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MAINTENANCE

 

CADET  86038220  03/16/07 

 

4-3 

 

WARNING: 

ONLY QUALIFIED 
MAINTENANCE 
PERSONNEL ARE TO 

PERFORM THE FOLLOWING REPAIRS. 

 

 

VACUUM MOTOR REPLACEMENT

 

1.  Turn off all switches and unplug machine. 

2. Remove 

recovery 

tank. 

3.  Remove the (2) screws that fasten the solution tank to 

the frame, and tilt tank back to expose the inside of the 
frame. 

4.  Locate the vacuum motor wires and disconnect at the 

connector. Close the solution tank. 

5.  Remove the (6) screws holding the vacuum motor cover 

(p/n 27809) to the solution tank. 

6.  Remove the vacuum motor. 

7.  Reverse process to install vacuum motor. 

 

Vacuum Motor Carbon Brushes Replacement (Windsor) 

WARNING:

 The green 

ground wire must be 
attached for safe operation. 
See wiring diagram. 

End Cap 

Carbon  
Brushes  

If armature commutator is grooved, extremely pitted or not 
concentric, the motor will need to be replaced or sent to a 
qualified service center. 

Important: 
These brushes wear quicker as the length shortens due to 
increased heat. Spring inside brush housing will damage 
motor if brushes are allowed to wear away completely. 

Periodically check the length of the carbon brushes. Replace 
both carbon brushes when either is less than 3/8" (9.5mm) 
long. 

3
8

 [9.5mm]

Important: 
These brushes wear quicker as the length shortens due to 
increased heat. Spring inside brush housing will damage 
motor if brushes are allowed to wear away completely. 

Periodically check the length of the carbon brushes. Replace 
both carbon brushes when either is less than 3/8" (9.5mm) 
long. 

3/8 (9.5mm) 

Vacuum Motor Carbon Brushes Replacement (Ametek) 

Note:  When replacing carbon brushes loosen wire terminal 
BEFORE removing screws on bracket. 

Note:

   

Place  
stop in 
groove. 

Wire

Terminal

WARNING:

 The green 

ground wire must be 
attached for safe operation. 
See wiring diagram. 

End Cap 

Carbon  
Brushes  

Wire Terminal 

If armature commutator is grooved, extremely pitted or not 
concentric, the motor will need to be replaced or sent to a 
qualified service center. 

Summary of Contents for 10080220

Page 1: ...Read these instructions before operating the machine MODEL CDT7 10080220 Operating Instructions 86038220 09 27 07 PRV NO 98626 UU CARPET EXTRACTOR...

Page 2: ...NS GUIDE NUMBER ___________________ PUBLISHED __________________________________________ For the name and address of your dealer contact Windsor Industries YOUR DEALER Name ___________________________...

Page 3: ...3 5 Operations 3 6 Cleaning Procedure 3 8 Accessory Tool Usage 3 10 MAINTENANCE Service Schedule 4 1 Periodic Maintenance 4 2 Daily Regular Maintenance 4 2 Vacuum Motor Replacement 4 3 Belt Replaceme...

Page 4: ...on contains assembled parts illustrations and corresponding parts list The parts lists include a number of columns of information MODEL _____________________________________ DATE OF PURCHASE _________...

Page 5: ...er Do not pull or carry machine by electrical cord use as a handle close a door on cord or pull cord around sharp edges or corners Do not run machine over cord Keep cord away from heated surfaces Do n...

Page 6: ...followed for safe operation of equipment Report machine damage or faulty operation immediately Do not use the machine if it is not in proper operating condition Following is information that signals s...

Page 7: ...at is properly installed and grounded in accordance with all local codes and ordinances This appliance is for use on a nominal 115 volt circuit and has a grounded plug that looks like the plug in Fig...

Page 8: ...ION CAPACITY 7 gallons 26 5ltr RECOVERY CAPACITY 7 gallons 26 5ltr BRUSH SPEED 1000 rpm GENERAL DIMENSIONS WEIGHT Vacuum shoe 17 43 18 cm cast aluminum with spring loaded down pressure WHEELS 2 10 dia...

Page 9: ...o floor through jets Intermittent off and continuous settings 5 Vacuum Motor Switch Turns on vacuum motor 6 Brush Motor Circuit Breaker 6 amp Breaker protecting brush motor 4 1 7 Vacuum Motor Circuit...

Page 10: ...cleaning tool vacuum hoses 3 Brush Height Adjustment Used to regulate brush height from storage position to various carpet heights 4 Recovery Tank Used to collect dirty cleaning solution 5 Solution T...

