54
Brush Deck Shroud. . . . . . . . . . . . . . . . . . . . . . . .  56
Brush Deck Lift . . . . . . . . . . . . . . . . . . . . . . . . . . .  58
Control Handle  . . . . . . . . . . . . . . . . . . . . . . . . . . .  60
Control Panel - Lower - Basic . . . . . . . . . . . . . . . .  62
Control Panel - Lower - Deluxe. . . . . . . . . . . . . . .  64
Control Panel - Upper - Basic . . . . . . . . . . . . . . . .  66
Control Panel - Upper - Deluxe. . . . . . . . . . . . . . .  68
Control Panel Mounting  . . . . . . . . . . . . . . . . . . . .  70
Cover - Front. . . . . . . . . . . . . . . . . . . . . . . . . . . . .  72
Decals . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .  74
Frame - Lower. . . . . . . . . . . . . . . . . . . . . . . . . . . .  76
Frame - Upper. . . . . . . . . . . . . . . . . . . . . . . . . . . .  78
Recovery Tank . . . . . . . . . . . . . . . . . . . . . . . . . . .  80
Recovery Tank Handle - Basic . . . . . . . . . . . . . . .  82
Recovery Tank Handle - Deluxe . . . . . . . . . . . . . .  84
Solution - Chemical Tanks - Deluxe . . . . . . . . . . .  86
Solution Pump. . . . . . . . . . . . . . . . . . . . . . . . . . . .  88
Solution - Chemical Pump - Deluxe  . . . . . . . . . . .  90
Solution - Chemical Valves - Deluxe. . . . . . . . . . .  92
Solution Tank  . . . . . . . . . . . . . . . . . . . . . . . . . . . .  94
Spray Jets . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .  96
Spray Jet Valves - Basic . . . . . . . . . . . . . . . . . . . .  98
Spray Jet Valves - Deluxe. . . . . . . . . . . . . . . . . .  100
Wheel And Drive Assembly  . . . . . . . . . . . . . . . .  102
Vacuum Shoe . . . . . . . . . . . . . . . . . . . . . . . . . . .  104
Vacuum - Basic. . . . . . . . . . . . . . . . . . . . . . . . . .  108
Vacuum - Deluxe  . . . . . . . . . . . . . . . . . . . . . . . .  110
Wiring - Battery . . . . . . . . . . . . . . . . . . . . . . . . . .  112
Wiring - Control Panel - Basic. . . . . . . . . . . . . . .  114
Wiring - Control Panel - Deluxe  . . . . . . . . . . . . .  116
Wiring - Main Harness - Basic  . . . . . . . . . . . . . .  118
Wiring - Main Harness - Deluxe  . . . . . . . . . . . . .  119
Wiring Diagram - Basic . . . . . . . . . . . . . . . . . . . .  120
Wiring Diagram - Deluxe . . . . . . . . . . . . . . . . . . .  121
Hose Diagram - Basic . . . . . . . . . . . . . . . . . . . . .  122
Suggested Spare Parts. . . . . . . . . . . . . . . . . . . .  124
Accessories. . . . . . . . . . . . . . . . . . . . . . . . . . . . .  124

Options

Battery Cart - Option . . . . . . . . . . . . . . . . . . . . . .  126
Battery Cart - Latch And Latch Linkage - Option   128
Battery Cart - Tray - Option. . . . . . . . . . . . . . . . .  130
Battery Exchange - Option . . . . . . . . . . . . . . . . .  132
Emergency Stop - Option . . . . . . . . . . . . . . . . . .  134

Serial Numbers  . . . . . . . . . . . . . . . . . . . . . . . . . . .136

86292490  Voyager Duo

Summary of Contents for VOYDU 10086130

Page 1: ...Read these instructions before using the machine 86292490 BK 07 17 15 Operating instructions ENG MODELS VOYDU 10086130 VOYXDU 10086150 VOYDUX 10086170 VOYXDUX 10086190 Carpet Extractor...

Page 2: ...bs the carpet with two counter rotating brushes and then vacuums the soiled water back into the recovery tank Warranty Registration Thank you for purchasing a Windsor product Warranty registration is...

Page 3: ...ctuator 50 Brush Deck Motor 52 Brush Deck Mounting 54 Brush Deck Shroud 56 Brush Deck Lift 58 Control Handle 60 Control Panel Lower Basic 62 Control Panel Lower Deluxe 64 Control Panel Upper Basic 66...

Page 4: ...eneral order Batteries Scrub Brushes Service Schedule Machine Troubleshooting The PARTS LIST section contains assembled parts illustrations and corresponding parts list The parts lists include a numbe...

