Windsor CLP12 Operating Instructions Manual Download Page 24 | Manualshive

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BRUSH ASSEMBLY

CLIPPER 98630 09/04/02

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Summary of Contents for CLP12

Page 1: ...Read these instructions before operating the machine MODEL CLP12 Operating Instructions 98630 08 19 03 EE CARPET EXTRACTOR ...

Page 2: ... 16 18 Technical Specifications 19 Service Schedule 20 Parts Lists 21 34 Spare Parts Notes 35 Warranty 36 INSPECTION Carefully unpack and inspect your machine for shipping damage Each unit is operated and thoroughly inspected before shipping and any damage is the responsibility of the carrier who should be notified immediately MODEL DATE OF PURCHASE SERIAL NUMBER SALES REPRESENTATIVE DEALER NAME ...

Page 3: ...horized service center Do not pull or carry machine by electrical cord use as a handle close a door on cord or pull cord around sharp edges or corners Do not run machine over cord Keep cord away from heated surfaces Do not unplug machine by pulling on cord To unplug grasp the electrical plug not the electrical cord Do not handle the electrical plug or machine with wet hands Do not operate the mach...

Page 4: ...emporary adaptor that looks like the adaptor in Fig C may be used to connect this plug to a 2 pole receptacle as shown in Fig B if a properly grounded outlet is not available The temporary adaptor should be used only until a properly grounded outlet Fig A can be installed by a qualified electrician The green colored rigid ear lug or the like extending from the adaptor must be connected to a perman...

Page 5: ...ttent position up requires operator to depress 1 of 3 trigger switches to dispense solution Center position is off 5 Brush Motor Switch Turns on brush motor 6 Vacuum Motor Switch Turns on vacuum motor 7 Trigger Switches Activates electro valve to dispense solution to floor through jets when solution switch is in the intermittent position 8 Brush Motor Circuit Breaker 6 amp Breaker protecting brush...

Page 6: ...ight Adjustment Used to regulate brush height from storage position to various carpet heights 4 Recovery Tank Used to collect dirty cleaning solution 5 Solution Tank Used to hold cleaning solution 6 Solution Dump Hose Facilitates draining excess cleaning solution from solution tank 7 Recovery Tank Dome 8 Solution Tank Lid 9 Solution Tank Fill Hose 10 Vacuum Shoe 11 Brush Housing 12 Front Lifting H...

Page 7: ...CONTROLS COMPONENT LOCATIONS CLIPPER 98630 12 14 98 6 1 Solution Intake Cover 2 Vacuum Intake Cover 3 Float Shut Off 4 Clean Out Opening 5 Pour Spout 6 Lift Handle 2 1 3 4 5 6 6 ...

Page 8: ...very tank CHEMICALS Suitable Chemicals Non Compatible Chemicals Alkalis Aldehydes Detergents Aromatic Hydrocarbons Hydroxides SP Butyls Soaps Carbon Tetrachloride Vinegar Clorox Chlorinated Bleaches Chlorinated Hydrocarbons Lysol Methyl Ethel Ketone MEK Perchorethylene perc Phenolics Trichlorethylene D Limonene STEP 1 STEP 2 STEP 3 STEP 4 RECOVERY TANK SOLUTION TANK Remove solution tank lid Replac...

Page 9: ...circuit breaker trips raise brush to prevent damage to motor or carpet Plug cord into grounded outlet Note Be sure dome is seated on recovery tank and float shut off is installed correctly Turn on brush and vacuum motor switches ON I Turn on solution switch for continuous spray or set switch to intermittent to allow use of trigger switches STEP 1 STEP 2 STEP 3 STEP 4 CORRECT INCORRECT 1 8in 3mm SO...

Page 10: ...trigger switches in the on position with the fingers and is typically used in small areas where short cleaning passes are made The continuous setting allows the operator to set the switch in the on position with one touch and is typically used in large areas where long cleaning passes are made Lower machine to floor Adjust handle to comfortable operating position Tip machine back by main handle to...

Page 11: ...moving to the next cleaning pass Overlap brush contact area approximately 1inch STEP 1 STEP 2 STEP 3 Start at wall closest to power outlet For small areas pull straight back without pushing down on handle 1in 25mm OFF 1ft 30cm 1 This machine can be operated in either direction For smaller areas operate the machine by pulling rearward 2 For larger unobstructed areas flip the handle and use the mach...