Page 11: ...CONTROLS COMPONENT LOCATIONS 1 Solution Intake Cover 2 Vacuum Intake Cover 3 Float Shut Off 4 Clean Out Opening 5 Pour Spout 6 Lift Handle 6 1 2 4 3 5 6 CADET 86038220 03 16 07 3 4...

Page 12: ...itable Chemicals Non Compatible Chemicals Alkalis Aldehydes Detergents Aromatic Hydrocarbons Hydroxides SP Butyls Soaps Carbon Tetrachloride Vinegar Clorox Chlorinated Bleaches Chlorinated Hydrocarbon...

Page 13: ...re dome is seated on recovery tank and float shut off is installed correctly STEP 3 Adjust brush to proper setting Note For good operation the brush must skim the carpet If circuit breaker trips raise...

Page 14: ...mb and is typically used in small areas where short cleaning passes are made The continuous setting allows the operator to set the switch in the on position with one touch and is typically used in lar...

Page 15: ...Overlap brush contact area approximately 1inch During operation observe the following The Cadet is equipped with clear internal covers to facilitate operator viewing of dirty solution and vacuum air...

Page 16: ...ll controls return brush to storage position and carefully unplug machine STEP 7 To speed drying use a Windblower fan Empty recovery tank by releasing dump hose Use a hose with cold water to clean out...

Page 17: ...gin cleaning STEP 3 STEP 4 STEP 1 Use only one of the following acceptable accessory tools HT 86000610 PRV NO 89227 DDH 86000060 PRV NO 89226 DH 86031540 PRV NO 39504 Pull back collar and insert over...

Page 18: ...clean vacuum intake screen Clean outside of all tanks and check for damage Run vac motor for at least one minute to allow motor to dry Store with dome off tank to allow the tank to dry Check all bear...

Page 19: ...solution from the solution tank 2 Inspect and clean filter screen in solution tank 3 Flush pumping system with 4 or 7 liters of clean hot water 4 After each use rinse tank with fresh water Periodicall...

Page 20: ...e center Important These brushes wear quicker as the length shortens due to increased heat Spring inside brush housing will damage motor if brushes are allowed to wear away completely Periodically che...

Page 21: ...the frame 4 Loosen the 4 screws that hold the brush motor in place and slide motor forward to release tension in belt 5 Remove the 2 screws that fasten the vacuum shoe links p n 05016 to the brush ho...

Page 22: ...REPLACEMENT 1 Turn off all switches and unplug the machine 2 Remove recovery tank 3 Remove the 2 screws that fasten the solution tank to the frame and tilt tank back to expose the inside of the frame...

Page 23: ...WIRING DIAGRAM 86004480 PRV NO 41353 86266890 PRV NO 88655 86268830 PRV NO 88636 86268450 PRV NO 88332 CADET 86038220 03 16 07 4 6...

Page 24: ...ng Replace as necessary Vacuum hose cracked or hose cuff loose Replace or repair as necessary Vacuum Motor Runs But Suction Is Poor Recovery tank full float ball stuck in the up position Turn off vac...

Page 25: ...MAINTENANCE CADET 86038220 03 16 07 4 8 THIS PAGE INTENTIONALLY LEFT BLANK...

Page 26: ...FRAME ASSEMBLY CADET 86038220 03 16 07 5 1 32 28 31 30 B 6 9 33 12 A 19 18 21 34 26 3 4 25 24 14 13 7 15 10 11 22 5 8 20 29 27 16 2 SEE SOLUTION TANK...

Page 27: ...288 2 PLUG 9 16 OD BLK NYLON 15 86006580 70085 2 SCR 1 4 20 X 1 2 PPHMS SS 16 86273980 70066 2 SCR 10 32 X 3 4 PPHMS 17 OPEN 18 86010630 87013 2 WASHER 1 4 ID X 5 8 OD SS 19 86010660 87025 2 WASHER 1...

Page 28: ...USH ASSEMBLY CADET 86038220 03 16 07 5 3 31 25 29 30 18 38 39 16 30 34 17 20 37 26 24 11 8 15 3 26 19 6 21 35 28 29 25 17 32 23 14 30 22 4 27 1 16 7 10 12 13 25 40 41 42 43 33 45 36 44 47 25 9 3 2 46...

Page 29: ...O V 22 86006220 66192 1 PIN ROLL 1 4 X 1 25L 23 86006430 67411 1 ROLLER 1 9 DIA X 10 5 LG 24 86006510 70043 2 SCR 10 32 X 5 8 PFHMS 25 86006590 70088 6 SCR 10 32 X 1 2 PPHMS SS DL 26 86006650 70177 7...