Page 5: ...factories shops and offices for more than normal housekeeping purposes Maintenance and repairs must be done by qualified personnel If foam or liquid comes out of machine switch off immediately Discon...

Page 6: ...s information carefully Know when these conditions can exist Locate all safety devices on the machine Please take the necessary steps to train the machine operating personnel FOR SAFETY DO NOT OPERATE...

Page 7: ...ation of safety labels on the machine If at any time the labels become illegible promptly replace them 86243830 PRV NO 500663 86252520 PRV NO 80885 86244300 PRV NO 500955 SOLUTION WARNING PINCH CAUTIO...

Page 8: ...8 Notes 86292490 Voyager Duo...

Page 9: ...4 gal 120 Liter Spray Jets Interim 2 Jets with total flow of 0 24 gal min 0 9 Liter min Spray Jets Extraction 4 Jets with total flow of 1 05 gal min 4 0 Liter min Recovery Capacity 21 gal 79 Liter Vac...

Page 10: ...th total flow of 1 05 gal min 4 0 Liter min Recovery Capacity 21 gal 79 Liter Vacuum Motors 2 x 75 Hp 560 W Scrub Brush Diameter 3 38 Inch 85 5 mm Scrub Brush Motor 1 x 5 Hp 375 W Scrub Brush Pressure...

Page 11: ...nches 800 mm Width of scrub path 24 inches 600mm WIDTH LENGTH SPECIAL NOTES The sound pressure level at the operator s ear was measured to be 70 5 dBA This was a nearfield broad band measurement taken...

Page 12: ...o be applied to the carpet The chemical injection system consists of the A chemical tank B chemical tank chemical selector valve chemical pump and the mixing sector The A chemical tank stores either e...

Page 13: ...crub Deck 8 Recovery Drain Hose 9 Solution Drain Hose 10 Vacuum Shoes 11 Chemical Tank A Deluxe 12 Chemical Tank B Deluxe 13 Accessory Vacuum Port Deluxe 14 Accessory Water Port Deluxe 15 Accessory Po...

Page 14: ...14 Operations Drive Controls 3 1 2 3 4 5 6 1 Key Switch 2 Reverse Switch 3 Throttle Switches 4 Speed Control Knob 5 Battery Discharge Indicator 6 Hour Meter 7 E Stop Button Deluxe 86292490 Voyager Duo...

Page 15: ...eds are recommended for transport only not scrubbing To increase speed turn the knob clockwise To decrease speed turn the knob counter clockwise Speeds can be adjusted at any time whether machine is m...

Page 16: ...16 Operations Scrub Controls 1 Solution Pump Switch 2 Solution Pump Indicator 3 Function Switch 3 1 2 86292490 Voyager Duo...

Page 17: ...B position The scrub deck will lower and the scrub motor will turn on and the extraction solenoid and interim solenoid will open and spray will flow through the extrac tion and interim jets and the va...

Page 18: ...noid will open and spray will flow through the extraction and interim jets and the vacuum motor will run The brush motor will automatically turn off in neutral The extraction and interim pre spray sol...

Page 19: ...key switch clockwise to the I on position 2 Check the position of the Reverse Button to make sure the machine will travel in the direction intended 3 Check the position of the speed control knob to ma...

Page 20: ...for 30 seconds If using only one chemical tank prime only that system Flammable materials can cause an explosion or fire Do not use flammable materials in the tanks Normal Scrubbing Plan the scrubbin...

Page 21: ...hes to return to neutral 3 Rotate the selector switch to the accessory position so that the vacuum motor continues to run and evacuate the system This will also raise the deck and vacuum shoes 4 Turn...

Page 22: ...straw from each chemical bottle and install the closed caps 4 Remove the tanks by lifting off the solution fill tower 5 The chemical can remain in the tank or be disposed of properly Remove one cap at...

Page 23: ...23 Notes 86292490 Voyager Duo...

Page 24: ...tem for 30 seconds for each chemical Clean brushes and check wear Remove bearing cap from end of brush Clean bearing and cap Clean underside of scrub deck Clean out solution tank Clean out recovery ta...

Page 25: ...25 Maintenance Batteries 1 Battery Connector 2 Battery Connector 3 Batteries 4 Prop Rod and Catch 5 Y Tube 6a Recovery Hose Basic 6b Recovery Hose Deluxe 86292490 Voyager Duo...

Page 26: ...cell before and after charging the batteries Never add acid to the batteries use distilled water Do not allow water level to fall below the battery plates Portions of plates exposed to air will be des...