Page 12: ...r large areas flip handle and operate machine in parallel passes overlapping brush path Clean perimeter last During operation observe the following The Clipper is equipped with clear internal covers to facilitate operator viewing of dirty solution and vacuum air flow During operation observe the vacuum intake cover Large amounts of water or foam entering the vacuum system can damage the vacuum mot...

Page 13: ... 12 14 98 12 To speed drying use a Windblower fan Empty recovery tank by releasing dump hose Use a hose with cold water to clean out the recovery tank Also drain solution tank after each use STEP 7 STEP 8 RECOVERY DRAIN SOLUTION DRAIN ...

Page 14: ...age position Squeeze handle on accessory tool to begin cleaning STEP 3 STEP 4 STEP 1 STEP 2 Use only one of the following acceptable accessory tools CST DDH DH DHT UPH 3 SW SW PRO SFW 39504 Pull back collar and insert over machine mounted fitting then release collar to lock into place Lift door on front of vacuum shoe and insert 1 inch hose cuff into hole SOLUTION VACUUM ON OFF INT BRUSH ...

Page 15: ...e 2 Dome gasket defective or missing 3 Vacuum hose cracked or hose cuff loose 4 Recovery tank full float ball stuck in the up position 1 Remove debris from vac shoe 2 Replace as necessary 3 Replace or repair as necessary 4 Turn off vac motor Drain and rinse recovery tank Poor Or No Water Flow Carpet Is Streaky 1 Main pump switch off 2 Jets clogged or missing 3 Solution filter clogged 4 Faulty sole...

Page 16: ...WIRING DIAGRAM CLIPPER 98630 10 19 02 15 ...

Page 17: ...rce 1 Empty unused cleaning solution from the solution tank 2 Inspect and clean filter screen in solution tank 3 Flush pumping system with 4 or 7 liters of clean hot water 4 After each use rinse tank with fresh water Periodically inspect the recovery tank and decontaminate if necessary using a Hospital Grade Virucide or a 1 10 bleach to water solution Waste water should be disposed of properly 5 C...

Page 18: ...expose the inside of the frame 4 Remove solution hoses from fittings in pump 5 Remove the 2 screws that fasten the pump to the frame 6 Reverse process to install pump 62759 05016 WARNING The green ground wire must be attached for safe operation See wiring diagram Note When replacing carbon vac motor brushes loosen wire terminal BEFORE removing screws on bracket Important These brushes wear quicker...

Page 19: ...hine 2 Remove recovery tank 3 Remove the 2 screws that fasten the solution tank to the frame and tilt tank back to expose the inside of the frame 4 Remove solution hoses from fittings in pump 5 Remove the 2 screws that fasten the pump to the frame 6 Reverse process to install pump PUMP REPLACEMENT PARTS FOR FLOJET 100 PSI 65201 Diaphragm 29219 Motor 53245 Valve Asm 84166 Pump Head 65204 ...

Page 20: ...SI diaphragm style internal bypass SOLUTION CAPACITY 12 gallons 45 5ltr RECOVERY CAPACITY 12 gallons 45 5ltr BRUSH SPEED 1000 rpm GENERAL DIMENSIONS WEIGHT Vacuum shoe 20 51 cm cast aluminum with spring loaded down pressure WHEELS 2 10 dia 25 cm wheels by 2 WEIGHT 105lbs 48kg LENGTH 28 71 cm HEIGHT 46 117 cm WIDTH 24 61 cm SOLUTION SPRAY 2 quick change jets POWER CABLE 50 12 7 m 14 gauge 24 61cm 2...

Page 21: ...solution tank and remove and clean vacuum intake screen Clean outside of all tanks and check for damage Run vac motor for at least one minute to allow motor to dry Store with dome off tank to allow the tank to dry Check all bearings for noise Check all gaskets for wear and leakage Check vacuum intake screen for damage replace if necessary Check pump pressure observe spray pattern and check with ga...

Page 22: ...FRAME ASSEMBLY CLIPPER 98630 06 13 00 21 34 33 B 6 9 36 12 A 19 18 21 37 26 3 SEE PG 31 25 24 14 13 7 15 10 11 22 5 8 20 28 27 16 2 16 20 35 29 30 32 C SEE PG 29 8 4 31 ...

