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Windsor BSCSC264, Operating Instructions Manual, Page: 11 / 97

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Windsor BSCSC264 Operating Instructions Manual Download Page 11

11

Operations

Components

1.

Control Panel

2.

Front Cover

3.

Recovery Tank

4.

Recovery Tank Drain Hose

5.

Scrub Head Shrouds

6.

Solution Tank

7.

Solution Tank Cover

8.

Solution Tank Drain Hose

9.

Solution Strainer

10. Squeegee

11. Aqua-Mizer

12. Top Cover

13. Vacuum Motor

14. Recovery Tank Dome

15. Accessory Pump Port (Optional)

2

7

5

13

6

3

12

14

1

15

4

10

8

9

11

86039070 CUTTER 24V

Summary of Contents for BSCSC264

Page 1: ...86039070 CD 07 06 15 Operating instructions ENG MODELS SC264 10052210 SCC264 10052250 BSCSC264 10052870 SCN264 10052830 Walk Behind Scrubber IPX4 Prior to Serial Number 10052210000704 10052250000224 1...

Page 2: ...oor scrubs the floor with brushes or pads and then vacuums the soiled water back into the recovery tank Warranty Registration Thank you for purchasing a Windsor product Warranty registration is quick...

Page 3: ...eplacing or Installing Scrub Brushes 26 Recovery Tank Float Shut Off 26 Solution Strainer 27 Changing Brush Motors 27 Traction Motor 28 Circuit Breakers 28 Brush Shroud Brush Skirts 28 Vacuum Motor 29...

Page 4: ...r Batteries Scrub Brushes Adjusting Squeegee Scrub Deck Skirts Squeegee Blade Service Schedule The PARTS LIST section contains assembled parts illustrations and corresponding parts list The parts list...

Page 5: ...s for more than normal housekeeping purposes Maintenance and repairs must be done by qualified personnel If foam or liquid comes out of machine switch off immediately Disconnect battery before cleanin...

Page 6: ...tion carefully Know when these conditions can exist Locate all safety devices on the machine Please take the necessary steps to train the machine operating personnel FOR SAFETY DO NOT OPERATE MACHINE...

Page 7: ...7 Safety Safety Label Location NOTE These drawings indicate the location of safety labels on the machine If at any time the labels become illegible promptly replace them 86039070 CUTTER 24V...

Page 8: ...diameter for 26 in 66 cm scrub head 13 in 33 0 cm Scrub brush pressure Mechanical 80 lbs 356N Floating 130 lbs 578N restricted Scrub brush speed 200 rpm Tires 2 x 10 in 25 4 cm non marking foam fille...

Page 9: ...ean square acceleration at the operator s arms was measured to be below 2 5m s2 This was a tri axial third octave band measurement made during normal operation on a composite tile floor The measure me...

Page 10: ...ols the cleaning solution on the floor so that the squeegee can pick it up The brush lift mechanisms and controls are used to raise and lower the deck For heavy scrub pressure lock the lever into the...

Page 11: ...nk Drain Hose 5 Scrub Head Shrouds 6 Solution Tank 7 Solution Tank Cover 8 Solution Tank Drain Hose 9 Solution Strainer 10 Squeegee 11 Aqua Mizer 12 Top Cover 13 Vacuum Motor 14 Recovery Tank Dome 15...

Page 12: ...12 Operations Controls 86039070 CUTTER 24V 3 5 8 6 13 9 4 1 2 15 11 14 10 7 12...

Page 13: ...ITCH OPTIONAL Shuts off machine To shut off machine push the switch To restart machine rotate the switch clockwise 3 SPEED CONTROL KNOB Controls the speed of the machine To increase speed rotate knob...

Page 14: ...he operator to adjust the solution flow to the scrub deck without resetting each time the scrubbing operation is interrupted 9 VACUUM SWITCH Controls the vacuum motor To start vacuum motor press the b...

Page 15: ...a full charge the display may initially indicate a full charge It will also indicate a full charge if the batteries are disconnected then reconnected After a few minutes of operation the meter will gi...

Page 16: ...machine is equipped with this option Filling Solution Tank FOR SAFETY Before leaving or servicing machine stop on level surface turn off machine and remove key 1 Turn the machine power off 2 Set the p...