Page 27: ...tteries in a well ventilated area Use a 36 volt 20 amp maximum output DC charger which will automatically shut off when the batteries are fully charged 1 Empty recovery tank 2 Stop the machine in a cl...

Page 28: ...p to the indicator ring If necessary add distilled water 12 Lower recovery tank by safely disengaging the prop rod latch and slowly lowering Replace the hose and Y tube connection Replace front cover...

Page 29: ...29 Maintenance Scrub Deck 1 Scrub Deck Lift Actuator 2 Scrub Brush Motor 3 Scrub Brushes 4 Retaining Clip 86292490 Voyager Duo 1 2 4 3...

Page 30: ...to the storage position 2 Pull out on the bottom of the retaining clip 3 The brush assembly and end cap should drop down Then pull the brush down far enough to clear the bottom of the housing 4 Pull b...

Page 31: ...elease brush from spring tension Remove screw connecting brush wire lead to brush holder Clean brush holder to insure free movement 4 Retract spring and install new brush Install connector screw and l...

Page 32: ...uator Adjustment The actuator will need to be adjusted when replaced To adjust the actuator 1 While holding actuator barrel to prevent it from spinning apply power to the actuator such that it is full...

Page 33: ...a circuit breaker is tripped reset it by pressing the exposed button If a circuit breaker continues to be found and corrected 86292490 Voyager Duo 1 30 Amp Protects the vacuum motor 30 Amp Protects t...

Page 34: ...34 Maintenance Solution Strainer Pump Basic 1 Pump 2 Solution Strainer 3 Solenoid Valves 4 Jets Interim 5 Jets Extraction 86292490 Voyager Duo 4 5 1 2 3...

Page 35: ...olution flow to jets whenever scrubbing stops or in reverse To repair or replace solenoid valve remove screws that secure it to deck Jets The two sets of jets are located in front of the scrub deck Th...

Page 36: ...36 Maintenance Solution Strainer Pump Deluxe 1 Pump 2 Solution Strainer 3 Solenoid Valves 4 Jets Interim 5 Jets Extraction 6 A B Chemical Valve 7 Chemical Pump 86292490 Voyager Duo 4 5 2 1 3 6 7...

Page 37: ...off solution flow to jets whenever scrubbing stops or in reverse To repair or replace solenoid valve remove screws that secure it to deck Jets The two sets of jets are located in front of the scrub de...

Page 38: ...be stored using the blank cap instead of the straw cap 3 The chemical selector valve switches between the A and B chemical being pumped through the chemical mixing section and delivered to the solutio...

Page 39: ...39 Notes 86292490 Voyager Duo...

Page 40: ...40 Maintenance Drive Assembly 1 Drive Assembly 2 Grease Points 3 Drive Motor 86292490 Voyager Duo 1 2 3 2...

Page 41: ...ies from machine 2 Disconnect the electrical connection to the traction motor 3 Remove brush cap 4 Release brush from spring tension Remove screw connecting brush wire lead to brush holder Clean brush...

Page 42: ...42 Maintenance Vacuum 1 Vacuum Shoes 2 Vacuum Glides 3 Vacuum Shoe Retainer Knobs 4 Y Tube 5 Float Ball and Screen 6 Vacuum Motor 86292490 Voyager Duo 1 2 4 5 6 2 3...

Page 43: ...blockage from narrow opening with a scraper or similar device 4 Vacuum shoe glides may be removed for cleaning or replaced by removing the three pins that secure them to metal vacuum shoes Recovery T...

Page 44: ...6 Reverse steps to install Make sure the gaskets fit and seal properly as you reassemble Vacuum Motor Carbon Brushes If armature commutator is grooved extremely pitted or not concentric the motor wil...

Page 45: ...erative voltage disconnect traction motor before towing or pushing machine Preparation For Loading Unloading Trailer Before loading or unloading machine from trailer remove vacuum shoes to eliminate i...

Page 46: ...ove debris Low scrub brush down pressure Check brush wear Low battery charge Charge batteries Little or no solution flow to the floor Solution tank empty Fill solution tank Solution pump turned off Tu...

Page 47: ...47 PARTS 86292490 Voyager Duo Parts...

Page 48: ...48 Brush Deck 86292490 Voyager Duo...

Page 49: ...O4762 SS 11 86215870 140914 1 BRKT TENSIONER ARM 12 86012780 2 PULLEY ASM 5MM HTD 22T 13 86230690 12532 2 BRUSH EXTRACTOR 24 14 86223490 67468 3 RING 10MM EXT SNAP DIN 471 15 86224130 730394 1 SHAFT T...

