Windsor 10052450, Operating Instructions Manual

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TABLE OF CONTENTS
86037580 GLIDE 06/30/12
3
Machine Data Log/Overview. ............................... 2
Table of Contents ................................................. 3
HOW TO USE THIS MANUAL
How to use this Manual. ....................................... 1-1
SAFETY
Important Safety Instructions ............................... 2-1
Hazard Intensity Level. ......................................... 2-2
Safety Label Location. .......................................... 2-3
OPERATIONS
Technical Specifications. ...................................... 3-1
How the Machine Works. ..................................... 3-3
Components ......................................................... 3-4
Controls ................................................................ 3-5
Machine Operation. ........................................... 3-14
Pre-Run Machine Inspection ......................... 3-14
Starting Machine. ........................................... 3-14
Filling the Solution Tank................................. 3-14
Scrubbing. ...................................................... 3-14
Emergency Stop Procedures ......................... 3-15
Emptying & Cleaning Tanks. .......................... 3-16
MAINTENANCE
Maintenance ............................................ ............ 4-1
Batteries. .............................................................. 4-2
Battery Maintenance. ........................................... 4-2
Checking Battery Specific Gravity. .................... 4-2
Charging the Batteries. ..................................... 4-3
Changing Batteries. ........................................... 4-4
Battery Connections. ......................................... 4-4
Battery Tray Drain Hose .................................... 4-4
Squeegee. ............................................................ 4-5
Adjusting Pitch .................................................. 4-5
Replace/Rotate Rear Squeegee Blade ............. 4-6
Removing Squeegee Assembly ........................ 4-6
Replace/Rotate Front Squeegee Blade ............ 4-6
Side Squeegee .................................................. 4-7
Replace/Rotate Side Squeegee Blades ............ 4-7
Adjusting the Side Squeegee Deflection ........... 4-7
Scrub Brush Replacement ................................... 4-8
Brake .................................................................... 4-9
Steering Chain Tensioner .................................... 4-9
Vacuum Motor ................................................... 4-10
Brush Motor ....................................................... 4-11
Traction Motor ................................................... 4-12
Fuse .................................................................. 4-12
Circuit Breakers ................................................. 4-12
Squeegee Actuator ........................................... 4-13
Scrub Deck Actuator ......................................... 4-14
Transporting Machine ....................................... 4-15
Jacking Machine ............................................... 4-16
Service Schedule. ............................................. 4-17
Machine Troubleshooting. ................................. 4-18
GROUP PARTS LIST
Brake- From SN. .................................................. 5-1
Brake- To SN. ....................................................... 5-3
Circuit Breaker. ..................................................... 5-5
Control Panel ........................................................ 5-7
Decal. ................................................................... 5-9
Front Bumper & Floor. ....................................... 5-11
Fwd/Rev Pedal .................................................. 5-13
Scrub Brush/Driver ............................................ 5-15
Scrub Deck-28 in Disk ....................................... 5-17
Scrub Deck Side Squeegee-28 in Disk ............. 5-19
Scrub Deck Lift-28 & 32 in................................. 5-21
Scrub Deck-32 in ............................................... 5-23
Scrub Deck Side Squeegee-32 in ..................... 5-25
Scrub Deck-36 in Main ...................................... 5-27
Scrub Deck-36 in Retractable ........................... 5-29
Scrub Deck Side Squeegee-36 in ..................... 5-31
Scrub Deck Lift-36 in ......................................... 5-33
Seat & Side Cover ............................................. 5-35
Solution Delivery ............................................... 5-37
Squeegee-28 in & 36 in ..................................... 5-39
Squeegee –32 in ............................................... 5-41
Squeegee Lift .................................................... 5-43
Steering-Upper .................................................. 5-45
Steering-Lower .................................................. 5-47
Tank .................................................................. 5-49
Tank Cover ........................................................ 5-51
Vacuum ............................................................. 5-53
Wheel & Frame ................................................. 5-55
Wheel Motor ...................................................... 5-57
Wiring-Battery .................................................... 5-59
Wiring-Main Harness ......................................... 5-61
Wiring-Main Harness Connection ..................... 5-63
Wiring-Control Panel Group .............................. 5-65
Wiring-Drive Motor ............................................ 5-67
Wiring Diagram .................................................. 5-69
Suggested Spare Parts ..................................... 5-70
Accessory Pump-Option .................................... 5-71
Back-Up Alarm-Option ...................................... 5-73
Dual Vacuum Motor-Option ............................... 5-75
Warning Light-Option ........................................ 5-77
EC Declaration of Conformity ............................ 5-79
Serial Numbers .................................................. 5-82
Warranty