Page 17: ...ire Do not pick up 1 Turn the machine power on 2 Lower the squeegee 3 Turn the vacuum on 4 Lower the scrub brushes to the floor 5 Turn the scrub brushes on brushes will start when machine is propelled...

Page 18: ...parking brake if your machine is equipped with this option Solution Tank 1 Loosen small drain hose from the retainer then lower hose in direction of the drain 2 Remove the solution tank cover 3 Flush...

Page 19: ...re with dome off tank to allow the tank to dry Check scrub deck skirt Check batteries for corrosion cracks and evidence of overheating Check all bearings for noise Check all gaskets for wear and leaka...

Page 20: ...Squeegee 3 Aqua Mizer 4 Scrub Brushes 5 Recovery Tank Float Shut Off 6 Solution Strainer 7 Brush Motor 8 Traction Motor 9 Circuit Breakers 10 Brush Shroud Brush Skirts 11 Vacuum Motor 6 8 2 9 11 5 1...

Page 21: ...efore and after charging the batteries Never add acid to the batteries use distilled water Do not allow water level to fall below the battery plates Portions of plates exposed to air will be destroyed...

Page 22: ...on and protective clothing when working with batteries Charge batteries in a well ventilated area Leave the battery cover open Use a 24 volt 18 amp maximum output or 25 amp depending on the size of th...

Page 23: ...ched 80 the YELLOW 80 LED will light 4 Batteries will then receive a low current finish charge indicated by the flashing GREEN 100 LED 5 Charging cycle is complete when 100 LED is continuously GREEN 6...

Page 24: ...ee in the up position turn key switch OFF 2 Disconnect vacuum hose from squeegee and loosen both knobs 3 Pull squeegee assembly rearward from the lifting carrier 4 Inspect or repair as necessary and r...

Page 25: ...ce Lower the squeegee and drive forward at least 2 feet 60cm 2 With the squeegee down stop the machine Do not allow machine to roll back FOR SAFETY Before leaving or servicing machine stop on level su...

Page 26: ...und in dirt black heel marks and spills When used with the proper stripper this pad leaves the floor clean and ready for finishing The scrub brushes should be checked before each days work for wire st...

Page 27: ...haft 4 Remove 4 brush motor mounting bolts located under scrub deck 5 Remove brush motor 6 Reverse steps to install Brush Motor Carbon Brush Replacement 1 Scribe alignment mark on motor barrel to moto...

Page 28: ...or shaft Circuit Breakers Circuit breakers interrupt the flow of power in the event of an electrical overload When a circuit breaker is tripped reset it by pressing the exposed button If a circuit bre...

Page 29: ...motor will need to be replaced or sent to a qualified service center Important These brushes wear quicker as the length shortens due to increased heat Spring inside brush housing will damage motor if...

Page 30: ...30 Maintenance Greasing Axle RECOMMENDED GREASING 1 2 strokes of Mobiltemp 78 or compatible clay based or calcium based grease 86039070 CUTTER 24V...

Page 31: ...full Drain recovery tank Recovery tank float system dirty Clean float system Circuit breaker tripped Reset circuit breaker Loose connection Check motor wires and connections Faulty vacuum switch Repla...

Page 32: ...or replace Vent hole in solution tank lid obstructed Clear obstruction from vent hole No power to machine Battery disconnected Check all battery cable connections Emergency shut off activated If incl...

Page 33: ...33 Notes 86039070 CUTTER 24V...

Page 34: ...34 Notes 86039070 CUTTER 24V...

Page 35: ...35 PARTS Parts 86039070 CUTTER 24V...

Page 36: ...36 Control Handle 9 1 2 3 4 6 8 7 5 10 11 86039070 CUTTER 24V...

Page 37: ...VER 3 86254920 2 SPRING COMP 24ODX1 25X 018 4 86231480 2 BUTTON PROPEL 5 86277070 2 SCREW 4 40 X 625 PHPNHMS STL ZNPLT 6 86240990 2 HOUSING BUTTON 7 86277060 4 SCREW 8 32 X 875 PHPNHTC 8 86277050 4 SC...

Page 38: ...38 Cover Front Tank Mount 10 9 8 7 4 5 1 2 6 2 3 3 86039070 CUTTER 24V...