Page 50: ...50 Brush Deck Actuator 6 8 1 7 7 2 5 4 3 1 86292490 Voyager Duo...

Page 51: ...2 COTTER 3 8 RING 2 86091930 141037 1 BRKT ACTUATOR MOUNT 3 86276780 70728 2 SCR 5 16 18 X 3 4 HHCS SS 4 86279130 87083 2 WASHER 5 16 SPLIT LOCK PLTD 5 86010670 87029 2 WASHER 5 16 FLAT SS 6 86011800...

Page 52: ...52 Brush Deck Motor 86292490 Voyager Duo...

Page 53: ...SS 2 86173340 87514 6 WASHER SPLIT LOCK 1 4 SS 3 86010630 87013 6 WASHER 1 4 ID X 5 8 OD SS 4 86215880 140929 2 BRKT MOTOR MOUNT 5 86222130 53275 1 MOTOR 36VDC 6 86222290 57308 4 NUT 5 16 18 HEX NYLOC...

Page 54: ...54 Brush Deck Mounting 4 4 2 6 6 2 1 3 8 2 6 5 9 86292490 Voyager Duo...

Page 55: ...2 86010670 87029 8 WASHER 5 16 FLAT SS 3 86295600 1 BRKT BRUSH DECK PIVOT LEFT 4 86277130 70795 6 SCR 5 16 18 X 1 00 CARRIAGE SS 5 86088110 730443 1 STRAP SHROUD LATCH 6 86270830 57023 8 NUT 5 16 18 H...

Page 56: ...56 Brush Deck Shroud 8 7 6 5 4 3 2 1 1 9 86292490 Voyager Duo...

Page 57: ...ALED KEEPER 2 86273950 70056 2 SCR 6 32 X 1 2 PPHMS SS 3 86274520 70233 1 SCR 10 X 3 8 PH HI LO PLT 4 86279190 87095 1 WASHER 10 FLAT PLTD 5 86059910 270167 1 COVER DECK 6 86012200 1 FOAM SPACER SHROU...

Page 58: ...58 Brush Deck Lift 12 15 13 17 11 10 9 8 6 3 4 5 2 1 16 4 14 7 18 12 4 19 5 86292490 Voyager Duo...

Page 59: ...GE SS 7 86088420 71154 4 SUPPORT COUNTERBALANCE 8 86013020 2 SPRING COMP 97DX2 5LX 13W 9 86231280 14400 2 BUSHING 377IDX 627ODX 63 10 86010810 87191 2 WASHER 1 4 ID X 1 0 OD FLAT SS 11 86271870 57290...

Page 60: ...60 Control Handle 4 9 2A 2B 1 3 5 6 8 10 7 86292490 Voyager Duo...

Page 61: ...FT 2B 86238740 38308 1 HANDLE RIGHT 3 86240990 41431 2 HOUSING BUTTON 4 86254920 730153 2 SPRING COMP 24OD X 1 25X 018 5 86277070 70784 2 SCR 4 40 X 5 8 PPHMS 6 86231480 140504 2 BUTTON PROPEL 7 86277...

Page 62: ...62 Control Panel Lower Basic 1 1 2 4 5 6 7 8 9 10 11 12 13 5 16 17 14 15 3 18 86292490 Voyager Duo...

Page 63: ...X 5 8 HEX NYL 6 86251360 67166 1 RELAY 36VDC 100A 7 86005810 57245 2 NUT 1 4 20 HEX NYLOCK SS 8 86230080 141044 1 BRKR 22AMP 250VAC 50VDC 9 86001910 14606 2 BRKR 30A 50VDC CIRCUIT 10 86001920 14607 1...

Page 64: ...64 Control Panel Lower Deluxe 4 16 17 18 1 2 1 3 5 6 14 6 15 8 7 10 9 11 12 13 86292490 Voyager Duo...

Page 65: ...86255900 73538 4 STANDOFF 6 32 X 5 8 HEX NYL 7 86251360 67166 1 RELAY 36VDC 100A 8 86005810 57245 2 NUT 1 4 20 HEX NYLOCK SS 9 86230080 141044 1 BREAKER 22A 250VAC 50VDC 10 86001910 14606 2 BREAKER 30...

Page 66: ...66 Control Panel Upper Basic 7 9 6 5 4 3 2 10 1 8 86292490 Voyager Duo...

Page 67: ...7166 2 RELAY 36VDC 100A 3 86005810 57245 4 NUT 1 4 20 HEX NYLOCK SS 4 86012670 1 METER BATTERY PG TRUE CHG 5 86255900 73538 2 STANDOFF 6 32 X 5 8 HEX NYL 6 86014690 1 SWITCH ROTARY CAM 4 POS 7 8625718...

