Windsor COMPASS 10070050 Operating Instructions Manual Download | Manualshive

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MAINTENANCE

CMPS 86290230 02/22/07

5. PUMP

4-4

ONLY QUALIFIED MAINTENANCE
PERSONNEL ARE TO PERFORM THE
FOLLOWING REPAIRS.

SOLUTION PUMP REPLACEMENT
1.

Turn off all switches and unplug machine.

2.

Tilt machine back so bottom is exposed.

3.

Remove the 6 screws that fasten the frame
to the solution tank.

4.

Remove the solution hoses from the fittings
on the pump.

5.

Reverse process to install.

6. REGULATING UNLOADER

ONLY QUALIFIED MAINTENANCE
PERSONNEL ARE TO PERFORM THE
FOLLOWING REPAIRS.

UNLOADER REPLACEMENT
1.

Turn off all switches and unplug machine.

2.

Tilt machine back so bottom is exposed.

3.

Remove the 6 screws that fasten the frame

to the solution tank.

4.

Remove the solution hoses from the fittings

on the pump.

5.

Remove the unloader.

6.

Reverse process to install.

PUMP REPLACEMENT KITS

MOTOR ONLY 86290270
PUMP HEAD ONLY 86290280

CAM & BEARING KIT

86290330

VALVE & O-RINGS KIT

(BOTH SIDES)

86290340

PLUNGER & SEALS KIT

86290350

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Summary of Contents for COMPASS 10070050

Page 1: ...Operating Instructions ENG Read instructions before operating the machine C 86290230 04 20 07 MODEL CMPS 10070050 CMPSR 10070080 FROM SN 1000170681 ...

Page 2: ..._________________________________________________________ MODEL _______________________________________ DATE OF PURCHASE __________________________ SERIAL NUMBER ______________________________ SALES REPRESENTATIVE _____________________ Copyright 2003 Windsor Industries Printed in USA OVERVIEW The Compass is a multi functional cleaning machine intended for commercial use The appliance applies chemi...

Page 3: ...oat Shut Off 4 2 Strainer 4 2 Circuit Breakers 4 2 Vacuum Motor Replacement 4 3 Solution Pump Replacement 4 4 Regulating Unloader 4 4 Periodic Daily Maintenance 4 5 Service Schedule 4 5 Machine Troubleshooting 4 6 Notes 4 7 GROUP PARTS LIST Controls 5 1 Recovery Tank 5 3 Solution Tank 5 5 Vacuum 5 7 Wheels Frame 5 9 Pump 5 11 Tools Standard 5 15 Vacuum Hose Rack CMPSR 5 17 Wiring Schematic 5 19 Su...

Page 4: ...vice Schedule Machine Troubleshooting MODEL _____________________________________ DATE OF PURCHASE ________________________ SERIAL NUMBER ____________________________ SALES REPRESENTATIVE ___________________ DEALER NAME ______________________________ Copyright 2003 Windsor Industries Printed in USA The PARTS LIST section contains assembled parts illustrations and corresponding parts list The parts...

Page 5: ...e center Do not pull or carry machine by electrical cord use as a handle close a door on cord or pull cord around sharp edges or corners Do not run machine over cord Keep cord away from heated surfaces Do not unplug machine by pulling on cord To unplug grasp the electrical plug not the electrical cord Do not handle the electrical plug or machine with wet hands Do not operate the machine with any o...

Page 6: ...be followed for safe operation of equipment Report machine damage or faulty operation immediately Do not use the machine if it is not in proper operating condition Following is information that signals some potentially dangerous conditions to the operator or the equipment Read this information carefully Know when these conditions can exist Locate all safety devices on the machine Please take the n...

Page 7: ... grounded outlet is not available The temporary adaptor should be used only until a properly grounded outlet Fig A can be installed by a qualified electrician The green colored rigid ear lug or wire extending from the adaptor must be connected to a permanent ground such as a properly grounded outlet box cover Whenever the adaptor is used it must be held in place by a metal screw Improper connectio...

Page 8: ...90230 02 22 07 NOTE These drawings indicate the location of safety labels on the Compass If at any time the labels become illegible contact your Windsor representative for prompt replacement WARNING LABEL 86242230 PRV NO 500009 2 4 ...

Page 9: ...cm Dimensions Width 24 75 in 62 87cm Power Cable 50 ft 127m 14 gauge LENGTH CMPS WIDTH HEIGHT FRONT VIEW SIDE VIEW LENGTH CMPSR NOTE Hose rack standard ONLY on CMPSR SPECIAL NOTES The sound pressure level at 1m from the machine was measured to be 79 dBA This was a nearfield broadband measurement taken in a typical industrial environment on a tile floor This appliance contains no possible source of...

