Windhager LOGWIN PREMIUM TOUCH Installation Instructions Manual Download Page 24 | Manualshive

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For the installer

1 x

1 x

1 x

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– Place the control panel on the boiler (Fig. 45). open the control panel cover and attach on the inside with 4 self-tap-

ping screws and 1 saw tooth ring for the earth – Fig. 46.

Fig. 45 Placing the control panel on the boiler

Fig. 46 Attaching the control panel

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Summary of Contents for LOGWIN PREMIUM TOUCH

Page 1: ...EN INSTALLATION INSTRUCTIONS LOGWIN PREMIUM TOUCH WOOD GASIFICATION BOILER 06 2016 095170 00 ...

Page 2: ...ces for fire protection cleaning and maintenance 12 2 3 4 Prior to installation 14 2 3 5 Installing the flue connection adapter 14 2 3 6 Converting the door catch from left to right 16 2 3 7 Installing the door handles 18 2 3 8 Installing the flue gas blower air control and lambda sensor 19 2 3 9 Installing the lighting door with automatic ignition 19 2 3 10 Installing the control panel with carbu...

Page 3: ... 38 3 2 1 Installing on the wall 39 3 2 2 Installing on the control panel in the boiler 40 3 3 Installing the covers and power plug 40 4 For the service technician 41 4 1 Start up and operating instructions 41 4 2 Service and repair work 41 4 3 Checking and servicing the thermal discharge safeguard 42 4 4 Technical data for calculating the flue gas system acc to EN 13384 1 for LWP 180 500T 43 4 5 ...

Page 4: ... can pose the danger of life threat ening electric shock Installation may be performed only by appropriately qualified technicians 1 1 1 Caution symbols Please take note of the following safety information levels in this manual DANGER Ignoring the warnings identified by this symbol can lead to serious injuries or death WARNING Ignoring the warnings identified by this symbol can lead to injury CAUT...

Page 5: ...e draught limiter outside the flue around m below where the exhaust pipe enters the flue CAUTION Frequently overhauling existing systems involves over sized flue cross sections or flues not designed for low temperature operation We recommend an evaluation by the local building inspector before installing the boiler system In this way appropriate modifications can be made to the flue before system ...

Page 6: ...hen the boiler is started for the first time bad smells may result from gas emissions from insulation or paint residue being burnt off Ensure that the boiler room installation room is therefore well vented Con densation may also form near the coasting surfaces and the combustion chamber temperature may only increase after a delay 1 5 Disposal recycling Disposing of the packaging The packaging mate...

Page 7: ...status and the line losses to the system 2 2 2 Standards The following European Standard should be followed EN 12828 according to this the following should be fitted a A closed expansion tank b A reliably functioning safety valve with max 3 bar reaction pressure installed at the highest point of the boiler or at a non closable line c A thermometer a pressure gauge d An automatic device for dissipa...

Page 8: ...ating valves must be installed to permit better regulation of the system In a building without insulation new building not yet plastered the calculated and actually required heating requirements often differ to a consider able extent Minimum heat consumption The smallest possible boiler power must be continuously dissipated from the boiler during operation Suitable measures to ensure minimum heat ...

Page 9: ...erpt from ÖNORM H 5195 a According to ÖNORM H 5195 issue 2010 the condition of the heating water must be checked every 2 years by a heating technician in order to avoid corrosion and sediment accumulation in the heating system b The pipe lines and heating appliances should be thoroughly flushed through before the boiler is connected c To protect the boiler from contamination from the heating syste...

Page 10: ...uidelines Applicable for Austria excerpt from ÖNORM H 5170 The area of the free minimum cross section must be 5 cm2 per kW of the boiler s nominal total output1 The opening to the outdoors for combustion air should be designed as follows The flow of air must not be restricted in any way by the weather e g snow leaves The free cross section area remains the same when taking the cover grille discs e...

Page 11: ...ons for installation CAUTION All cladding parts must be fitted in full for air guidance and the dissipation of heat on the boiler 6 4 2 3 2 5 7 7 22 30 14 15 17 12 21 35 36 23 32 8 9 15 14 20 18 28 29 24 25 31 13 19 33 16 1 26 27 37 34 7 11 10 Fig 4 Parts for installation ...

Page 12: ...ng and maintenance must be complied with DANGER Follow the installation guidelines for boiler rooms The configuration of the exhaust line must comply with technical fire protection requirements in accordance with the applicable regulations standards and guidelines Minimum clearances between exhaust pipe piece connecting to flue and combustible components 4001 mm for an uninsulated exhaust pipe 100...

Page 13: ... gemacht werden 654 764 1101 885 494 604 min 120 min 550 660 min 400 min 200 min 700 810 min 630 740 min 483 654 764 1101 885 494 604 min 120 min 550 660 min 400 min 200 min 700 810 min 630 740 min 483 min 228 Fig 6 LogWIN with exhaust pipe adapter top view 654 764 120 550 660 565 675 1324 1544 654 764 1101 885 494 604 min 120 min 550 660 min 400 min 200 min 700 810 min 630 740 min 483 654 764 110...

