Winco Home power HPS12000HE Installation And Operator'S Manual Download Page 9

9

60706-236/J

Unit location will determine the size of fuel line required to 

supply the engine with a constant fuel pressure. Refer to 

the tables below for fuel line size and recommended tank 

size. For distances of 100 feet and over, a two regulator fuel 

system is recommended. This system consisting of a primary 

10-15# regulator at the tank and a 6 ounce secondary 

regulator installed about 10 feet from the generator. You 

need to run a 3/4 inch line or larger from the secondary 

regulator to the engine-generator set. When a two (2) 

regulator fuel system is used, a fuel line size of 3/8 inch is 

generally adequate for distances up to 300 feet, The line 

size from the table below applies to the distance from the 

second regulator to the demand regulator. 

A positive fuel shut-off device must be installed in the fuel 

line close to the engine-generator set. This manual shut-off 

valve is required by code even if the 12 Volt fuel solenoid 

kit is installed. This optional 12 Volt DC valve is available 

through your local WINCO dealer and can be used to shut 

off during normal periods of operation without having to 

shut off the manual valve.

SINGLE REGULATOR SYSTEM

Reference numbers 1and 3 in the previous diagram are 

system parts supplied by the customer. Reference number 4 

is the engine-generator set. The following table is of the fuel 

pressure reading at each reference in the system.

1

3

4

Unit Off

Tank PSI

7-11 in

4-6 oz

7-11 in

4-6 oz

Starting

Tank PSI

7-11 in

4-6 oz

7-11 in

4-6 oz

TWO REGULATOR SYSTEM

Reference numbers 1, 2, and 3 in the previous diagram are 

system parts supplied by the customer. Reference number 4 

is the engine-generator set. The following table is of the fuel 

pressure reading at each reference in the system.

1

2

3

4

Unit Off

Tank PSI

10-15 lbs

7-11 in

4-6 oz

7-11 in

4-6 oz

Starting

Tank PSI

10-15 lbs

7-11 in

4-6 oz

7-11 in

4-6 oz

7

13240-11

60706-236

The fuel line used to connect the supply line to the 

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fuel line.  Products used will vary in different regions 

depending on availability and local codes.  Consult 

with your local fuel supplier to ensure complete com-

pliance with ALL codes. 

1.   Remove the plastic cover plug from the demand 

regulator.

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or the optional fuel solenoid..

DANGER: PERSONAL INJURY 

    

Do not use galvanized pipe in the fuel line runs. 

The galvanized coating will become eroded and 

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to the regulator or fuel valve. The obstruction could 

cause  an inoperative engine or an explosive fuel 

leak.

Size of pipe required for generators operating on 

natural gas/LP gas.

 

Length of Fuel Line*    Fuel Line Size

 

  less than 25 feet 

 3/4 inch black pipe

 

  25 to 100 feet 

 1 inch black pipe

 

  over 100 feet 

 not  recommended**

*allow an additional 3 feet for each standard elbow.  

Do not use ‘street ells’ (restrictive)

** Consult factory for fuel runs over 100 feet.

DANGER! - FIRE - PERSONAL INJURY -

    Be careful when sealing gas joints. Excessive 

sealing compound can be drawn into the solenoid, 

regulator or carburetor causing an engine malfunc-

tion or dangerous fuel leak

.

 

FUEL CONSUMPTION (Full Load) 

 

  Gasoline 

1.67 Gal/HR 

  LP Vapor 

2.2 Gal/HR  

200,932 BTU/HR

  Natural Gas 

200 cu ft/hr 

200,000 BTU/HR

 

 

FUEL PRESSURE

Correct fuel pressure cannot be stressed enough.  

The most common cause for inoperative systems is 

an inadequate or incorrect fuel pressure.  Power and 

performance of the engine is in direct relation to the 

correctness of the fuel system.  Shown below is a 

diagram of a typical L.P. or N.G. installation.  

Reference numbers 1 through 3 in the diagrams 

above are system parts supplied by customer.

Reference number 4 is the engine generator set.

Below is a table of the fuel pressure reading at each 

reference in the system.