Page 10: ...r float shut off and recovery tank The wand and wheeled squeegee wipes the dirty solution off the floor The vacuum motor provides suction to draw the dirty solution off the floor and into the recovery tank The float shut off protects the vacuum fan from over filling The recovery tank stores the dirty solution The function of the chemical system is to dispense chemical into the clean water system T...

Page 11: ...Solution Tank 3 Solution Tank Lid 4 Solution Tank Drain Hose 5 Solution Tank Fill Hose 6 Recovery Tank 7 Recovery Tank Lid 8 Recovery Tank Drain Hose 9 Chemical Siphon Caps 10 Electrical Cord 11 High Pressure Hose Storage 12 Vac Hose Rack Standard CMPSR only ...

Page 12: ...02 22 07 5 1 6 4 2 7 8 3 1 Solution Accessory Tool Hook Up 2 Vacuum Accessory Tool Hook Up 3 Pump Switch 4 Vacuum Switch 5 Chemical Selector and Metering Valve 6 Caster Lock 7 Vacuum Circuit Breaker 8 Pump Circuit Breaker 3 4 ...

Page 13: ...adaptor 3 PUMP SWITCH Turns the pump On and Off 4 VACUUM SWITCH Turns the vacuum motor On and Off 3 5 5 CHEMICAL SELECTOR AND METERING VALVE Meters the amount of chemical being dispensed and selects between chemical A or B and turn off 6 CASTER LOCK Locks the wheels in place to keep the machine from moving 7 VACUUM CIRCUIT BREAKER 10 Amp Protects the vacuum motor 8 PUMP CIRCUIT BREAKER 6 Amp Prote...

Page 14: ...e fill hose or pour directly into solution tank Use COLD WATER Add 1 oz of CompassRinse TM to each full solution tank 3 Attach the adapter cap and intake hose to the CompassTM Chemical bottle Refer to the CompassTM Chemical Label for the desired dilution 4 Position the CompassTM machine in the door way lock front casters Start at furthest point in the room and work towards the door 5 Always Spray ...

Page 15: ...rinsing surfaces at high pressure 9 Use Squeegee or Gulper tool to remove standing water 10 Store and secure hoses and tools neatly 11 Drain machine at proper disposal areas Use pressure gun to rinse and clean recovery tank 12 When using dry filter gently remove and wash with water after every use Allow to dry before re using ...

Page 16: ...non compatible materials are not of the type used for carpet cleaning Only use chemicals approved for use with this machine Use of non compatible chemicals may cause machine damage and will not be covered under the warranty Carefully read ingredients on manfacturer s label before using any product in this machine Do not let pump run dry Do not let pump run unattended CHEMICALS Suitable Chemicals N...

Page 17: ...MAINTENANCE CMPS 86290230 02 22 07 4 1 1 Float Shut Off 2 Strainer 3 Circuit Breakers 4 Vacuum Motor 5 Pump 6 Adjustable Unloader Valve ...

Page 18: ... check the stainer for debris Drain the solution tank and clean the solution strainer To remove the strainer turn the bottom part of the strainer counterclockwise until the bottom is separated Clean out the debris from the wire mesh and reassemble Make sure the o ring gasket is in place when reassembled 3 CIRCUIT BREAKERS Circuit breakers interrupt the flow of power in the event of an electrical o...

Page 19: ...s holding the vacuum motor cover to the solution tank 4 Locate the vacuum motor wires and disconnect at the connector 5 Remove the vacuum motor 6 Reverse process to install Carbon Brushes If armature commutator is grooved extremely pitted or not concentric the motor will need to be replaced or sent to a qualified service center Important These brushes wear quicker as the length shortens due to inc...

Page 20: ...Reverse process to install 6 REGULATING UNLOADER ONLY QUALIFIED MAINTENANCE PERSONNEL ARE TO PERFORM THE FOLLOWING REPAIRS UNLOADER REPLACEMENT 1 Turn off all switches and unplug machine 2 Tilt machine back so bottom is exposed 3 Remove the 6 screws that fasten the frame to the solution tank 4 Remove the solution hoses from the fittings on the pump 5 Remove the unloader 6 Reverse process to instal...

Page 21: ... recovery tank and decontaminate if necessary using a Hospital Grade Virucide or a 10 1 bleach to water solution Waste water should be disposed of properly 5 Remove filter to clean Filters used for wet pick up including striper must be thoroughly cleaned before being allowed to dry 6 Check spray jets for full spray pattern NOTE Worn filters can affect vacuum performance Replace the filter when it ...