Page 39: ...5 16 X 75 X 04 FLT SS 3 86276780 4 SCREW 5 16 18 X 75 HHCS SS 4 86062530 1 COVER FRONT 24V GRY 5 86377890 2 KNOB 1 36 DIA X 5 16 18 6 86276380 2 SCREW 5 16 18 X 1 25 SCHSET CP SS 7 86278080 2 SCREW 5...

Page 40: ...40 Cover Top Tank Mount 86039070 CUTTER 24V 8 5 7 1 2 3 5 3 6 3 9 10 4 3 10...

Page 41: ...3 86010670 10 WASHER 5 16 X 75 X 04 FLT SS 4 86239630 1 HINGE COVER TO TANK 5 86276780 4 SCREW 5 16 18 X 75 HHCS SS 6 86073700 1 BRTK TANK LEFT 7 86069630 1 BRKT TANK RIGHT 8 86233390 1 CLAMP 7 8 DIA...

Page 42: ...42 Decal 86039070 CUTTER 24V 8 1 2 3 5 6 7 4...

Page 43: ...86243560 1 LABEL CUTTER RIGHT 2 86243540 1 LABEL ELEC PANEL 24V BASIC 3 86243530 1 LABEL ELEC PANEL LOWER 24V 4 86243600 1 LABEL SQUEEGEE LEVER 5 86243550 1 LABEL CUTTER LEFT 6 86243180 1 LABEL SOLUTI...

Page 44: ...44 Electrical Panel 4 35 6 10 10 8 17 9 DETAIL A SEE DETAIL A 34 14 16 5 36 31 13 13 29 29 12AB 21 23 9 22 24 9 25 19 20 18 28 33 26 27 29 30 7 15 1 2 3 32 37 36 40 86039070 CUTTER 24V...

Page 45: ...1 PLATE ELECT PANEL BACK 19 86254440 2 SPACER 166IDX 313ODX 375L AL 20 86002950 1 CONTROLLER 24VDC PROPEL MOTOR 21 86270850 2 NUT 8 32 HEX NYLOCK SS 22 86003250 1 CIRCUIT BOARD SOL FLOAT WIRED 23 8627...

Page 46: ...46 Lift Handle 2B 5 4 6 7 8 4 9 10 3 2A 1 11 3 4 86039070 CUTTER 24V...

Page 47: ...1 PLATE LEVER NOTCH BASIC 3 86259410 2 WASHER 510 X 1 X 063 THR 4 86010670 6 WASHER 5 16 X 75 X 04 FLT SS 5 86276780 4 SCREW 5 16 18 X 75 HHCS SS 6 86006930 2 SCREW 5 16 18 X 1 SCHBTNHCS SS 7 86066860...

Page 48: ...48 Lift Handle Linkage 3 2 4 5 6 8 7 11 12 16 15 13 7 10 15 13 7 10 1 9 10 7 17 7 8 7 13 14 18 86039070 CUTTER 24V...

Page 49: ...PLATE PIVOT 7 86010630 6 WASHER 1 4 X 625 FLT SS 8 86273820 3 SCREW 1 4 20 X 1 25 HHMS SS 9 86069610 1 BRKT SCRUB DECK PIVOT 24V 10 86271870 3 NUT 1 4 20 HEXTHIN NYLOCK SS 11 86008650 1 PIN COTTER RIN...

Page 50: ...50 Recovery Tank 86039070 CUTTER 24V 1 13 19 21 7 11 18 12 17 16 15 14 7 8 9 26 22 23 11 25 20 6 5 3 4 2 26 24 10...

Page 51: ...7650 2 GASKET 1 1 2 COMPRESSION 11 86005660 2 NUT 1 5 SLIP JOINT 12 86002400 1 CLAMP 2 0 WORM GEAR X 312W 13 86004180 1 HOSE 1 5 BLK VAC X 28 14 86002840 1 CUFF 1 5 SLIP X 1 5 HOSE 15 86008400 1 TETHE...

Page 52: ...52 Scrub Brush Pad Driver 86039070 CUTTER 24V 1 6 9 4 8 5 7 2B 2A 2C 3 5 7 5 6 9 4 8...