Fuel Pressure Table

Single Regulator (L.P. Vapor only) 

1

3

4

UNIT OFF

TANKPSI

7-11 in

7-11 in

4-6 oz

4-6 oz

STARTING

TANK PSI

7-11 in

7-11 in

4-6 oz

4-6 oz

NO LOAD

TANK PSI 

7-11 in

7-11 in

  

4-6 oz

4-6 oz

FULL LOAD

TANK PSI

7-11 in

7-11 in

 

4-6 oz

4-6 oz

Two (2) Regulator System (L.P. Vapor only) 

1

2

3

4

UNIT OFF

TANK PSI 10-15 lbs

7-11 in

7-11 in

4-6 oz

4-6 oz 

STARTING

TANK PSI 10-15 lbs 

7-11 in

7-11 in

4-6 oz

4-6 oz

NO LOAD

TANK PSI 10-15 lbs 

7-11 in 

7-11 in

4-6 oz  

4-6 oz

FULL LOAD

TANK PSI   10-15 lbs 

7-11 in 

7-11 in

4-6 oz

4-6 oz

7

13240-11

60706-236

The fuel line used to connect the supply line to the 

GHPDQGUHJXODWRUPXVWEHDORFDOO\DSSURYHGÀH[LEOH

fuel line.  Products used will vary in different regions 

depending on availability and local codes.  Consult 

with your local fuel supplier to ensure complete com-

pliance with ALL codes. 

1.   Remove the plastic cover plug from the demand 

regulator.

&RQQHFWWKHÀH[IXHOOLQHWRWKHGHPDQGUHJXODWRU

or the optional fuel solenoid..

DANGER: PERSONAL INJURY 

    

Do not use galvanized pipe in the fuel line runs. 

The galvanized coating will become eroded and 

ÀDNHRIIFDXVLQJSRVVLEOHREVWUXFWLRQRUGDPDJH

to the regulator or fuel valve. The obstruction could 

cause  an inoperative engine or an explosive fuel 

leak.

Size of pipe required for generators operating on 

natural gas/LP gas.

 

Length of Fuel Line*    Fuel Line Size

 

  less than 25 feet 

 3/4 inch black pipe

 

  25 to 100 feet 

 1 inch black pipe

 

  over 100 feet 

 not  recommended**

*allow an additional 3 feet for each standard elbow.  

Do not use ‘street ells’ (restrictive)

** Consult factory for fuel runs over 100 feet.

DANGER! - FIRE - PERSONAL INJURY -

    Be careful when sealing gas joints. Excessive 

sealing compound can be drawn into the solenoid, 

regulator or carburetor causing an engine malfunc-

tion or dangerous fuel leak

.

 

FUEL CONSUMPTION (Full Load) 

 

  Gasoline 

1.67 Gal/HR 

  LP Vapor 

2.2 Gal/HR  

200,932 BTU/HR

  Natural Gas 

200 cu ft/hr 

200,000 BTU/HR

 

 

FUEL PRESSURE

Correct fuel pressure cannot be stressed enough.  

The most common cause for inoperative systems is 

an inadequate or incorrect fuel pressure.  Power and 

performance of the engine is in direct relation to the 

correctness of the fuel system.  Shown below is a 

diagram of a typical L.P. or N.G. installation.  

Reference numbers 1 through 3 in the diagrams 

above are system parts supplied by customer.

Reference number 4 is the engine generator set.

Below is a table of the fuel pressure reading at each 

reference in the system.

Fuel Pressure Table

Single Regulator (L.P. Vapor only) 

1

3

4

UNIT OFF

TANKPSI

7-11 in

7-11 in

4-6 oz

4-6 oz

STARTING

TANK PSI

7-11 in

7-11 in

4-6 oz

4-6 oz

NO LOAD

TANK PSI 

7-11 in

7-11 in

  

4-6 oz

4-6 oz

FULL LOAD

TANK PSI

7-11 in

7-11 in

 

4-6 oz

4-6 oz

Two (2) Regulator System (L.P. Vapor only) 

1

2

3

4

UNIT OFF

TANK PSI 10-15 lbs

7-11 in

7-11 in

4-6 oz

4-6 oz 

STARTING

TANK PSI 10-15 lbs 

7-11 in

7-11 in

4-6 oz

4-6 oz

NO LOAD

TANK PSI 10-15 lbs 

7-11 in 

7-11 in

4-6 oz  

4-6 oz

FULL LOAD

TANK PSI   10-15 lbs 

7-11 in 

7-11 in

4-6 oz

4-6 oz

CHANGING FUEL TYPES

These engine-generator sets are designed to run on three 

different fuels; gasoline, natural gas, and LP vapor. They 

may be easily changed from one fuel to another.

