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60706-211/F

TRANSFER SWITCH & ENGINE-GENERATOR

Automatic (remote) Operation

This procedure checks the electrical operation of the 

automatic transfer switch. If the actual operation does not 

follow procedure, consult the trouble-shooting section in 

the transfer switch manual.

  1. Turn on the preferred source (utility) circuit breaker. 

    The Utility Acceptable Light should now come on, as 

    well as the Load on Utility Light. If those lights fail to 

    come on, recheck your incoming power to ensure you 

    have 240 Volts nominal. If not, troubleshoot your utility 

    source before continuing.

  2. Press and release the Auto button on the engine 

    control module (ECM). The auto mode icon will appear 

    on the screen. The unit is now ready to be operated 

    from the Automatic Transfer Switch.

  3. Turn on the alternate source (generator) circuit 

  breaker.

WARNING: PERSONAL INJURY HAZARD:

Install front cover in transfer switch before operation. 

An electrical system fault could cause a flash and severe 

personal injury.

The digital controller provides sensing, timing, and control 

functions for the ATS. This micro-processor-based controller 

includes built-in control buttons and status lights for control 

of the ATS and the generator. 

PUSH BUTTONS

On the front control display are the three push buttons that 

control the operation of the generator and the ATS.

CAUTION:

Before using the transfer test button, be sure that 

conditions are safe for running the generator and for load 

tester.

TRANSFER TEST

Use this button to test the system. This operation starts 

the generator and transfers the load. The controller is 

shipped with a load transfer set by default. Changing the 

exercise without a load will be discussed later. Be sure that 

conditions are safe to do this operation. 

BYPASS TIME DELAY

Use this button to cancel the active time delay or exercise 

period (stops the generator after cool-down).

SET ENGINE EXERCISER

Use this button to set the automatic exerciser. 

INDICATOR LIGHTS

On the front control display are five lights that indicate the 

status of the sources and the ATS.

UTILITY ACCEPTABLE

This light indicates that the utility voltage is acceptable for 

connection to the loads.

GENERATOR ACCEPTABLE

This light indicates that the generator voltage and 

frequency is acceptable for connection to the load.

LOAD ON UTILITY

This light indicates that the generator voltage is acceptable 

for connection to the load.

AUTOMATIC GENERATOR EXERCISER

This light indicates the status of the generator exerciser:

  • Blinks during the exercise period (including cool down)

  • Stays on when the exerciser has been set.

  • Is off when the exerciser has not been set.

GENERATOR STARTING CONTACTS

Disconnect the generator battery. Connect the generator 

starting wires #1 (battery -) to terminal 4; wire #23 (start) to 

terminal 5 of the TB7 terminal block. This is removable for 

convenient connections.  

GENERATOR EXERCISER CIRCUIT

The automatic generator exerciser is configured to 

automatically exercise the generator for 20 minutes once 

every week.

In order to set and test the exercise circuit the AUTO button 

on the generator control panel must be on.

EXERCISE WITH OR WITHOUT LOAD

The transfer switch can be set up to exercise the generator 

with or without a load transfer. Normally, WINCO 

generators exercise without a load transfer. This is because 

you may not with to have a momentary interruption of 

power. Turn the exerciser dip switch on. Then set the “with 

load” or “without load”. See the following table.

Summary of Contents for PSS8B2W/F

Page 1: ...contact us concerning this unit it will help us to respond to your needs faster MODEL _________________________________________________ SERIAL NUMBER _________________________________________ PURCHAS...

Page 2: ...TOMATIC TRANSFER SWITCH ENGINE GENERATOR SET ENGINE MAINTENANCE 17 CHECKING THE OIL LEVEL CHANGING THE OIL MAINTENANCE SCHEDULE TROUBLE SHOOTING 18 OUTLINE DRAWING 19 PAD LAYOUT DRAWING 20 AC WIRING S...

Page 3: ...he earth 2 FIRE HAZARD Gasoline and other fuels present a hazard of possible explosion and or fire A Do not refuel when the engine is running or hot B Keep fuel containers out of reach of children C D...

Page 4: ...r failure sensing circuitry necessary to start and stop the engine generator set The transfer switch is also equipped standard with a 3 second start delay and a 15 second transfer delay to allow the e...

Page 5: ...tween the base frame and the pad Engine vibration will be transmitted to the control panel causing erroneous start stop cycles and premature control failure These units should be mounted a minimum of...

Page 6: ...require a larger line be installed to provide a fuel reservoir If this is not done the demand regulator on the unit and the pressure regulator in the fuel line will interfere with each other This reg...

Page 7: ...unit that has been operating on Liquid Propane vapor and you now want to operate it on Natural Gas all that you will need to do is unplug this connector LUBRICATION Before starting the engine fill the...

Page 8: ...wear which can be cumulative 2 Where electrolyte contacts skin wash off immediately with water 3 If electrolyte contacts the eyes flush immediately and thoroughly with water Seek immediate medical at...

Page 9: ...ounted on the generator set which is located behind an access cover in the rear of the unit The battery tender receptacle is to be powered by a GFCI circuit and installed in accordance with the United...

Page 10: ...in rigid or flexible conduit Because of the many different types of service feeder and distribution equipment no specific wiring instructions can be provided It is however recommended that copper wire...

Page 11: ...eep Sea Electronics Model 3110 is used on this generator set See following picture and look for more information stated within this manual MANUAL OPERATION Press and release the red Stop Reset button...

Page 12: ...hanging the exercise without a load will be discussed later Be sure that conditions are safe to do this operation BYPASS TIME DELAY Use this button to cancel the active time delay or exercise period s...

Page 13: ...art and run the exerciser must be reset after the power is restored The ASCO 185 has settings that can be changed for various applications The dipswitch options are explained in the ASCO 185 Operator...

Page 14: ...14 60706 211 F SEQUENCE OF OPERATION UTILITY FAILURE...

Page 15: ...Auxiliary inputs can be user configured and will display he message as written by the user Fail to Start The engine has not fired after the preset number of start attempts Fail to Stop The module has...

Page 16: ...ATIVE MAINTE NANCE Reasonable care in preventative maintenance will ensure high reliability and a long life for the engine generator set and Automatic Transfer Switch WARNING When performing any type...

Page 17: ...ghtly lubricate the oil gasket with fresh clean oil E Install the oil filter by hand until the gasket contacts the oil filter adapter then tighten the oil filter 1 2 to 3 4 turns F Remove the dipstick...

Page 18: ...cked up engine generator set 9 Defective starter fuel solenoid relays ENGINE CRANKS BUT WILL NOT START 1 Improper fuel pressure being delivered to unit 2 Fuel supply shut off 3 Fuel supply empty 4 Def...

Page 19: ...19 60706 211 F 36 50 28 00 29 75 36 00 27 375 28 375 OUTLINE DRAWING...

Page 20: ...20 60706 211 F PAD LAYOUT DRAWING 11075 00 20 60706 211 ENGINE GENERATOR SET PAD LAYOUT AC WIRING SCHEMATIC...

Page 21: ...21 60706 211 F 11075 00 22 60706 211 AC AND DC GENERATOR SCHEMATIC AC AND DC GENERATOR SCHEMATIC...

Page 22: ...22 60706 211 F EXTERNAL RECEPTICAL ASSEMBLY IF EQUIPPED SOLAR CONTROL PANEL IF EQUIPPED...

Page 23: ...23 60706 211 F SOLAR PANEL ASSEMBLY IF EQUIPPED...

Page 24: ...ance consumables or labor This warranty does not cover travel time mileage or labor for removal or re installation of WINCO product from its application Normal wear and tear Costs of rental equipment...

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