Page 22: ...out with a wire Loss of vacuum Vac motor hose or dome gasket Replace Pump inlet screen plugged Clean inlet screen Pump circuit breaker tripped Reset breaker Faulty pump switch Call for service Faulty pump motor Call for service Pump air locked Press trigger to open valve on cleaning wand to relieve air Pump runs no solution Internal or external solution line damaged and leaking Replace Jet orifice...

Page 23: ...NOTES CMPS 86290230 02 22 07 4 7 ...

Page 24: ...CONTROLS CMPS 86290230 02 22 07 5 1 ...

Page 25: ...40 14635 1 BREAKER 10A CIRCUIT 9 86002450 22015 1 COUPLER 1 4 QD 10 86002010 14942 2 BOOT 3 8 CIRCUIT BREAKER 11A 86007130 72128 2 SWITCH DPDT 2 POSITION POCKER 11B 86007140 72130 1 SWITCH SPST 2 POSITION ROCKER 12 86290050 1 LABEL SWITCH PANEL CMPS 13 86078140 61415 1 PANEL SWITCH CONTROL 14 86276600 70696 4 SCR 10 X 3 4 PTHSMS SS 15 86282280 39634 2 HOSE 1 4 NYLOBRAID X 23 16 86232110 270699 2 C...

Page 26: ...RECOVERY TANK CMPS 86290230 02 22 07 5 3 RECOVERY TANK CMPS 86290230 02 22 07 5 3 ...

Page 27: ...ILITY MOUNT 7 86004190 39337 1 HOSE 1 5 BLK VAC X 24 8 86177050 03 000176 2 CLAMP HOSE 20 9 86004510 41391 1 HOSE INSERT 10 86004500 41390 1 HOSE CAP 11 86031160 75438 1 TANK RECOVERY COMPASS 12 86199840 090 12A 1 FLOAT CAGE ASM COMPLETE 13 86033250 66402 1 PIPE ASM VACUUM STACK 14 86004000 35255 1 GASKET TANK LID 15 86002620 260 64A 1 ACCESS COVER CLEAR 6 W RIM 16 86275800 70546 6 SCR 8 X 3 4 PFH...

Page 28: ...SOLUTION TANK CMPS 86290230 02 22 07 5 5 ...

Page 29: ...3 5 W RIM 7 86197910 40022 1 HOSEBARB 1 2 MPT X 1 2 POLY DL 8 86233150 20042 1 CLAMP 3 8 HOSE D SLOT 9 86282260 39630 1 HOSE 1 2 CLEAR X 34 10 86240400 40077 1 HOSEBARB 3 4MPT X 1 2 HOSE 11 86243970 500778 1 LABEL COMPASS RIGHT 12 86277040 70781 2 SCR 5 16 18 X 1 2 HHCS SS NP 13 86070490 140657 2 BRKT HOOK TAB 14 86260810 39633 1 HOSE ASM SOLUTION FILL HOSE 15 86234510 270018 1 CORD 1 4 DIA BUNGEE...

Page 30: ...VACUUM CMPS 86290230 02 22 07 27 10 9 11 16 18 12 13 24 4 23 25 15 26 14 GROUND 22 21 28 14 GROUND 26 27 WIRE WIRE 20 19 5 7 ...

Page 31: ...ET 120V VAC WINDSOR 86028720 53266 VAC MOTOR ASM 115V W TERM 12 86010630 87013 3 WASHER 1 4 ID X 5 8 OD SS 13 86005810 57245 3 NUT 1 4 20 HEX NYLOCK SS 14 86010640 87016 2 WASHER 10 LOCK EXT STAR SS 15 86274370 70191 1 SCR 10 24 X 1 2 HHTC TYPE 23 16 86264930 27050 1 CABLE TIE 3 5 UL CSA 17 86002380 20046 1 CLAMP 2 25 WORM GEAR 18 86266130 76044L 2 TERM 14G MALE COUPLER F I 19 86010670 87029 5 WAS...

Page 32: ...WHEELS FRAME CMPS 86290230 02 22 07 5 9 ...

Page 33: ... 86271380 57196 2 NUT 1 2 PUSH ON DOME CAP 3 86010670 87029 18 WASHER 5 16 FLAT SS 4 86277040 70781 10 SCR 5 16 18 X 1 2 HHCS SS NP 5 86014710 1 FRAME PUMP WHEEL MNT 6 86276940 70758 8 SCR 1 4 20 X 3 5 HHCS SS NP 7 86232620 18043 2 CASTER 6 DIA X 4 63 SWIVEL 8 86078800 620001 1 PLATE MOUNT CASTER 9 86270830 57023 8 NUT 5 16 18 HEX NYLOCK SS ...