GASOLINE TO LP/NG

 

1. With the engine running, turn off the gasoline valve.

 

2. Run the engine until it runs out of fuel.

 

3. Remove the plastic insert from the demand regulator.

 

4. Install a locally approved flexible fuel line.

 

5. Connect the LP/NG fuel line to the flexible fuel line.

 

  You can’t connect the ridged mounted pipe directly.

 

6. All three units have two different hose fittings on the 

 

  top of the demand regulator. One is for LP and the 

 

  other is for NG. Make sure the hose is attached to the 

 

  proper fitting.

 

7. Turn on the vapor fuel.

 

8. Start the engine.

 

9. Apply the load to the generator.

LP/NG TO GASOLINE

 

1. With the engine running, turn off the LP/NG fuel 

   supply.

 

2. Run the engine until it runs out of fuel.

 

3. Remove the flexible fuel line from the demand 

   regulator.

 

4. Reinstall the plastic insert in the regulator.

 

5. Check to be sure the gasoline fuel valve is off.

 

6. Fill the gasoline fuel tank.

 

7. Turn on the gasoline fuel valve.

 

8. Start the engine. 

 

9. Apply the load to the generator.

If the optional Fuel Solenoid kit has been installed on the 

unit, all vapor fuel connection will be made at the 12 Volt 

gas valve.

OIL ALERT SYSTEM

This generator is equipped with a low oil shutdown system. 

The HONDA engine uses a float switch mounted inside the 

engine. If the oil level drops below a certain point, the low 

oil module on the engine will shut it down. This oil warning 

system will automatically stop the engine before the oil level 

reaches a critical danger point. This feature is designed to 

prevent costly repairs and downtime.

13240-11

8

60706-236

Natural Gas

          

2

3

4

UNIT OFF

LINE PSI 7-11 in

7-11 in

 

4-6 oz   

4-6 oz

STARTING 

LINE PSI 7-11 in

7-11 in

4-6 oz 

4-6 oz 

NO LOAD

LINE PSI 7-11 in

7-11 in

4-6 oz

4-6 oz

FULL LOAD

LINE PSI  7-11 in

7-11 in

4-6 oz

4-6 oz

Remember that whichever fuel delivery system or 

type of vapor fuel used, the fuel pressure at the 

demand regulator installed on the engine generator 

must be between 4 and 6 oz. (7-11 inches of water 

column).  Any lower pressure and the unit will starve 

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when attempting to start. 

LP TANK SIZING

The tank sizes shown below are the smallest recom-

mended tank sizes based on the outside temperature. 

Once above this minimum acceptable size, the size of 

L.P. tank used will generally depend on how long you 

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the colder it gets the slower L.P. will vaporize.  This 

is the reason for the larger tanks at low temperature.  

Minimum sizing is not based on running time. 

Temp f. 60 deg 

30 deg 

0 deg 

-20 deg 

150 gal

250 gal

500 gal 1000 gal

CHANGING FUEL TYPES

These engine generator sets are designed to run 

on three different fuels; gasoline, natural gas or LP 

vapor.  They may be easily changed from one fuel to 

another.

FROM GASOLINE TO LP/NG

1.  With the engine running turn off the gasoline  

 fuel valve.

2.  Run the engine until it runs out of fuel.

3.  Remove the plastic insert from the demand  

regulator.

 ,QVWDOODORFDOO\DSSURYHGÀH[LEOHIXHOOLQH

 &RQQHFWWKH/31*YDSRUIXHOOLQHWRWKHÀH[

-

ible fuel line. You can’t connect the black iron 

pipe dir

 $OOWKUHHXQLWVKDYHWZRGLIIHUHQWKRVH¿WWLQJV

on the top of the demand regulator. One is for  

LP and one is for Natural Gas. Make sure the  

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picture below.

7.  Turn on the vapor fuel.

8.  Start the engine.

9 .  Apply the load to the generator.

FROM LP/NG TO GASOLINE

1.  With the engine running turn off the LP/NG 

fuel supply.

2.  Run the engine until it runs out of fuel.

 5HPRYHWKHÀH[LEOHIXHOOLQHIURPWKHGHPDQG

regulator.

4.  Reinstall the plastic insert in the regulator. 

5.  Check to be sure the gasoline fuel valve is off.

6.  Fill the gasoline fuel tank.

7.  Turn on the gasoline fuel valve.

8.  Start the engine.

If the optional FUEL SOLENOID kit has been in 

stalled on the unit all vapor fuel connection will be 

made at the 12 volt gas valve.