Page 23: ...4 20 X 1 2 PPHMS SS 16 70066 10 SCR 10 32 X 3 4 PPHMS 17 OPEN 18 87013 2 WASHER 1 4 ID X 5 8 OD SS 19 87025 2 WASHER 1 4 LOCK EXT STAR SS 20 87018 10 WASHER 10 X 9 16 OD 21 70074 2 SET SCR 10 32 X 1 4 KCP 22 73197 1 STRAIN RELIEF 90 DEGREE 23 OPEN 24 89114 2 WHEEL 1 5 16 X 9 625 DIA 25 03107 1 AXLE 5 8 X 17 06L 26 99667 10 HEAT SHRINK 3 4 ID UL CSA 27 73943 1 SEAL FRAME TANK 28 20041 1 CLAMP 2 0 W...

Page 24: ...BRUSH ASSEMBLY CLIPPER 98630 09 04 02 23 25 9 3 2 46 5 31 25 29 30 18 38 39 16 30 34 44 36 33 17 20 37 26 24 11 8 15 3 26 19 6 21 35 28 29 25 17 32 23 14 30 22 4 27 1 16 7 10 12 13 25 40 41 42 43 45 47 ...

Page 25: ... 2 OD 6GR MICRO V 22 66192 1 PIN ROLL 1 4 X 1 25L 23 67411 1 ROLLER 1 9 DIA X 10 5 LG 24 70043 2 SCR 10 32 X 5 8 PFHMS 25 70088 6 SCR 10 32 X 1 2 PPHMS SS DL 26 70177 7 SCR 10 32 X 1 2 FHMS SS 27 70232 2 SCR 10 32 X 3 8 FHMS SS 28 70497 2 SCR 10 24 X 1 2 SHCS 29 87016 4 WASHER 10 LOCK EXT STAR SS 30 87018 6 WASHER 10 X 9 16 OD 31 70675 4 SCR 1 4 20 X 5 8 THMS PLTD NP 32 12525 1 BRUSH 18L X 3 38 OD...

Page 26: ...PUMP ASSEMBLY CLIPPER 98630 11 13 00 25 3 20 4 13 10 16 6 5 11 15 19 18 1 20 7 16 8 21 17 9 2 14 12 25 26 23 29 24 26 D SEE PG 31 27 28 TO SERIAL 1000030021 4 13 30 ...

Page 27: ...2 SCR 1 4 20 X 5 8 HHCS SS 12 34355 1 FITTING 1 4 TUBE Y QC 13 78419 1 TEE 3 8 MPT X 3 8 TUBE QC 14 84160 1 VALVE ASM SOLENOID CLP FAMILY 15 87191 2 WASHER 1 4 IDX1 0OD FLAT SS 16 87018 4 WASHER 10 X 9 16 OD 17 87192 2 WASHER 7 16 X 3 4 X 19RUBBER 18 56014 1 NIPPLE 1 4 CLOSE 19 56012 1 NIPPLE 1 4 FPT QD 20 31076 2 ELBOW 1 4 MPT X 3 8 TUBE QC 21 70162 2 SCR 10 32 X 3 8 PPHMS SS 22 OPEN 23 880278 1 ...

Page 28: ...VACUUM SHOE ASSEMBLY CLIPPER 98630 6 10 99 27 4 7 13 3 10 7 5 6 11 8 2 1 12 11 ...

Page 29: ...57245 4 NUT 1 4 20 HEX NYLOCK SS 4 70351 2 SCR 10 32 X 3 8 HHTR W STAR 5 70360 4 SCR 1 4 20 X 75 PPHMS PHIL 6 70390 4 SCR 1 4 20 X 1 FHCS PLTD 7 73958 8 SPACER 3 8ODX 058WX 2814 CRS 8 85040 1 VAC SHOE 18 9 OPEN 10 87013 4 WASHER 1 4 ID X 5 8 OD SS 11 87074 8 WASHER WAVE 3 8ID X3 4D X 125 12 35171 1 GASKET ACCESSORY PORT 13 73955 2 SPRING EXT 38D X2 75L X 055W ...

Page 30: ...TROL PANEL ASSEMBLY CLIPPER 98630 01 25 00 29 13 17 6 12 4 10 15 5 14 16 20 7 1 26 18 11 8 3 9 2 36 33 32 31 30 29 28 27 25 24 23 22 21 35 34 C SEE PG 21 38 37 19 41 45 40 42 42 44 39 43 45 47 46 45 48 49 ...