Page 14: ... the left The catches on the cladding door and boiler doors must be on the same side 2 3 5 Installing the flue connection adapter Only for LogWIN with flue connection adapter accessories Standard installation of the blower housing is directly on the boiler Fig 8 flue connection at top With the adapter accessories the blower housing is located outside the cladding Fig 11 The flue connection is step...

Page 15: ...g 11 0 45 45 90 90 135 135 180 0 45 45 90 90 135 135 180 Fig 10 Installation of adapter depending on angle of flue connection Fig 11 Adapter on the boiler accessories Boiler side Boiler side Boiler side Boiler side Note Do not screw the blower housing into the adapter until the rear panel has been installed Section 2 3 17 otherwise the rear panel cannot be installed ...

Page 16: ...tirely Fig 13 turn it 180 and screw it back on using fastening screws Install the filling doors Install the door handle in the correct position using a collar screw and hook catch bolt Fig 15 Note To ensure the collar screw doesn t come loose during operation it should be fixed with a liquid screw ad hesive Fig 14 Set the filling doors see Section 2 3 6 1 Fig 12 switching round the door mounting a...

Page 17: ...iler body and screw them back on the other way round Fig 16 Fig 17 Install the lighting door ash door Install the door handle in the correct operating position using a collar screw Note To ensure the collar screw doesn t come loose during operation it should be fixed with a liquid screw ad hesive Fig 14 Lighting door unhook the vertical grate and hook it back in on the opposite side Fig 18 Set the...

Page 18: ...not be removed the door is sealed If they can be removed when the lighting door is closed the door is not sealed at this point re set the door Fig 19 Tongue must engage fully in locking device Fig 20 Fit the lighting door by adjusting the door mounting Fig 21 Strip of paper method 2 3 7 Installing the door handles If the door handles have not been installed yet install them on all doors using a co...

Page 19: ...e flue gas blower to the blower housing with 4 wing nuts Fig 26 Fig 24 Hooking in air control at the top and screwing on at the bottom Fig 25 Lambda sensor installed 2 3 9 Installing the lighting door with automatic ignition Only for LogWIN with automatic ignition accessories see separate installation instructions included Fig 26 Flue gas blower air control and lambda sensor installed Fig 27 Autom...

Page 20: ...mm on each screw Fig 31 Attach the control panel with carburisation gas duct and attach loosely with 2 M8 nuts Fig 32 Fig 33 Fig 29 Installing 2 threaded rods for the control panel and securing with nuts Fig 30 2 threaded rods installed 2 x Fig 31 Turning 1 M8 nut to a height of 38 mm on each screw approx 38 mm Fig 32 Attaching the control panel with car burisation gas sheet Fig 33 Loosely attachi...

Page 21: ...h is to be located install the lower door hinge for attaching the cladding door on either the left or on the right with 2 M5x10 self threading TT screws Fig 34 Fig 34 Screwing in 2 screws on each side of the base installing the cladding door hinge 2 each of 2 x Fig 35 Installing insulation M5x10 TT M5x10 TT Insert insulation on the left and right side of the boiler as well as on the top Fig 35 ...

Page 22: ...ping screw at the front Fig 39 Fig 36 Hooking the side panels in with screws at the bottom Fig 37 Installing the side panels 1 each of Fig 38 Attaching the side panels for the control panel on the inside with 2 self tapping screws Fig 39 Attaching the side panels for the control panel at the front with 1 self tapping screw 1 each of 1 each of 2 3 12 Installing the control panel Remove the cleaning...

Page 23: ...el Fig 41 Large cut out exhaust pipe insulated Small cut out exhaust pipe not insulated Do not break off adapter for flue connection installed Position the upper insulating plate Fig 42 bend it Fig 43 and attach it with 6 self tapping screws and one saw tooth ring for the earth Fig 44 Fig 42 Positioning the upper insulating plate Fig 43 Bending the upper insulating plate Fig 44 Attaching the upper...

Page 24: ... the control panel on the boiler Fig 45 open the control panel cover and attach on the inside with 4 self tap ping screws and 1 saw tooth ring for the earth Fig 46 Fig 45 Placing the control panel on the boiler Fig 46 Attaching the control panel ...

Page 25: ... into the side panel or control pan el The cable must not sag as otherwise it could get caught in the ash door Secure the thermocontrol sensor cable to the side panel with a cable tie Fig 50 Fig 47 Inserting the thermocontrol sensor at the top Fig 48 Threading through thermocontrol sensor Fig 49 Fixing the thermocontrol sensor with spring 2 3 14 Installing the thermocontrol sensor cover Attach the...

