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VAC/SOLUTION TANK/CONTROL PANEL

EXP 98363 10/22/01

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Summary of Contents for EXP

Page 1: ...MODEL POWER SOURCE EXP 115V ELECTRIC EXPJ 100V ELECTRIC 98363 10 19 02 U CARPET EXTRACTOR Read these instructions before using the machine ...

Page 2: ... 9 Maintenance Cont 10 Troubleshooting 11 Wiring Diagram 12 Service Schedule 13 Vac Solution Tank Control Panel Assembly 14 Vac Solution Tank Control Panel Parts List 15 Brush Brush Motor Frame Assembly 16 Brush Brush Motor Frame Assembly Parts List 17 Pump Assembly 18 Pump Assembly Parts List 19 Solution Lever Main Handle Assembly 20 Solution Lever Main Handle Assembly Parts List 21 Recovery Tank...

Page 3: ...view of machine operation and information on how to transport and store the machine MAINTENANCE The Maintenance section contains the information on the suggested maintenance procedures and adjustments to keeping the machine in top operating condition The section includes a maintenance schedule and the areas of the machine to be addressed Each subject of maintenance is covered in more detail in suc...

Page 4: ...rized service center Do not pull or carry machine by electrical cord use as a handle close a door on cord or pull cord around sharp edges or corners Do not run machine over cord Keep cord away from heated surfaces Do not unplug machine by pulling on cord To unplug grasp the electrical plug not the electrical cord Do not handle the electrical plug or machine with wet hands Do not operate the machin...

Page 5: ...e operation of equipment Report machine damage or faulty operation immediately Do not use the machine if it is not in proper operating condition Following is information that signals some potentially dangerous conditions to the operator or the equipment Read this information carefully Know when these conditions can exist Locate all safety devices on the machine Please take the necessary steps to t...

Page 6: ...cordance with all local codes and ordinances Improper connection of the equipment grounding conductor can result in risk of electric shock Check with a qualified electrician or service person if you are in doubt as to whether the outlet is properly grounded Do not modify the plug provided with the appliance I is will no fit the outlet have a proper outlet installed by a qualified electrician This ...

Page 7: ...acuum motor on and off 4 Main Handle 5 Solution Lever Controls the amount of flow of solution to the floor 6 Brush Motor Circuit Breaker Protects brush motor from overheating 7 Vac Motor Circuit Breaker Protects the vac motor from overheating 8 Handle Adjustment Lever Adjusts the main handles angle 9 Solution Tank Drain Hose 10 Accessory Tool Connection Solution connection for accessory tools 11 A...

Page 8: ... to switch the machine on again OPERATING THE MACHINE cont NOTE If solution does not dispense in an even pattern across the width of the machine the spray jet may be clogged Tilt the machine back and remove the spray tip by pushing in and turning it onequarter turn Wash it thoroughly andblow dry NOTE Do not use pins wire etc to clean spray jet nozzle as this will deform the jet and destroy the spr...

Page 9: ...spray pattern PERIODIC MAINTENANCE cont 3 Periodically inspect all hoses electrical cables filters gaskets and connections on your machine Frayed or cracked hoses should be repaired or replaced to eliminate vacuum or solution pressure loss 4 The electrical cable must be well insulated if the cable insulation is broken or frayed repair or replace it immediately Don t take chances with electrical fi...

Page 10: ...parts refer to Wiring Diagram for proper connection NOTE The vac motor is protected by a circuit breaker located in the switch panel The breaker will only trip under conditions of abuse SOLUTION VALVE CABLE ADJUSTMENT The solution valve cable has been factory set so that action of the solution lever moves the valve from fully closed to fully open As the machine operates the cable will stretch and ...

Page 11: ...r joint Damaged dome gasket Lint or dirt clogging vacuum intake screen Accessory tool clogged Internal electrical problem Accessory Tool Fitting Difficult to Connect Corrosion on fitting Brush Not Turning Belt broken Faulty switch Faulty circuit breaker Faulty brush motor Worn Bearings Squealing or grinding sound in brush housing Carpet Not Getting Clean Severe soil conditions Carpet Too Wet Worn ...

Page 12: ...WIRING DIAGRAM EXP 98363 03 24 00 12 115V EXPERT ORG BLK 15 ...

