Winco WL18000VE Installation And Operator'S Manual Download Page 5

5

3110-00

60706-39

Self-exciting generators respond to severe overload-

ing differently than utility power.  When overloaded, 

the engine is not able to supply enough power to 

bring the electric motor up to operating speed.  The 

generator responds with high initial starting current, 

but the engine speed drops sharply.  The overload 

may stall the engine.  If allowed to operate at very low 

speeds, the electric motor starting winding will burn 

out in a short time.  The generator winding might also 

be damaged.

CAUTION:  EQUIPMENT DAMAGE

  RUNNING THE GENERATOR SET UNDER 

THESE CONDITIONS MAY RESULT IN DAMAGE 

TO THE GENERATOR STATOR AS WELL AS THE 

MOTOR WINDING.

The heavy surge of current required for starting mo-

tors is required for only an instant.  The generator will 

not be damaged if it can bring the motor up to speed 

in a few seconds of time.  If difficulty is experienced in 

starting motors, turn all other electrical loads off and if 

possible reduce the load on the electric motor.

PREPARING THE UNIT

UNPACKING

CAUTION:  EQUIPMENT DAMAGE

    THIS UNIT HAS BEEN SHIPPED 

WITHOUT OIL.  

Failure to maintain the engine oil at the proper level 

will result in serious engine damage.

When you unpack your new engine-generator set be  

sure to remove all the information sheets and manu-

als from the carton.

1.  This generator-set was in good order when 

shipped.  Inspect the generator-set promptly after 

receiving it.  If any damage is noted, notify the trans-

portation company immediately; request proper pro-

cedures for filing a “concealed damage” claim.  Title 

to the equipment and responsibility for filing a claim 

rests with you when a generator-set is sent F.O.B. 

shipping point.  Only you can legally file a claim.

.  Before proceeding with the preparations of your 

new generator-set for operation, take a couple of 

minutes to insure the unit you have received is the 

correct model and review the specification pages in 

this manual to insure that this unit meets your job 

requirements.

LUBRICATION

Before starting the engine, fill the crankcase to the 

proper level with a good quality oil.  The recommend-

ed grade of oil and quantity of oil required is listed in 

the engine operator’s manual and under the service 

tab in this manual.  This unit was shipped with most 

of the oil removed.  The engine normally holds .4 to 

.5 quarts of oil.  Since there is some trapped oil in 

the engine, when filling the crankcase the first time 

use the dipstick (ref “A”) to ensure that you do not 

over fill the crankcase. Reference “B” shows the full 

oil level mark on the dipstick.   

Oil is added to the engine by removing the oil fill cap 

(ref “C”) and adding oil at this point.  After filling the 

crankcase to the proper level, be sure you properly 

tighten the oil fill cap.  NOTE:  This engine generator 

must be on a level surface before you check or add 

oil to the system. 

 

The necessity of using the correct oil, and keep-

ing the crankcase full cannot be overemphasized.  

Engine failures resulting from inadequate or improper 

lubricant are considered abuse and not covered by 

the generator or engine manufacturer’s warranty. 

 

Oil Recommendations 

Outdoor temperatures determine the proper oil vis-

cosity for the engines. Use the chart to select the best 

viscosity for the outdoor temperature range expected. 

3

A

C

2

A

3

B

C

E

A

B

A

C

C

E

C

D

F

B

F

D

4

F

A

A

B

5

6

A

B

A

B

B

C

B

7

D

C

A

7

en

Features and Controls

Compare the illustration

1

with your engine to familiarize yourself with the location of

various features and controls.

A.

Engine Identification

Model Type Code

B.

Spark Plug

C.

Air Cleaner (without Fuel Tank)

D.

Air Cleaner (with Fuel Tank)

E.

Dipstick

F.

Oil Fill

G.

Oil Filter (optional)

H.

Oil Drain Plug

I.

Oil Pressure Sensor

J.

Finger Guard

K.

Electric Starter

L.

Rewind Starter (optional)

M.

Carburetor

N.

Muffler (optional)

O.

Fuel Pump

P.

Starter Switch *

Q.

Throttle Control *

R.

Choke Control *

S.

Fuel Filter (optional)

T.

Fuel Tank (optional)

U.

Fuel Shut Off (optional) *

V.

Stop Switch (optional) *

W.

Oil Cooler (optional)

* Some engines and equipment have remote controls. See the equipment manual for

location and operation of remote controls.

Operation

Oil capacity (see the Specifications section)

Oil Recommendations

We recommend the use of Briggs & Stratton Warranty Certified oils for best

performance. Other high-quality detergent oils are acceptable if classified for service SF,

SG, SH, SJ or higher. Do not use special additives.
Outdoor temperatures determine the proper oil viscosity for the engine. Use the chart to

select the best viscosity for the outdoor temperature range expected.