Page 53: ...9980 2B 86000230 2 BRUSH 13 NYLON SD U19981 2C 86000240 2 BRUSH 13 MILD GRIT SD U19982 3 86005070 1 LOCK PAD CENTER SNAP TWO STEP 4 86276590 3 SCREW 12 11 X 1 PHPNHSMS SS TYPEA 5 86276580 4 SCREW 8 32...

Page 54: ...54 Scrub Deck Aqua Mizer 26IN Scrubhead 1 2 3 4 7 14 7 14 8 7 9 8 7 10 11 13 12 19 18 17 16 12 15 22 23 15 17 18 5 6 20 21 86039070 CUTTER 24V...

Page 55: ...IN 10 86256000 2 STRAP AQ BACK L 13 IN 11A 86001410 1 BLADE 13 IN LEFT 11B 86135150 1 BLADE 13IN LT URETHANE 12 86276960 9 SCREW 1 4 20 X 1 CARR SS 13 86249530 1 PLATE AQ ATTACH L 13 14 86273810 2 SCR...

Page 56: ...56 Scrub Deck Motors 5 4 3 10 9 8 7 6 2 1 86039070 CUTTER 24V...

Page 57: ...830 2 CABLE TIE 375 X 24 7 3 86010790 8 WASHER 3 8 X 680 X 094 SPL STL ZNPLT 4 86276970 8 SCREW 3 8 16 X 75 HHCS SS 5 86007020 2 SCREW 5 16 18 X 1 25 HHCS SS NP 6 86279130 2 WASHER 5 16 X 583 X 078 SP...

Page 58: ...58 Scrub Deck Skirt 2 5 18 19 6 7 21 9 13 14 1 17 9 8 3 4 8 1 15 16 9 8 12 11 10 20 22 23 24 86039070 CUTTER 24V...

Page 59: ...SHER 5 16 X 562 X 063 FLT STL PSVT 10 86270920 4 NUT 6 32 HEX NYLOCK SS 11 86273950 4 SCREW 6 32 X 5 PHPNHMS SS 1000094309 12 86062950 1 SHROUD SCRUB DECK 26IN RIGHT 13 86011020 1 WHEEL 3 DIA CUSHION...

Page 60: ...60 Scrub Deck Lift Linkage 26In Scrubdeck 7 1 2 3 4 5 4 5 7 4 3 8 6 7 7 7 7 4 5 11 12 4 13 9 4 10 86039070 CUTTER 24V...

Page 61: ...740 2 SCREW 1 4 20 X 1 5 HHCS SS 4 86010630 8 WASHER 1 4 X 625 FLT SS 5 86271870 10 NUT 1 4 20 HEXTHIN NYLOCK SS 6 86069920 1 BRKT ANGLE SUPPORT RIGHT 7 86259400 10 WASHER 510 X 1 THR 8 86228920 2 BUS...

Page 62: ...62 Scrub Deck Lift Linkage Center 1 2 3 4 5 6 7 8 9 10 6 12 13 14 2 2 2 2 3 1 1 6 6 4 4 12 13 2 5 5 10 2 5 5 2 2 3 2 1 2 3 7 4 4 6 4 4 5 2 6 6 11 4 86039070 CUTTER 24V...

Page 63: ...4 86259400 8 WASHER 510 X 1 THR 5 86259410 6 WASHER 510 X 1 X 063 THR 6 86271870 10 NUT 1 4 20 HEXTHIN NYLOCK SS 7 86228920 2 BUSHING 252 X 503 X 1 BRZ 8 86070210 1 BRKT SCRUB DECK LIFT L H 9 86070200...

Page 64: ...64 Scrub Deck Lift Linkage Front Rear 1 2 3 4 5 6 7 8 10 11 12 13 14 15 9 5 5 8 11 10 11 8 9 11 11 8 5 14 16 16 5 17 8 7 5 7 86039070 CUTTER 24V...

Page 65: ...25 FLT SS 6 86273820 1 SCREW 1 4 20 X 1 25 HHMS SS 7 86271870 6 NUT 1 4 20 HEXTHIN NYLOCK SS 8 86259410 5 WASHER 510 X 1 X 063 THR 9 86228920 2 BUSHING 252 X 503 X 1 BRZ 10 86276780 4 SCREW 5 16 18 X...