Page 13: ...lution tank and remove and clean vacuum intake screen Clean outside of all tanks and check for damage Run vac motor for at least one minute to allow motor to dry Store with dome off tank to allow the tank to dry Check all bearings for noise Check all gaskets for wear and leakage Check vacuum intake screen for damage replace if necessary Check pump pressure observe spray pattern and check with gaug...

Page 14: ...ANEL EXP 98363 10 22 01 14 44 5 45 5 24 2 1 4 5 8A 41 43 10 12 2 45 2 16 25 3 33 17 9 32 2 23 31 14 6 38 48 2 27 44 6 13 2 37 7 30 12 19 20 15 29 28 44 REF 45 6 34 39 4 42 31 2 31 40 2 11 36 18 47 2 21 2 22 2 49 46 3 4 35 4 26 4 ...

Page 15: ...N RELIEF PG11 METRIC TRUMPET 21 89048 2 WHEEL 8 NON MARKING 22 57196 2 HUBCAP 1 2 DIA 23 14020 1 TERMINAL BLOCK 24 35169 1 GASKET VAC COVER 25 27376 3 CLIP SWITCH RETAINING 26 70393 4 SET SCR 1 4 20 X 1 25L 27 70595 1 SCREW 10 32 X 1 PHMS GRN 28 880041 1 WIRE ASM PANEL TO BASE 29 20086 1 CLAMP CORD 30 70547 1 SCREW 10 32 X 1 PPHMS BLK 31 57104 4 NUT 10 32 KEPS 32 57116 2 NUT 6 32 KEPS 33 87100 1 W...

Page 16: ...13 30 Housing Brush brkt 30 13 33 32 Housing Brush brkt Diagram A Diagram B See Diagram B See Diagram A outside of machine outside of machine 42 37 Inside rear wall of housing See Diagram C 8 4 37 41 4 9 4 Housing Diagram C left side only 23 6 36 40 39 7 2 35 2 4 Vac Hose REF 39276 43 44 Wiring Asm REF 88004 39468 REF 12 20 34 13 2 15 ...

Page 17: ...ING LEFT 20 140040 1 BRUSH 21 64086 1 PULLEY BRUSH 22 11039 1 BELT BRUSH DRIVE 23 03084 1 AXLE BRUSH 24 35176 1 GASKET BOTTOM COVER 25 OPEN 26 27639 1 COVER BOTTOM 27 35171 1 GASKET ACCESS PORT COVER 28 140087 1 BULKHEAD 1 4 MPT X 1 4 BARB 29 56012 1 NIPPLE 1 4 FPT QD 30 70303 2 SHOULDER BOLT 1 4 OD X 5 8 L 31 OPEN 32 09117 2 BEARING BRUSH BRACKET 33 57018 2 NUT 10 24 HEX LOCK 34 70578 2 SCREW 8 3...

Page 18: ...PUMP ASSEMBLY EXP 98363 03 27 00 18 7 11 2 8 12 9 10 NOTE Head of screw on this hose clamp shall point towards center of pump head as shown Solution Tank Valve Accessory Port 2 1 2 4 5 2 6 2 3 14 13 1 ...

Page 19: ...1 4 NYLOBRAID X 11 5 4 39508 1 HOSE 1 4 NYLOBRAID X 15 5 70484 2 SCR 10 32 X 5 8 PPHMS SS 6 87016 2 WASHER 10 LOCK EXT STAR 7 140034 1 BRACKET PUMP 8 40009 1 HOSEBARB 1 4 MPT X 1 4 9 40065 1 HOSEBARB 1 4 MPT X 1 4 X 90 10 65164 1 PUMP ASM EXPERT 11 70581 2 SCR 10 32 X 3 8 HHTFW WASH 12 78024 1 TEE 1 4 BRANCH 13 40033 1 HOSEBARB 1 4 MPT X 3 8 90 14 20042 1 CLAMP 3 8 D SLOT ...

Page 20: ... 27 00 20 1 3 2 3 3 4 3 5 6 7 8 9 Solution Lever 10 19 34 4 14 15 16 17 11 18 13 2 20 21 A SeeRear View 33 31 30A 30B 28 29 2 32 A B VIEW A A 42 2 38 41 REF 34331 REF 12 B Rear View 43 42 22 26 40 35 39 2 36 A A 27 23 2 41 37 12 2 E XP E R T ...