S

A

E

30

10

W

-30

S

yn

th

et

ic

5W

-3

0

5W

-30

°

F

°

C

*

Below 40

°

F (4

°

C) the use of SAE 30 will result in hard starting.

**

Above 80

°

F (27

°

C) the use of 10W-30 may cause increased oil consumption. Check

oil level more frequently.

How To Check/Add Oil -

Figure

2

Before adding or checking the oil

x

Place engine level.

x

Clean the oil fill area of any debris.

1. Remove the dipstick (

A

) and wipe with a clean cloth (Figure 2).

2. Fully insert the dipstick.

3. Remove the dipstick and check the oil level. It should be at the top of the full indicator

(

B

) on the dipstick.

4. If low, add oil slowly into the engine oil fill (

C

).

Do not overfill.

After adding oil, wait

one minute and then recheck the oil level.

5. Fully insert the dipstick.

Oil Pressure

If the oil pressure is too low, a pressure switch (if equipped) will either stop the engine or

activate a warning device on the equipment. If this occurs, stop the engine and check the

oil level with the dipstick.
If the oil level is below the ADD mark, add oil until it reaches the FULL mark. Start the

engine and check for proper pressure before continuing to operate.
If the oil level is between the ADD and FULL marks,

do not start

the engine. Contact an

Authorized Briggs & Stratton Dealer to have the oil pressure problem corrected.

Fuel Recommendations

Fuel must meet these requirements:

x

Clean, fresh, unleaded gasoline.

x

A minimum of 87 octane/87 AKI (91 RON). High altitude use, see below.

x

Gasoline with up to 10% ethanol (gasohol) is acceptable.

CAUTION:

Do not use unapproved gasolines, such as E15 and E85. Do not mix oil in

gasoline or modify the engine to run on alternate fuels. Use of unapproved fuels will

damage the engine components and

void the engine warranty.

To protect the fuel system from gum formation, mix a fuel stabilizer into the fuel. See

Storage. All fuel is not the same. If starting or performance problems occur, change fuel

providers or change brands. This engine is certified to operate on gasoline. The

emissions control system for this engine is EM (Engine Modifications)

.

High Altitude

At altitudes over 5,000 feet (1524 meters), a minimum 85 octane/85 AKI (89 RON)

gasoline is acceptable. To remain emissions compliant, high altitude adjustment is

required. Operation without this adjustment will cause decreased performance,

increased fuel consumption, and increased emissions.See an authorized Briggs &

Stratton Dealer for high altitude adjustment information.
Operation of the engine at altitudes below 2,500 feet (762 meters) with the high altitude

kit is not recommended.

How To Add Fuel -

Figure

3

WARNING

Fuel and its vapors are extremely flammable and explosive.
Fire or explosion can cause severe burns or death.

When Adding Fuel

x

Turn engine off and let engine cool at least 2 minutes before removing the fuel

cap.

x

Fill fuel tank outdoors or in well-ventilated area.

x

Do not overfill fuel tank. To allow for expansion of the fuel, do not fill above the

bottom of the fuel tank neck.

x

Keep fuel away from sparks, open flames, pilot lights, heat, and other ignition

sources.

x

Check fuel lines, tank, cap, and fittings frequently for cracks or leaks.

Replace if necessary

x

If fuel spills, wait until it evaporates before starting engine.

1. Clean the fuel cap area of dirt and debris. Remove the fuel cap (

A

, Figure 3).

2. Fill the fuel tank (

B

) with fuel. To allow for expansion of the fuel, do not fill above the

bottom of the fuel tank neck (

C

).

3. Reinstall the fuel cap.

How To Start The Engine -

Figure

4

Rapid retraction of starter cord (kickback) will pull hand and arm

toward engine faster than you can let go.
Broken bones, fractures, bruises or sprains could result.

WARNING

x

When starting engine, pull the starter cord slowly until resistance is felt and then

pull rapidly to avoid kickback.

Summary of Contents for WL18000VE

Page 1: ...INSTALLATION AND OPERATORS MANUAL INDUSTRIAL PORTABLE WL18000VE N WINCO INC 225 S CORDOVA AVE LE CENTER MN 56057 507 357 6821 SERVICE DEPT 507 357 6831 www wincogen com ...

Page 2: ...eparation 5 Battery Installation 6 Basic Operation 7 INITIAL START UP 7 Electric Starting 8 Stopping Storage 9 Operating Speed 9 CONNECTING THE LOADS 9 Wiring 10 ENGINE CARE 11 GENERATOR CARE 12 TROUBLESHOOTING 13 CONTROL PANEL WIRING DIAGRAM 14 WARRANTY INFORMATION 15 PROPER USE AND INSTALLATION You must be sure your new engine generator set is Properly serviced before starting Operated in a well...