Page 26: ...h cables for the flue gas blower in the cable channel towards the back Fig 52 Route the mains cable in the left cable channel towards the back and screw the power socket to the rear of the side panel with 2 2 9x16 self tapping screws Fig 53 Fig 52 Control panel cable routing Cable from lambda sensor Boiler sensor and STB sensor Cable from flue gas blower Flue gas sensor accessories Plug X11 Cable ...

Page 27: ...ambda sensor Fig 54 Fig 54 LogWIN with rear panels removed rear view Air control cable with Plug X6 X7 Air control cable with Plug X14 Lambda sensor cable Cable channel Low voltage 230 V AC Air control Cable channel Extra low voltage 0 12 V DC Fig 55 LogWIN control panel top view Plug for lambda sensor Air control cable with Plug X14 Air control cable with Plug X6 X7 Flue gas sensor accessories Pl...

Page 28: ... no adapter for the flue gas blower accessories is being used break off the cut out at the top of the back panel Fig 57 Large cut out exhaust pipe insulated Small cut out exhaust pipe not insulated Do not break off adapter for flue connection installed Fasten the rear panel at the top and bottom with 4 screws on each side Fig 58 Connect the blower plug to the flue gas blower and secure cable at th...

Page 29: ...n socket inserted only Fig 61 Push the grommet into the cladding on the side panel Fig 60 2 3 18 Installing the blower housing on the adapter Only for LogWIN with flue connection adapter accessories First screw the 4 included M8x16 hexagon screws into the blower housing from the inside the attach the blower housing with seal 4 nuts and washers to the adapter Fig 59 Fig 59 Installing the blower hou...

Page 30: ...atches on the cladding door and boiler doors must be on the same side The lower door hinge should only be screwed in loosely Fig 62 Hook the cladding door in at the lower door hinge Fig 63 and hook the top of the door into the door hinge Fig 64 Then fasten the upper door hinge on the inside of the operating panel with 2 TT screws with the cladding door hooked in Fig 65 Tighten the screws for the l...

Page 31: ...0 Connecting the InfoWIN Touch 2 3 21 LON cable from control panel to operating panel Connect the internal LON cable in the LED bar Fig 67 Fig 68 Fig 67 Connecting the LON cable Fig 68 Connecting the LON cable LON cable 2 3 23 Operating panel insulation Insert the operating panel insulation into the control panel with the slit facing forwards and the black surface facing downwards Fig 71 Fig 71 In...

Page 32: ...m can Be installed on a wall Fig 73 or Be installed on the control panel in the boiler Fig 74 For installation and connection see Section 3 2 Fig 73 Function modules MES INFINITY control system installed on the wall Fig 74 Function modules MES INFINITY control system installed on the con trol panel in the boiler 2 3 26 Installing the front boiler cover Hook in the front boiler cover Fig 75 and att...

Page 33: ... room installation room Keep ash pan under boiler 2 3 27 Installing the rear boiler cover If no adapter for the flue gas blower accessories is being used break off the cut out on the rear boiler cover Fig 77 Large cut out exhaust pipe insulated Small cut out exhaust pipe not insulated Do not break off adapter for flue connection installed Put on the rear boiler cover Fig 78 Fig 77 If no adapter fo...

Page 34: ...ded during op eration Note We would recommend fitting the draught limiter outside the flue around m below where the exhaust pipe enters the flue DANGER The configuration of the exhaust line must comply with technical fire protection re quirements in accordance with the applicable legislation regulations guidelines and standards refer also to Section 2 3 3 Minimum clearances for fire protection cle...

Page 35: ...appropriate surge protector Fig 81 LogWIN control panel rear view The electrical connections are located in or behind the control panel and the power plug at the rear of the boiler clad ding Fig 97 The motherboards are located inside the control panel and the connection terminals on the outside on control panel cover screwless cage spring type terminals Safety temperature limiter Service plug Cont...

Page 36: ...84 Fig 82 Removing the rear boiler cover Fig 83 Loosening 2 screws Fig 84 Lifting boiler cover and pulling off to the rear Check the 4 pole cable from the control panel to the LED bar and from the LED bar to the InfoWIN Touch connect if necessary Fig 85 Fig 85 Checking the cables and connecting if necessary Cable from LED bar to InfoWIN Touch Cable for door switch Cable from con trol panel ...

Page 37: ...able channels available Fig 87 Fig 87 Control panel open connecting plugs front view Cable channel Extra low voltage 0 12 V DC Cable channel Low voltage 230 V AC Air control Plug X14 Air control plug X6 X7 Flue gas sensor accessories Plug X11 Door switch plug X15 Connecting automatic ignition accessories See separate installation instructions provided CAUTION Electrical cables should be routed in ...