Page 21: ...IS 18 51184 2 LOCK HANDLE ADJUSTMENT 19 62716 1 PLATE STOP EXPT 20 73735 1 SPACER 1 0 OD X 26 ID X 1 BLK NYL 21 70556 1 SCREW 1 4 20 X 1 5 SS 22 84153 1 VALVE KINGSTEN 23 40065 2 HOSEBARB 1 4 MPT X 1 4 90 24 OPEN 25 OPEN 26 57018 1 NUT 10 24 LOCK 27 89144 1 WELDMENT LEVER VALVE EXP 28 41144 1 HOOK CORD 29 70361 2 SCR 10 32 X 1 2 PHTR 30A 50729 1 CARD INSTRUCTION 30B 50765 1 CARD INSTRUCTION EXP J ...

Page 22: ...RECOVERY TANK EXP 98363 03 27 00 22 1 2 3 4 3 5 6 7 8 9 TO REAR COVER 10 11 ...

Page 23: ... FROM NOTES 1 28050 1 DOME 2 35178 1 GASKET DOME 3 62465 1 PLATE COVER 4 70114 3 SCR 10 32 X 3 4 POLYFAST 5 35167 1 GASKET COVER 6 75212 1 TANK RECOVERY 7 34140 1 FILTER VAC INTAKE 8 78162 1 TUBE 1 5 PVC X 4 88 9 27417 1 CORD 1 8 X 1 2 10 500009 1 LABEL WARNING 11 500016 1 LABEL EXPERT ...

Page 24: ...SOLUTION PLUMBING SPRAY JET EXP 98363 03 27 00 24 10 12 TO PUMP 4 39507 REF 2 9 3 1 2 5 7 ...

Page 25: ...EBARB 3 8 NPT X 3 8 TEE 2 20016 2 CLAMP 1 4 ID HOSE 3 20042 1 CLAMP 3 8 HOSE 4 31028 1 ELBOW 1 8 45 STREET 5 39509 1 HOSE 3 8 CLEAR X 15 5 6 62800 1 PLATE GUARD EXPERT 7 40064 1 HOSE BARB 1 8 FPT X 1 4 8 OPEN 9 44066 1 JET BRASS MINI QUICK 10 44052 1 JET BODY MINI QUICK W SEAL 11 OPEN 12 87185 1 WASHER 3 8 SEALING X 3 4 OD ...

Page 26: ...JET SEAL MINI QUICK 44052 JET BODY MINI QUICK W SEAL 35175 GASKET TANK TO VAC COVER 50729 INSTRUCTION CARD 09114 BEARING LEFT 09113 BEARING RIGHT 64085 BRUSH MOTOR PULLEY 64086 BRUSH PULLEY 35176 GASKET BOTTOM COVER 73169 STRAIN RELIEF CORD HOOK 34140 FILTER VAC INTAKE ACCESSORIES SW STANDARD WAND SPW STANDARD WAND PROFESSIONAL DHT DELUXE HAND TOOL DHTK DELUXE HAND TOOL KIT DDH DOUBLE DRY HAND ...

Page 27: ...1 years 6 Months Walk Behind Scrubbers 6 years 3 years 1 years 6 Months Walk Behind Sweepers 6 years 1 year 1 years 6 Months Extractors 6 years 3 years 1 years Polishers Elec Burnishers GH 6 years 3 years 1 years Wide Areas Vacuums 6 years 3 years 1 years VacPak Vacuums 6 years 1 year 1 year Air Movers Dri matic TITANä 1 year 1 year 1 year Propane Burnishers Strippers 2 year 1 year Tracer Flex Swe...

Page 28: ...r improper diagnosis 6 Tune up parts such as plugs plug wires and condensers 7 Any design alterations performed by an organization not authorized or specified by Windsor 8 Battery and charger warranties are handled directly with the manufacturer TrojanÒ batteries and LesterÒ chargers 9 High pressure washing 10 Electrical components exposed to moisture If difficulty develops during the warranty per...

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