Page 68: ...68 Control Panel Upper Deluxe 9 5 11 10 2 3 4 5 6 7 8 1 13 12 86292490 Voyager Duo...

Page 69: ...NUT 1 4 20 HEX NYLOCK SS 4 86012670 1 METER BTRY PG TRUE CHRG 5 86255900 73538 6 STANDOFF 6 32 X 5 8 HEX NYL 6 86014690 1 SWITCH ROTARY CAM 4 POS 7 86257180 72207 1 SWITCH MOMENTARY DPDT WHT 8 862571...

Page 70: ...70 Control Panel Mounting 4 3 2 1 86292490 Voyager Duo...

Page 71: ...unting REF PART NO PRV NO QTY DESCRIPTION SERIAL NO FROM NOTES 1 86276290 70626 7 SCR 10 X 3 4 PPHST HI LO BLK 2 86294250 7 WASHER 19 ID X 5 X 09TK BLK 3 86072110 141056 1 BRKT BACK CONTROL PANEL 4 86...

Page 72: ...72 Cover Front 1 2 3 4 5 6 7 8 86292490 Voyager Duo...

Page 73: ...T 1 4 20 HEX NYLCK THIN SS 2 86010630 87013 4 WASHER 1 4ID X 5 8 OD SS 3 86270990 57090 2 NUT 10 32 HEX NYLOCK SS 4 86290740 2 BRKT FRONT LATCH 5 86278390 73866 2 SPACER 1 2ODX 219IDX1 2 NYLO 6 860068...

Page 74: ...74 Decals 5 3 4 1 2 6 7 86292490 Voyager Duo...

Page 75: ...AL NO FROM NOTES 1 86013290 1 LABEL BASIC CONTROL 2 86013310 1 LABEL EXTRACTORS BREAKERS 3 86013650 1 LABEL VOYAGER LEFT 4 86013660 1 LABEL VOYAGER RIGHT 5 86004970 50990 1 LABEL WINDSOR LOGO DOMED 6...

Page 76: ...76 Frame Lower 1 3 4 5 6 2 86292490 Voyager Duo...

Page 77: ...ERIAL NO FROM NOTES 1 86276780 70728 2 SCR 5 16 18 X 3 4 HHCS SS 2 86293740 2 CASTER 4 SWIVEL 300 CPCTY 3 86091890 141022 1 BRKT FRAME CASTER MNT 4 86092550 34468 1 FRAME TRANSAXLE MTG 5 86271840 5728...

Page 78: ...78 Frame Upper 4 3 2 1 1 6 5 1 1 3 86292490 Voyager Duo...

Page 79: ...RIAL NO FROM NOTES 1 86276780 70728 4 SCR 5 16 18 X 3 4 HHCS SS 2 86276490 70670 5 SCR 5 16 18 X 5 8 HHCS SS 3 86010670 87029 7 WASHER 5 16 FLAT SS 4 86012890 1 WELDMENT FRAME MAIN 5 86277460 70847 2...

Page 80: ...80 Recovery Tank 86292490 Voyager Duo 11 10 24 21 20 25 19 24 A A 9 21 10 12 8 7 6 4 3 2 1 13 14 15 18 17 15 10 23 17 16...

Page 81: ...046 1 CLAMP 2 25 WORM GEAR 10 86002400 20064 4 CLAMP 2 0 WORM GEAR X 312W 11 86240130 39560 1 HOSE P TRAP 45 DEF 12 86292750 1 SOLUTION TANK 13 86290830 2 SCR 5 16 18 X 1 25 SHCS SS 14 86238460 36259...

Page 82: ...82 Recovery Tank Handle Basic 10 11 18 19 4 3 5 2 7 12 1 17 16 6 13 7 14 15 9 8 8 9 6 86292490 Voyager Duo...

Page 83: ...5 8 OD SS 7 86271870 57290 6 NUT 1 4 20 HEX NYLCK THIN SS 8 86010670 87029 3 WASHER 5 16 FLAT SS 9 86276490 70670 3 SCR 5 16 18 X 5 8 HHCS SS 10 86290850 1 SCR M5 X 25 HHMS SS 11 86010650 87018 1 WAS...

Page 84: ...84 Recovery Tank Handle Deluxe 86292490 Voyager Duo...

Page 85: ...KT PRIMER SWITCH 17 86295720 1 LABEL PRIMING 18 86010670 87029 3 WASHER 5 16 FLAT SS 19 86276490 70670 3 SCR 5 16 18 X 5 8 HHCS SS 20 86007210 72165 1 SWITCH DPDT 3 PSTN ROCKER 21 86270990 57090 2 NUT...