Page 38: ...control system instructions Please also pay close attention to these instructions CAUTION The resistor for the LON connection and the bridges for the safety components must only be removed when a connection has been established Fig 88 Fig 90 CAUTION Be sure to note the separate wiring of the extra low voltage line 0 12 V DC and low voltage line 230 V AC Route cables in the cable channels available...

Page 39: ...cal connections in line with Section 4 10 and the instructions supplied for the relevant function modules Route the cables into the bottom of the function module housing and fasten with cable ties as strain relief Attach the cover and fasten it at the bottom with the screws Fig 92 Dimensional drawing rear view 205 410 205 205 189 8 5 189 8 172 5 38 205 1 5 Gewicht 0 000 kg Werkstoff Tag Änderung B...

Page 40: ... and the instructions supplied for the relevant function modules Route the cables into the bottom of the function module housing and fasten with cable ties as strain relief Attach the cover and fasten it at the bottom with the screws Put on the rear boiler cover Fig 96 Connect or plug in the power plug at the rear of the boiler Fig 97 Fig 94 Hooking in the boiler cover Fig 95 Securing boiler cover...

Page 41: ...nstructions Setting the DIP switch The function modules MES INFINITY control system and the boiler s must be connected with one another see function module instructions Connecting the function modules establishing communication 4 2 Service and repair work Service and repair may be performed only by appropriately qualified technicians DANGER De energise the boiler before opening the control panel f...

Page 42: ...thermal safety device then it must always be removed Press the red cap against the valve Fig 99 Water must flow out into the funnel Little outflow at funnel Limescale in thermal safety device pump limescale re move e g formic acid through the thermal safety device Thermal discharge safeguard dripping Clean the seal on the piston and valve seat If the seal is damaged Replace the piston Note There i...

Page 43: ...r side resistance DT 20 K DT 10 K mbar 2 1 7 2 3 4 14 0 5 5 20 0 7 2 37 5 14 0 50 0 Operating pressure max bar 3 Test pressure bar 4 5 Boiler water volume l 130 150 Weight of boiler net kg 519 590 Minimum transport weight3 kg 449 507 Installation dimensions W x D x H mm 588 x 1019 x 1596 698 x 1019 x 1596 Minimum installation dimensions4 W x D x H mm 588 x 967 x 1498 698 x 967 x 1498 Electrical po...

Page 44: ...ech Spruce h 10 0 6 4 8 1 5 2 6 4 4 1 7 9 4 9 4 8 3 0 Filling chamber W x D x H Beech spruce mm l kg 394 x 562 x 800 176 50 32 504 x 562 x 800 226 64 40 Filling door dimensions W x H mm 430 x 372 Feed pressure during operation draught requirement Maximum needed mbar 0 10 0 20 Boiler temperature control range C 60 87 Boiler set temperature C 802 Return temperature min C 45 Water side resistance DT ...

Page 45: ... SB TV KV 1950 KV Boiler feed 5 4 pipe KR Boiler return 5 4 pipe TV Thermal valve sensor 1 2 sleeve SB Thermal safety device 1 2 tube E Discharge All measurements in mm Left view Rear view Blower housing directly on boiler flue connection at top Fig 101 LogWIN Premium Touch flue gas blower with adapter on boiler Blower housing with adapter flue connection steplessly adjustable from left to right 1...

Page 46: ... LON B 3 LON A 2 GND 1 12V 1 N 2 N 3 L 4 L L PE N supply 230V XN XL4 boiler sensor v4 1 combustion chamber sensor v9 1 12V GND 1 4 4 1 limit switch PLK SLK 1 2 door safety switch 11 14 K1 A2 A1 K1 relay XD X1 X17 X16 X15 X14 X13 X12 X11 X2 X6 X7 X3 X8 X9 X19 2 1 4 3 2 1 3 2 1 6 5 4 3 2 1 2 1 2 1 Lon Lon GND 12V GND Lon Lon 12V 1 2 3 1 2 3 4 1 2 3 4 5 6 1 2 3 1 2 1 2 3 4 011999 FA LogWIN L N PE L L...

Page 47: ...1 N 5 L 4 L XB 10 not used 11 not used N PE L supply 230V LON 1 Loads control LON Bus connection control 230V power supply Loads control terminating resistor 120 R remove wire bridge to iconnect safety plug LON LON A LON LON B optional accessories remove resistor R2 to connect an extension control 095157 00 Plug at the rear of the cladding connection terminals on control panel cover ...

Page 48: ...ch ITALY Windhager Italy S R L Via Vital 98c I 31015 Conegliano TV T 39 0438 1799080 info windhageritaly it UNITED KINGDOM Windhager UK Ltd Tormarton Road Marshfield South Gloucestershire SN14 8SR T 44 1225 8922 11 info windhager co uk The warranty conditions require that the boiler and related accesso ries be properly installed and started up by Windhager Customer Ser vice or the customer service...

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