Page 3: ...dren c Do not smoke or use open flame near the generator set or fuel tank d Keep a fire extinguisher nearby and know its proper use Fire extinguishers rated ABC by NFPA are appropriate e Store fuel only in an approved container and only in a well ventilated area f Follow local codes for closeness to combustible material 3 DEADLY EXHAUST GAS Exhaust fumes from any gasoline engine contain carbon mon...

Page 4: ...are third party companies making enclosures for generators that have been properly engineered The use of these third party enclosures is acceptable as long as they have been certified and meet current code DO NOT attempt to operate at 50 cycles These units are designed and governed to operate at 60 cycles only UNIT CAPABILITIES GENERATOR CONNECTIONS WL180000VE 120 volt and 240 volt receptacles are...

Page 5: ...en filling the crankcase the first time use the dipstick ref A to ensure that you do not over fill the crankcase Reference B shows the full oil level mark on the dipstick Oil is added to the engine by removing the oil fill cap ref C and adding oil at this point After filling the crankcase to the proper level be sure you properly tighten the oil fill cap NOTE This engine generator must be on a leve...

Page 6: ...ll not burn properly The use of fuel additives such as STA BIL or an equivalent will minimize the formation of fuel gum deposits If a unit has been out of operation for an extended period of time it is best to drain old fuel from the engine and replace with fresh fuel before attempting to start See the engine manual for special instruction for operating this unit at over 5000 feet BATTERY INSTALLA...

Page 7: ... before operating the generator Failure to properly restrict unit movement will allow the unit to move causing damage to the unit drop cords or loads OIL ALERT SYSTEM This WINCO Industrial generator is equipped stan dard with low oil shutdown systems The Briggs and Stratton engine uses an oil pressure switch system This low oil warning system will automatically stop the engine before the oil level...

Page 8: ...an approved container c Start the engine and allow it to run until all the fuel in the carburetor and the fuel lines has been used up and the engine stops Note Running the engine to use up the fuel in the lines and carburetor will still leave a small amount of fuel in the carburetor It is best for extended storage to treat the fuel before draining d While the engine is warm drain the oil and refil...

Page 9: ...o circu late throughout the engine A short warm up time will permit the engine to work more efficiently when the load is applied and will reduce the wear in the engine extending its life Receptacles have been provided to allow loads to be connected to the generator The loads should be added one at a time If a large motor is being started or multiple motors are being started they should be started ...

Page 10: ...e are two hot leads and a ground wire but no neutral connection in the 3 wire 240 volt receptacle A 4 wire receptacle two hot one ground and one neutral has been provided on the control panel for use in temporary power ap plications requiring 120 240 volt power Consult a licensed electrician for wiring the TemPower plug and connecting it as temporary service To connect these units directly to an u...

Page 11: ...e oil level is maintained Fill to the FULL mark on the dipstick 3 Dual Element Air Filter Clean and or replace foam pre cleaner and air filter annually or every 100 hours Service more often under dusty conditions WARNING EQUIPMENT DAMAGE Never start or run the engine with the air filter re moved a Loosen snaps Ref A and remove cover Ref B VanguardEngines com sengaged osition Figure 4 Operate the e...

Page 12: ...ry out any moisture that has accumulated in the windings If left this moisture can cause corrosion in the winding Frequent operation of the engine generator set will also insure that the set is operating properly should it be needed in an emergency 2 Generator Maintenance Any major genera tor service including the installation or replacement of parts should be performed only by a qualified electri...

Page 13: ...Defective receptacle No residual magnetism in generator Defective stator Defective rotor field Shorted capacitor Shorted diodes on rotor GFCI Receptacle tripped GENERATOR SPECIFICATIONS Generator manufacturer MECC Alte Spa Generator model number S20F 230A Part number 16428 002 Rotor resistance 8 04 Ohms Stator resistance 0 056 Ohms Cap winding resistance 0 41Ohms Capacitors 2 35 mF 1 31 5 mF Capac...

Page 14: ...3110 00 14 60706 239 CONTROL PANEL WIRING DIAGRAM ...

Page 15: ...t WINCO Authorized Service Center or to WINCO Inc at Le Center Minnesota THERE IS NO OTHER EXPRESS WARRANTY To the extent permitted by law any and all warranties including those of merchantability and fitness for a particular purpose are limited to 24 months from date of purchase In no event is WINCO liable for incidental or consequential damages Note Some states do not allow limitation on the dur...

Page 16: ...URER S WARRANTY COVERAGE The evaporative emission control system is warranted for two years If any evaporative emission related parts on your equipment are defective the parts will be repaired or replaced by WINCO OWNER S WARRANTY RESPONSIBILITIES As the generator owner you are responsible for performance of the required maintenance listed in your owner s manuals WINCO recommends that you retain a...

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