Page 86: ...86 Solution Chemical Tanks Deluxe 2 1 13 12 9 8 14 10 4 3 5 7 6 11 86292490 Voyager Duo...

Page 87: ...590 34448 2 FOOT FILTER 5 86088710 75495 1 TANK EXTRACT CHEMICAL 6 86274400 70194 4 SCR 1 4 20 X 5 8 BHCS 7 86294870 1 BRKT CHEMICAL TANKS 8 86012760 1 STRAINER 1 2 FPT 80 MESH 9 86001530 40039 2 HOSE...

Page 88: ...88 Solution Pump 24 25 1 2 3 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 7 21 22 23 28 29 30 31 27 18 20 13 12 11 10 9 25 DELUXE PUMP BASIC PUMP 25 24 24 4 7 24 26 24 24 24 86292490 Voyager Duo...

Page 89: ...32 HEX NYLOCK SS 13 86197290 14076 1 BUSHING 3 8 MPT X 1 4 FPT HEX 14 86200820 270 11A 1 NIPPLE 1 8NPT QD MALE BRASS 15 86247720 56032 1 NIPPLE 1 8 CLOSE 16 86197300 14079 1 BUSHING 1 8 FPT X 1 4 MPT...

Page 90: ...90 Solution Chemical Pump Deluxe A B C C B 9 17 15 16 A 13 14 13 11 10 3 5 7 12 4 6 8 9 1 2 86292490 Voyager Duo...

Page 91: ...1 PUMP CHEMICAL 85 PSI 6 86274290 70162 2 SCR 10 32 X 3 8 PPHMS SS 7 86293970 1 BRKT COVER 8 86353090 2 SCR 8 32 X 5 16 PPHMS SS 9 86295810 2 HOSEBARB 1 8 MPT X 1 8 10 86293720 1 VALVE 3 WAY 36 VDC 11...

Page 92: ...92 Solution Chemical Valves Deluxe 6 8 5 A 12 11 10 9 8 7 A 1 2 4 3 86292490 Voyager Duo...

Page 93: ...10 X 9 16 OD 3 86293950 1 SWITCH PRESSURE 4 86295650 1 CROSS 1 8 NPT 5 86013030 2 VALVE 36VDC SOLENOID 1 8FPT 6 86197750 78161 2 TEE 1 8 NPT STREET RUN 7 86353090 4 SCR 8 32 X 5 16 PPHMS SS 8 86247720...

Page 94: ...94 Solution Tank 16 15 13 14 23 19 30 21 26 29 23 27 13 11 31 28 11 DELUXE 25 20 19 23 11 13 12 17 19 13 11 26 21 22 19 23 24 31 1 3 2 3 4 5 6 27 7 8 11 16 9 10 11 13 16 86292490 Voyager Duo...

Page 95: ...5 8 HHCS SS 14 86276070 70593 2 SCR 5 16 18 X 3 4 CARRIAGE SS 15 86239630 41429 1 HINGE COVER TO TANK 16 86270830 57023 9 NUT 5 16 18 HEX NYLOCK SS 17 86006560 70083 1 SCR 5 16 18 X 1 HHCS SS NP 18 O...

Page 96: ...96 Spray Jets A B A 1 15 14 2 12 11 8 9 10 8 13 5 4 B 3 7 6 86292490 Voyager Duo...

Page 97: ...REET RUN 5 86240610 44104 2 HOSEBARB 1 8MPT X 1 4H 90D 6 86013200 2 JET MINI PROMAX 11004 7 86012550 2 JET PROMAX 11001 8 86270830 57023 4 NUT 5 16 18 HEX NYLOCK SS 9 86276070 70593 2 SCR 5 16 18 X 3...

Page 98: ...98 Spray Jet Valves Basic 10 9 4 8 7 6 5 4 3 2 1 86292490 Voyager Duo...

Page 99: ...SHER 5 16 FLAT SS 3 86014250 1 ORIFICE 052 ID 281 OD 4 86197520 40011 3 HOSEBARB 1 8MPT X 1 4 DL 5 86013030 2 VALVE 36VDC SOLENOID 1 8 FPT 6 86197400 31022 1 ELBOW 1 8NPT STREET 7 86247720 56032 1 NIP...

Page 100: ...100 Spray Jet Valves Deluxe 7 8 6 5 11 3 4 6 2 1 10 10 12 14 13 9 15 3 10 5 86292490 Voyager Duo...