Page 66: ...66 Solution 18 14 9 13 15 17 20 16 19 21 13 1 2 3 4 25 6 7 8 10 12 11 SEIZE ANTI 5 22 13 22 13 23 24 86039070 CUTTER 24V...

Page 67: ...70 1 PLATE BEARING COVER 12 86197910 1 HOSEBARB 1 2MPT X 1 2 POLY DL 13 86010670 13 WASHER 5 16 X 75 X 04 FLT SS 14 86276920 7 SCREW 3 8 16 X 1 HHCS SS NP 15 86279590 2 WASHER 3 8 SEG STL GALV WAS 870...

Page 68: ...68 Solution 86039070 CUTTER 24V 7 2 3 6 8 4 10 9 1 5 13 12 11 10 4...

Page 69: ...1 38 UL CSA 7 86282190 1 HOSE 1 2ID WIRE BOUND X 13 8 86007560 1 STRAINER 1 2 HOSE 20 MESH 86005870 1 O RING SEAL FILTER SEAL RON VIK 86007750 1 SCREEN 20 MESH STRAINER SCRBR 86313160 CAP STRAINER SHO...

Page 70: ...70 Squeegee 26In Scrubhead 86039070 CUTTER 24V 37 34 36 5 34 31 32 33 35 7 2 6 29 30 13 15 39 2 3 4 5 10 9 8 7 22 18 19 20 21 24 23 11 12 25 26 27 28 1 17 14 16...

Page 71: ...2 125GL POP AL 18 86276920 2 SCREW 3 8 16 X 1 HHCS SS NP 19 86010790 2 WASHER 3 8 X 680 X 094 SPL STL ZNPLT 20 86005840 2 NUT 3 8 16 CPL SS 21 86082450 1 PLATE SQUEEGEE BOTTOM 35 22 86008390 1 TUBE AS...

Page 72: ...72 Squeegee Lift Linkage Lower 86039070 CUTTER 24V 1 2 3 4 5 6 7 1 8 9 10 11 12 13 14 15 16 17...

Page 73: ...6 86009200 1 KNOB 3 8 16 4 PRONG ALUM 7 86279510 1 WASHER 3 8 X 1 X 083 FLT STL ZNPLT 8 86082150 1 PLATE SQUEEGEE MOUNT 9 86007270 1 SPRING COMP 1 100DX2 0LX 148W 10 86005630 1 NUT 3 8 16 HEXTHIN NYL...

Page 74: ...74 Vacuum 86039070 CUTTER 24V 4 15 1 5 6 10 9 5 4 11 12 14 3 2 13 7 8...

Page 75: ...2W 6 86271870 3 NUT 1 4 20 HEXTHIN NYLOCK SS 7 8 86005460 1 VAC MOTOR ASM 24VDC 3 STAGE 86230810 BRUSH SET 24V 3ST VAC AMETEK SERVICE ONLY 86326980 BRUSH SET 24 36V VAC WINDSOR 1000122411 SERVICE ONLY...

Page 76: ...76 Wheels Frame 86039070 CUTTER 24V 4E 4D 6 8 7 9 10 1 2 5 4A 4C 3 4B 11...

Page 77: ...54660 WHEEL 10 BLK KNBY POLY FILL OPTIONAL 4E 86354670 WHEEL 10 N MARKING POLY FILL OPTIONAL STANDARD ON BSCSC264 5 86000800 1 AXLE MOTOR 24 VDC 5A 86216150 BRUSH SET 24V TRANSAXLE 2 SERVICE ONLY 5B 8...

Page 78: ...78 Wiring Battery 86039070 CUTTER 24V 1 2 3 4 5 6 7 8 13 1 9 11 10 12...

Page 79: ...008920 8 BOOT RUBBER TERM ISOLATOR 5 86009000 3 WIRE4X9 5BK 5 16RINGX5 16RING 6 86010850 1 WIRE 4X20RD CTERM X 5 16RING 7 86010860 1 WIRE 4X20 BK CTERM X5 16RING 8 86260520 2 WIRE 4X67 BK CTERM X 5 16...

Page 80: ...RED 1 B HOUR 3 2 POT 32 RED REV VAC ROCKER 10 RED 64 RED 49 50 BLK 43 59 BLK 19 66 BLK E STOP 58 RED SWITCH 61 BLK 28 WHT 27 GRN 62 BLK 26 RED 61 BLK 26 RED 63 RED DIAGRAM B 29 YLW 30 RED METER 6 BLK...