Summary of Contents for Home power HPS12000HE

Page 1: ...ould ever need to contact us on this unit it will help us to respond to your needs faster MODEL __________________________________________________ SERIAL NUMBER _______________________________________...

Page 2: ...N CANISTER GENERATOR CARE 18 EXERCISING THE GENERATOR GENERATOR MAINTENANCE CLEANING TROUBLESHOOTING 18 RECEPTACLE WIRING DIAGRAM 19 CA EVAP EMISSION CONTROL 20 LIMITED WARRANTY 20 SAVE THESE INSTRUCT...

Page 3: ...Amps 72 36 GENERATOR Generator Manufacturer Mecc Alte Spa Generator Model Number S20FS 160 A Part Number 351836 1 Rotor Resistance 6 57 Ohms Stator Resistance 0 124 Ohms Cap Winding Resistance 0 60 O...

Page 4: ...the earth 2 FIRE HAZARD Gasoline and other fuels present a hazard of possible explosion and or fire A Do not refuel when the engine is running or hot B Keep fuel containers out of reach of children C...

Page 5: ...te performance these units should never be run in small compartments without positive fresh air flow RESTRICTED USES DO NOT remove from the cradle assembly Removal of the generator from the cradle ass...

Page 6: ...al horsepower motors take about the same amount of current to run them whether they are Repulsion Induction RI Capacitor Cap or Split Phase SP type If the electric motor is connected to a hard startin...

Page 7: ...with the recommended oil to the upper limit mark on the oil level dipstick Running the engine with a low oil level can cause engine damage This type of damage is not covered by the Distributor s Limit...

Page 8: ...d flake off causing possible obstruction or damage to the reg ulator or fuel valve The obstruction could cause an inoperative engine or an explosive fuel leak NATURAL GAS Correct fuel pressure cannot...

Page 9: ...rams above are system parts supplied by customer Reference number 4 is the engine generator set Below is a table of the fuel pressure reading at each reference in the system Fuel Pressure Table Single...

Page 10: ...came with instructions and parts list After installing the dolly kit keep instructions and parts list for future reference OPTIONAL FUEL SOLENOID KIT An optional 12 Volt DC fuel solenoid kit is availa...

Page 11: ...e to the bat terminal first Then connect the negative battery cable to the bat terminal Make sure all connections are clean and tight Reverse the sequence when disconnecting disconnect the negative ca...

Page 12: ...proved by using shorter starting cycles with time to cool off between cranking cycles Do not operate the starter more than 5 seconds and wait at least 10 seconds before operating the starter again 7 6...

Page 13: ...ment plugged into the unit and possi ble injury to the individual All engines have a tendency to slow down when a load is applied When the electrical load is connected to the generator the engine is m...

Page 14: ...GENERATORS This WINCO portable generator ships with a bonded neutral and overcurrent protection NFPA 70 refers to this as a separately derived system When connecting it to a building a transfer switch...

Page 15: ...nameplate on your generator for the amperage capabilities of your unit CAUTION EQUIPMENT DAMAGE Failure to properly limit and balance the load applied to the generator will cause the generator to prod...

Page 16: ...l can damage paint and some types of plastic Be careful not to spill fuel when filling your fuel tank Damage caused by spilled fuel is not covered under the Distributor s Limited Warranty Gasoline is...

Page 17: ...ET AIR CLEANER COVER LATCH AIR CLEANER CASE PACKING FOAM FILTER ELEMENT PAPER FILTER ELEMENT AIR CLEANER COVER WING NUT AIR CHAMBER 9 Operating the engine without an air filter or with a damaged air f...

Page 18: ...perly should it be needed in an emergency GENERATOR MAINTENANCE Any major generator service including the installation or replacement of parts should be performed only by a qualified electrical servic...

Page 19: ...19 60706 236 J 17 13240 11 60706 236 CONTROL PANEL WIRING DIAGRAM RECEPTACLE WIRING DIAGRAM...

Page 20: ...quest THERE ARE NO EXPRESS WARRANTIES OTHER THAN THOSE DESCRIBED HEREIN THERE ARE NO OTHER WARRANTIES EXPRESSED OR IMPLIED OR OTHERWISE CREATED INCLUDING BUT NOT LIMITED TO WARRANTIES OF MERCHANTABILI...

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