Page 101: ...1 8 FPT 5 86197750 78161 2 TEE 1 8 NPT STREET RUN 6 86197520 40011 2 HOSEBARB 1 8MPT X 1 4 DL 7 86353090 4 SCR 8 32 X 5 16 PPHMS SS 8 86013070 1 BRACKET DUO VALVE MOUNT 9 86240610 44104 1 HOSEBARB 1 8...

Page 102: ...102 Wheel And Drive Assembly 11 8 13 12 10 7 6 5 4 3 2 1 14 15 9 86292490 Voyager Duo...

Page 103: ...5 86277130 70795 3 SCR 5 16 18 X 1 00 CARRIAGE SS 6 86272880 67270 2 RING 1 0 EXT SNAP HD 7 86049230 54 500412 2 KEY 1 4 SQ X 1 88 8 86013630 1 BRKT CABLE GUARD 9 86277930 70119 4 SET SCR 1 4 20 X 3...

Page 104: ...104 Vacuum Shoe 1 19 4 3 7 6 9 8 13 12 15 14 12 5 11 2 10 17 18 20 19 18 17 16 86292490 Voyager Duo...

Page 105: ...86276070 70593 10 SCR 5 16 18 X 3 4 CARRIAGE SS 9 86010770 87143 4 WSHR 7 16IDX1DX 08 FLT SS 10 86273740 70010 4 SCR 1 4 20 X 1 5 HHCS 11 86270830 57023 10 NUT 5 16 18 HEX NYLOCK SS 12 86093610 62013...

Page 106: ...106 Vacuum Shoe 8 9 1 7 6 5 4 3 2 13 14 10 11 12 16 15 86292490 Voyager Duo...

Page 107: ...20 35280 1 GASKET 5 0 OD X 2 0 ID X 50T 5 86237930 35281 1 GASKET VAC SHOE RIGHT 6 86237940 35282 1 GASKET VAC SHOE CENTER 7 86237950 35283 1 GASKET VAC SHOE WIPER 8 86259980 85012 1 WIPER VAC SHOE 9...

Page 108: ...108 Vacuum Basic 29 29 3 19 28 27 11 8 20 17 8 20 25 24 23 22 8 14 16 15 14 17 13 12 9 10 8 7 6 5 4 3 2 1 26 18 21 86292490 Voyager Duo...

Page 109: ...40 1 BRKT CARGO NET 12 86006560 70083 1 SCR 5 16 18 X 1 HHCS SS 13 86228840 09124 1 BRG FLANGED 314IDX 502OD 14 86277040 70781 3 SCR 5 16 18X1 2 HHCS SS 15 86014420 1 BRKT VACUUM 16 86276780 70728 1 S...

Page 110: ...110 Vacuum Deluxe 86292490 Voyager Duo...

Page 111: ...5 BLK VAC X 14 11 86011640 1 BRKT PROP ROD PIVOT 12 86259410 87206 1 WASHER THRUST 51IDX10DX 063 13 86006560 70083 1 SCR 5 16 18 X 1 HHCS SS 14 86228840 09124 1 BEARING FLNGD 314IDX 502OD 15 86279630...

Page 112: ...112 Wiring Battery 1A 1B 11 18 19 20 11 9 10 8 7 6 4 3 2 A A 1C 12 17 21 16 15 14 5 13 86292490 Voyager Duo...

Page 113: ...9 86270990 57090 2 NUT 10 32 HEX NYLOCK SS 10 86013740 1 PLATE BACK BATTERY 11 86008760 80682 2 CONN 175 DCA GRY W O TERMS 12 86260610 880836 1 WIRE 4X25RD CTERM X 3 8RING 13 86260200 80872 2 WIRE 4X1...

Page 114: ...ION 25A BRUSH 22A VACUUM 30A 6 WHT YLW 5 WHT BLU F E 12 WHT RED 4 WHT GRN 3 GRN 11 RED 2 BLU 1 YLW 9 BLK 10 WHT 13 RED 14 BLK 45 GRN 44 WHT GRN 8 RED 7 BLU 29 BRN 34 YLW 12 WHT RED 24 WHT RED 43 LT BL...

Page 115: ...rol Panel Basic REF PART NO PRV NO QTY DESCRIPTION SERIAL NO FROM NOTES 1 86261210 29204 4 DIODE ASM 76008 X 76008 2 86261250 29273 3 DIODE ASM FAST RECOVERY 3 86013210 1 HARNESS BASIC EXTRACTOR PANEL...

Page 116: ...116 Wiring Control Panel Deluxe 86292490 Voyager Duo...