Page 34: ...PUMP CMPS 86290230 04 20 07 6 10 12 4 2 1 3 9 7 8 16 15 13 14 17 18 19 11 13 5 5 11 ...

Page 35: ...7 86233150 20042 4 CLAMP 3 8 HOSE D SLOT 8 86256090 730262 1 STRAINER 1 2 FPT 80 MESH 9 86001530 40039 2 HOSEBARB 1 2MPT X 1 2 HOSE 90 10 86281980 39549 1 HOSE 1 2ID WIRE BOUND X 5 11 86281390 39356 1 HOSE 3 8ID WIRE BOUND X 12 12 86290280 1 PUMP PUMPTEC 500PSI 13 86233090 20016 2 CLAMP 1 4 ID HOSE 14 86281060 39265 1 HOSE 1 4ID NYLOBRD X 8 15 86177610 11 800090 1 CONN 3 8FP X 1 4P BR 16 86290310 ...

Page 36: ...PUMP CMPS 86290230 04 20 07 3 2 1 4 5 6 5 13 ...

Page 37: ...OM NOTES 1 86014510 1 PUMP ASM 500 PSI 120V CMPS COMPLETE ASSEMBLY 2 86004370 39547 1 HOSE ASM 1 5 BLK VAC X 21 3 86002390 20063 1 CLAMP 1 75 WORM GEAR X 312 4 86264940 27051 2 CABLE TIE 11 38 UL CSA 5 86010650 87018 4 WASHER 10 X 9 16 OD 6 86270990 57090 4 NUT 10 32 HEX NYLOCK SS ...

Page 38: ...TOOLS STANDARD CMPS 86290230 04 20 07 17 3 11 13A 13B 6 4 5 1 2 7 8 9 10 16 5 15 ...

Page 39: ...4 1 NIPPLE 1 4 CLOSE 10 86290400 1 NOZZLE ADJUSTABLE HI LO 11 86005580 56012 1 NIPPLE 1 4 FPT QD 12 86200350 39578 1 HOSE ASM 1 4HP SLTN 25 FT NOT SHOWN 13A 86240180 39637 1 HOSE ASM 1 5 X 30 FT 13B 86240250 39703 1 HOSE ASM 1 5 BLK VAC X 30 CMPSR ONLY 14 86202160 320 05 1 STRAP VELCRO NOT SHOWN 15 86234200 23215 1 CORD SET 14 3 X 50 FT GFCI YLW NOT SHOWN 16 86290380 TOOL SPRAY GUN ASM SERVICE ONL...

Page 40: ...VAC HOSE RACK CMPSR ONLY CMPS 86290230 04 20 07 5 17 ...

Page 41: ...OM NOTES 1 86240630 49499 1 HOSE RACK 2 86276600 70696 3 SCR 10 X 3 4 PTHSMS SS 3 86006590 70088 2 SCR 10 32 X 1 2 PPHMS SS NP 4 86275210 70384 2 SCR 1 4 20 X PHTR BLK DL 5 86270250 03 000133 2 CLAMP 1 4X1 4 BLT VIN DP 6 86005680 57047 2 NUT 20 HEX NYLOCK 7 86068180 140710 1 BRACKET TOP HOSE RACK ...

Page 42: ...OR BLK WHT GRN YLW VAC MOUNT GROUND PANEL GROUND 88951 BLK BLK WHT PUMP MOTOR POWER 86015000 86014950 INCLUDED W PUMP MOTOR 86014970 86014960 3 6 2 5 8 7 1 4 3 6 2 5 8 7 1 4 880420 BLK BLK GRN YEL WHT BLK BLK WHT GRN YEL POWER CORD PUMP MOTOR GROUND BLK GRN YEL WHT 880420 BLK WHT WHT GRN YEL GRN YEL BLK GRN YEL WHT 5 19 ...

Page 43: ...92 00 86135320 140687 BRUSH SET 120V VAC WINDSOR 86028720 53266 VAC MOTOR ASM 115V W TERM 86002010 14942 BOOT 3 8 CIRCUIT BREAKER 86230210 14832 BREAKER 6A VDE CIRCUIT 86001940 14635 BREAKER 10A CIRCUIT 86241930 47419 KIT SQUEEGEE TOOL BLADES 86290270 MOTOR 120V CIM PUMPTEC 86290280 PUMP PUMPTEC 500PSI 86290390 GUN PRESSURE WASH PMPTC 86290400 NOZZLE ADJUSTABLE HI LO PMPTC 86290410 NOZZLE REPLACEM...