Page 81: ...CRIPTION SERIAL NO FROM NOTES 1 86238990 1 HARNESS PANEL DELUXE 2 86261210 2 DIODE ASM 76008 X 76008 3 86003410 1 DIODE ASM 76075 X 76075 4 86267340 2 WIRE 22 RED 18 76040 X 76075 5 86269300 1 WIRE 16...

Page 82: ...BRUSH MOTOR RIGHT BRUSH MOTOR 76 RED 77 BLK 74 RED 75 BLK 69 RED 68 GRN YLW SOLENOID VAC MOTOR 72 RED 73 BLK PROPEL MOTOR 78 RED 79 BLK A B DIAGRAM A 77 BLK 73 BLK DIAGRAM B 76 RED 75 BLK 74 RED 79 BL...

Page 83: ...83 86039070 CUTTER 24V Wiring Group Main Harness REF PART NO QTY DESCRIPTION SERIAL NO FROM NOTES 1 86238980 1 HARNESS MAIN...

Page 84: ...84 86039070 CUTTER 24V Wiring Schematic SC264 86261210 86261210 86003410 INDICATES OPTIONAL ACCESSORY...

Page 85: ...85 86039070 CUTTER 24V Wiring Schematic SCC264 86003410 86261210 86261210 INDICATES OPTIONAL ACCESSORY...

Page 86: ...86 Notes 86039070 CUTTER 24V...

Page 87: ...87 OPTIONS Options 86039070 CUTTER 24V...

Page 88: ...88 Brake 86039070 CUTTER 24V 1 2 3 4 5 6 7 9 10 13 8 10 14 12 11 2 8 2 1 4 17 9 9 15 16 11 11 12 14...

Page 89: ...W 6 86070070 1 BRKT LOWER BRAKE MOUNT 24V 7 86234850 1 CRANK BRAKE 8 86272610 2 PIN CLEVIS 5 16 X 3 4 L PLTD 9 86231820 1 CABLE PARK BRAKE 10 86008660 2 COTTER 5 16 RING 11 86010630 6 WASHER 1 4 ID X...

Page 90: ...90 Emergency Stop 1 86039070 CUTTER 24V...

Page 91: ...91 86039070 CUTTER 24V Emergency Stop REF PART NO QTY DESCRIPTION SERIAL NO FROM NOTES 1 86007180 1 SWITCH EMERGENCY STOP 2 86269300 1 WIRE 16 RED 18 STRIP X STRIP NOT SHOWN...

Page 92: ...92 Accessory Pump 1 3 2 4 17 6 8 9 10 11 TO FILTER EXISTING HOSE 3 3 2 5 TO COUPLING 3 7 17 3 16 3 BRACKET RECOVERY SOLUTION 10 15 14 13 12 86039070 CUTTER 24V...

Page 93: ...86001550 1 HOSEBARB 3 8MPT X 3 8 90D 8 86026370 1 PUMP ASM 24V ACCESSORY 9 86197940 1 HOSEBARB 3 8MPT X 1 2 90 D DL 10 86270990 4 NUT 10 32 HEX NYLOCK SS 11 86010650 4 WASHER 10 X 9 16 OD 12 86197620...

Page 94: ...94 Battery Charger SCC264 86039070 CUTTER 24V...

Page 95: ...5810 6 NUT 1 4 20 HEX NYLOCK SS 6 86275490 6 SCREW 1 4 20 X 1 SCHBTNHCS BLKOX 7 86279520 8 WASHER 1 4 X 625 X 065 FLT BLK ZNPLT 8 86268010 1 WIRE 20 RED 16 76033 X STRIP 9 86268000 1 WIRE 12 RED 16 76...

Page 96: ...RELAY 24VDC 100A 86007140 SWITCH SPST 2 POSITION ROCKER 86009200 KNOB 3 8 16 4 PRONG ALUM 86007430 SQUEEGEE REAR BLADE LINTEX 86008020 SQGE BLADE FRONT LINATEX 35 86003990 GASKET DOME 86236410 FLOAT V...

Page 97: ...97 Notes 86039070 CUTTER 24V...

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