Page 30: ...PUMP ASSEMBLY CADET 86038220 03 16 07 5 5 PRIOR TO SERIAL NO 1000166663 3 4 13 10 16 6 5 11 15 19 18 1 20 7 16 21 17 9 2 12 25 26 23 28 24 26 C 20 27 14 8 SEE SOLUTION TANK...

Page 31: ...86273750 70011 2 SCR 1 4 20 X 5 8 HHCS SS 12 86003640 34355 1 FITTING 1 4 TUBE Y QC 13 86008370 78420 1 TEE 1 4 MPT X 3 8 TUBE QC 14 86026940 84160 1 VALVE ASM SOLENOID CLP FAMILY 15 86010810 87191 2...

Page 32: ...PUMP ASSEMBLY CADET 86038220 03 16 07 5 7 29 8 14 27 SEE SOLUTION 20 C 26 24 26 12 23 2 9 17 21 16 7 20 1 18 19 15 11 5 6 16 10 13 3 TANK 28 29 28 4 FROM SERIAL NO 1000166663...

Page 33: ...1 4 20 X 5 8 HHCS SS 12 86003640 34355 1 FITTING 1 4 TUBE Y QC 13 86008360 78419 1 TEE 3 8 MPT X 3 8 TUBE QC 14 86258900 84179 1 VALVE ASM 120V CLP FAMILY 15 86010810 87191 2 WASHER 1 4 IDX1 0OD FLAT...

Page 34: ...VACUUM SHOE ASSEMBLY CADET 86038220 03 16 07 5 9 4 7 13 3 10 7 5 6 11 8 2 1 12 11...

Page 35: ...NYLOCK SS 4 86006790 70351 2 SCR 10 32 X 3 8 HHTR W STAR 5 86275120 70360 4 SCR 1 4 20 X 75 PPHMS PHIL 6 86006840 70390 4 SCR 1 4 20 X 1 FHCS PLTD 7 86008130 73958 8 SPACER 3 8ODX 058WX 2814 CRS 8 86...

Page 36: ...CONTROL PANEL ASSEMBLY CADET 86038220 03 16 07 5 11 12 16 11 4 9 14 5 13 15 19 6 1 18 17 10 7 2 8 3 D 20 21 22 4 23 SEE SOLUTION TANK...

Page 37: ...X 1 2 PPHMS BLK NP 1000032157 10 86006710 70235 2 SCR 6 32 X 1 0 PH BLK NYLON 11 86007120 72126 1 SWITCH DPDT 3 POSITION ROCKER 12 86007140 72130 2 SWITCH SPST 2 POSITION ROCKER 13 86256240 73505 1 ST...

Page 38: ...K ASSEMBLY CADET 86038220 03 16 07 5 13 6 16 14 18 5 4 2 8 11 22 18 15 19 12 17 23 13B 7 3 29 18 10 1 9 21 20 A B D C 7 25 24 27 26 28 30 33 32 34 13A 13 ASM SEE FRAME ASM SEE FRAME SEE CONTROL PANEL...

Page 39: ...USH SET 120V VAC WINDSOR SERVICE ONLY 14 86006600 70114 2 SCR 10 X 3 4 PPHST TYPE B 15 86006590 70088 2 SCR 10 32 X 1 2 PPHMS SS 1000032157 16 86032240 75257 1 TANK CDT SOLUTION 17 86259060 85037 1 VE...

Page 40: ...RECOVERY TANK ASSEMBLY CADET 86038220 03 16 07 5 15 16 11A 7 1A E 12 9 2 6 17 13 8 4 15 5 10A 12 E 18 14A 3 1B 10B 11B 14B 12...

Page 41: ...35230 1 GASKET DOME 8 86003930 35232 2 GASKET PORT COVER 9 86004200 39353 1 HOSE 1 5 X 12 0 DRAIN 10A 86004510 41391 1 HOSE INSERT 1000083443 10B 86004450 40019 1 HOSEBARB 1 5 DOUBLE MCHD 11A 8600450...

Page 42: ...663 86258900 84179 VALVE ASM 120V CLP FAMILY 1000166663 86003780 35171 GASKET ACCESSORY PORT 86001980 14700 BREAKER 15A 250VAC 50 VDC 86230210 14832 BREAKER 6A VDE CIRCUIT 86007140 72130 SWITCH SPST 2...

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