Page 44: ...TOOLS DRY CLEAN OPTION CMPS 86290230 04 20 07 5 21 ...

Page 45: ...CMPS 86290230 04 20 07 5 22 REF PART NO PRV NO QTY DESCRIPTION SERIAL NO FROM NOTES 1 86236130 34410 1 FILTER WET DRY 2 86257630 02474 1 TOOL WHEELED BRUSH 3 86257700 02485 1 TOOL DUST BRUSH 4 86286550 47422 REF KIT DRY CLEAN ...

Page 46: ...TOOLS LOW FLOW SPRAY GUN OPTION CMPS 86290230 04 20 07 5 4 3 1 2 6 5 23 ...

Page 47: ... NO PRV NO QTY DESCRIPTION SERIAL NO FROM NOTES 1 86258920 84186 1 VALVE FLOW ADJUSTMENT 2 86290390 1 GUN PRESSURE WASH 3 86005580 56012 1 NIPPLE 1 4 FPT QD 4 86246040 51389 1 LANCE SPRAY GUN 5 86241690 44078 1 JET 1 H VV 8003 6 86041290 47427 REF KIT LOW FLOW SPRAY GUN ...

Page 48: ...TOOLS GROUT CLEANER OPTION CMPS 86290230 04 20 07 5 25 ...

Page 49: ... BR 4 86240190 39639 2 HOSE 1 8 MPT X 1 4 FPT X 12L 5 86090230 87015 4 WASHER 9 16 ID X 1 06 OD SS 6 86241700 44079 2 JET 1 4 MEG 15015 7 86006590 70088 4 SCR 10 32 X 1 2 PPHMS SS NP 8 86088740 02476 1 TOOL GROUT CLEANER 9 86230820 140653 2 BRUSH FLOOR TOOL 10 86270990 57090 4 NUT 10 32 HEX NYLOCK SS 11 86070460 140652 2 BRKT BRUSH MOUNT 12 86276290 70626 4 SCR 10 X 3 4 PPHST HI LO BLK 13 86000480...

Page 50: ...TOOLS HIGH PRESSURE WAND OPTION CMPS 86290230 04 20 07 5 27 ...

Page 51: ...2 86240210 39641 1 HOSE 1 8 MPT X 1 4 MPT X 7 L 3 86274410 70195 1 SCR 10 32 X 1 25 PPHMS SS 4 86258950 84189 1 VALVE 500 PSI W CLAMP 5 86240200 39640 1 HOSE 1 8 MPT X 1 8 MPT X 38L 6 86200810 270 11 1 NIPPLE 1 8 FPT QD FEM BRASS 7 86257680 02480 1 TOOL ALUMINUM WAND 8 86270990 57090 1 NUT 10 32 HEX NYLOCK SS 9 86041300 47432 REF KIT HIGH PRESSURE WAND ...

Page 52: ...TOOLS CARPET TOOL OPTION CMPS 86290230 04 20 07 5 29 ...

Page 53: ...RIAL NO FROM NOTES 1 86200820 270 11A 1 NIPPLE 1 8 FPT QD MALE BRASS 2 86240220 39642 1 HOSE 1 8 MPT X 1 4 FPT X 12L 3 86197360 31016 1 ELBOW 1 4 NPT STREET 4 86090230 87015 4 WASHER 9 16 ID X 1 06 OD SS 5 86241710 44080 1 JET 1 4 H VV 11003 6 86284550 02484 TOOL CARPET CLEANER SERVICE ONLY ...

Page 54: ...STORAGE BAG OPTION CMPS 86290230 04 20 07 5 31 ...

Page 55: ...STORAGE BAG OPTION CMPS 86290230 04 20 07 5 32 REF PART NO PRV NO QTY DESCRIPTION SERIAL NO FROM NOTES 1 86283390 47423 1 KIT STORAGE BAG ...

Page 56: ...CHEMICAL LOCK OPTION CMPS 86290230 04 20 07 5 33 ...

Page 57: ...CHEMICAL LOCK OPTION CMPS 86290230 04 20 07 5 34 REF PART NO PRV NO QTY DESCRIPTION SERIAL NO FROM NOTES 1 86070520 140660 1 BRKT CHEMICAL LOCK ...

Page 58: ...NOTES CMPS 86290230 04 20 07 5 35 ...

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