Page 31: ...21 78418 3 TRIGGER SWITCH 22 50996 1 LABEL CONTROL PANEL CLP ADM 23 57116 2 NUT 6 32 W STAR WASHER PLTD 24 57245 4 NUT 1 4 20 HEX NYLOCK SS 25 70672 2 SCR 1 2 13 X 4 75HHCS GR5 PLT 26 73307 2 SPRING COMP 88D X1 4L X 100W 27 70406 9 SCR 10 X 3 4 PPHST TYPE B 28 70127 6 SCR 6 32 X 1 4 PPHMS SS 29 87026 2 WASHER 6 LOCK EXT STAR SS 30 70105 4 SCR 1 4 20 X 1 75 PPHMS SS 31 70235 2 SCR 6 32 X 1 0 PH BLK...

Page 32: ...SOLUTION TANK ASSEMBLY CLIPPER 98630 3 5 99 31 6 25 16 4 2 30 8 11 15 20 12 7 3 13 16 10 1 9 19 18 A B D SEE PG 21 SEE PG 21 SEE PG 25 26 2 28 29 27 17 5 21 23 24 14 22 7 ...

Page 33: ...1 VAC MOTOR ASM CLP FAMILY 13 70525 6 SCR 10 X 1 0 PPHST TYPE B 14 75261 1 TANK CLP SOLUTION 15 85038 1 VENT COOLING AIR LARGE 16 87018 9 WASHER 10 X 9 16 OD 17 73864 1 STRAINER 3 8 IN NPT 60 MESH 18 87013 3 WASHER 1 4 ID X 5 8 OD SS 19 70085 3 SCR 1 4 20 X 1 2 PPHMS SS DL 20 20092 1 CLAMP 3 5 WORM GEAR 21 35236 1 GASKET TANK L F 22 35237 1 GASKET TANK L R 23 35238 1 GASKET TANK RH 24 40027 1 HOSE...

Page 34: ...RECOVERY TANK ASSEMBLY CLIPPER 98630 06 10 02 33 16 11 7 E 9 2 6 17 13 8 4 15 5 12 E 18 12 14 10 1 3 1B 10B 11B 14B 12 ...

Page 35: ...4351 1 FLOAT SHUT OFF 7 35230 1 GASKET DOME 8 35232 2 GASKET PORT COVER 9 39353 1 HOSE 1 5 X 12 0 DRAIN 10A 41391 1 HOSE INSERT 1000083387 10B 40019 1 HOSEBARB 1 50 DOUBLE MCHD 11A 41390 1 HOSE CAP 1000083387 11B 66227 1 PLUG DRAIN HOSE 12 70114 6 SCR 10 X 3 4 PPHST TYPE B 13 75262 1 TANK CLP RECOVERY 14A 140408 1 BRKT HOSE HOOK 1000083387 14B 140133 1 BRKT RECOVERY HOSE MTG 15 27417 1 CORD 99807 ...

Page 36: ...25 JET MINI PROMAX 9504 44068 25 PUMP ASM CLP ADM 65183 25 VALVE ASM SOLENOID CLP FAMILY 84160 25 GASKET ACCESSORY PORT 35171 27 BREAKER 15A 250VAC 50VDC 14700 29 BREAKER 6A VDE CIRCUIT 14832 29 SWITCH SPST 2 POSITION ROCKER 72130 29 SWITCH DPDT3 POSITION ROCKER 72162 29 VAC MOTOR ASM CLP FAMILY 53789 31 STRAINER 3 8 IN NPT 60 MESH 73864 31 DOME ASM CLP FAMILY 28061 33 FLOAT SHUT OFF 34351 33 PLUG...

Page 37: ...1 years 6 Months Walk Behind Scrubbers 6 years 3 years 1 years 6 Months Walk Behind Sweepers 6 years 1 year 1 years 6 Months Extractors 6 years 3 years 1 years Polishers Elec Burnishers GH 6 years 3 years 1 years Wide Areas Vacuums 6 years 3 years 1 years VacPak Vacuums 6 years 1 year 1 year Air Movers Dri matic TITANä 1 year 1 year 1 year Propane Burnishers Strippers 2 year 1 year Tracer Flex Swe...

Page 38: ...r improper diagnosis 6 Tune up parts such as plugs plug wires and condensers 7 Any design alterations performed by an organization not authorized or specified by Windsor 8 Battery and charger warranties are handled directly with the manufacturer TrojanÒ batteries and LesterÒ chargers 9 High pressure washing 10 Electrical components exposed to moisture If difficulty develops during the warranty per...

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