Page 117: ...Panel Deluxe REF PART NO PRV NO QTY DESCRIPTION SERIAL NO FROM NOTES 1 86261210 29204 4 DIODE ASM 76008 X 76008 2 86261250 29273 3 DIODE ASM FAST RECOVERY 3 86013210 1 HARNESS BASIC EXTRACTOR PANEL 4...

Page 118: ...118 Wiring Main Harness Basic 86292490 Voyager Duo...

Page 119: ...119 86292490 Voyager Duo Wiring Main Harness Deluxe...

Page 120: ...120 Wiring Diagram Basic 86292490 Voyager Duo...

Page 121: ...121 86292490 Voyager Duo Wiring Diagram Deluxe...

Page 122: ...VALVE VALVE 86282370 58 86282370 58 86321270 18 86290870 10 PRV NO 151 47B PRV NO 151 47B 86280760 6 SOLUTION TANK BYPASS VALVE ORIFICE RESTRICTOR SOLUTION PUMP STRAINER FILTER ACCESSORY PORT SPRAY IN...

Page 123: ...123 86292490 Voyager Duo Hose Diagram Deluxe...

Page 124: ...4010 35274 GASKET DOME EDGE 86004440 39717 CAP DRAIN HOSE 86012760 STRAINER 1 2 FPT 80 MESH 86005870 59021 O RING FILTER SEAL RON VIK 86296520 WIPER 13IN W GASKET 86261210 29204 DIODE ASM 76008 X 7600...

Page 125: ...125 OPTIONS 86292490 Voyager Duo Options...

Page 126: ...126 Battery Cart Option 1 2 3 4 5 2 7 8 9 10 11 12 13 14 1 16 2 20 21 1 1 8 6 3 18 17 15 13 1 LATCH LINKAGE ASEMBLY BATTERY CART LATCH ASEMBLY BATTERY CART 19 16 6 22 86292490 Voyager Duo...

Page 127: ...X 1 25HHCS GR5PLT 9 86004070 36196 2 GRIP POLISHER HANDLE 10 86076600 38318 2 HANDLE BATTERY CART 11 86276650 70707 4 SCR 5 16 18 X 1 5 BSHCS SS 12 86276950 70772 3 SCR 1 4 20 X 3 4 CARRIAGE SS 13 860...

Page 128: ...128 Battery Cart Latch And Latch Linkage Option LATCH LINKAGE LATCH 10 16 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1 17 86292490 Voyager Duo...

Page 129: ...1 1 PIN CLEVIS 3 8 X 4 63 PLTD 7 86298200 4 STANDOFF 43 OD 1 4 20 X 75 L 8 86273820 70019 2 SCR 1 4 20 X 1 25 HHCS SS 9 86010630 87013 2 WASHER 1 4 ID X 5 8 OD SS 10 86259400 87205 6 WASHER THRUST 51...

Page 130: ...130 Battery Cart Tray Option 1 2 3 4 5 6 86292490 Voyager Duo...

Page 131: ...ON SERIAL NO FROM NOTES 1 86005810 57245 10 NUT 1 4 20 HEX NYLOCK SS 2 86278150 70117 8 SHOULDER BOLT 5 16 OD X 1 0 L 3 86281060 89265 8 WHEEL BATTERY TRAY 4 86275870 70556 2 SCR 1 4 20 X 1 5 PPHMS SS...

Page 132: ...132 Battery Exchange Option 2 1 5 4 2 1 3 7 8 11 9 10 6 12 86292490 Voyager Duo...

Page 133: ...86290220 1 PLATE OPTION CART LATCH 4 86011300 1 GUIDE BATTERY TRAY RIGHT 5 86011280 1 GUIDE BATTERY TRAY LEFT 6 86278150 70117 2 SHOULDER BOLT 5 16 OD X 1 0 L 7 86290510 4 WASHER THRUST 315 ID X 63 T...

Page 134: ...134 Emergency Stop Option 1 86292490 Voyager Duo...

Page 135: ...135 86292490 Voyager Duo Emergency Stop Option REF PART NO PRV NO QTY DESCRIPTION SERIAL NO FROM NOTES 1 86007180 72160 1 SWITCH EMERGENCY STOP 2 86299300 88868 1 WIRE 16 RED 18 STRIPX STRIP NOT SHOWN...

Page 136: ...00035 3 VOYDUX 10086170000002 4 VOYXDUX 10086190000004 5 VOYDU 10086130000059 6 VOYXDU 10086150000048 7 VOYDU 10086130000139 VOYXDU 10086150000084 VOYDUX 10086170000006 VOYXDUX 10086190000013 8 VOYDU...

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