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5

REV B

60706-231

UNIT CAPABILITIES

GENERATOR CONNECTIONS

The diagram below represents this 15,000 watt (rated output) 

generator. A & B represent the 120 volt output legs of this generator. 

Up to 7500 watts at 120 volts (45 Amps) can be drawn from the 

receptacles attached to either A or B output legs. This generator is 

capable of producing 62.5 Amps of 240 volt current at C. Check the 

appliance or tool nameplates for the current and voltage to insure 

compatibility. Remember that power taken from C reduces the power 

available at equally both A and B and vice versa.

Check the appliance or tool nameplates for the current and voltage 

to ensure compatibility. Remember tha power utilized from C reduces 

the power available from both A and B and vice versa. The EC22000 

utilizes the same format with A and B being 9500 Watts and C being 

19,000 Watts.

STARTING ELECTRIC MOTORS

Electric motors require much more current (amps) to start them than to 

run them. Some motors, particularly low cost split-phase motors, are 

very hard  to start and require 5 to 7 times as much starting current as 

running current. Capacitor motors are easier to start and usually require 

2 to 4 times as much starting current as running current. Repulsion 

Induction motors are the easiest to start and require only 1 1/2 to 2 1/2 

times as much starting as running current.

Most fractional horsepower motors take about the same amount 

of current to run them whether they are Repulsion Induction (RI), 

Capacitor (Cap), or Split-Phase (SP) type.

If the electric motor is connected to a hard starting load such as an air 

compressor, it will require more starting current. If it is connected to a 

light load, or no load such as a power saw, it will require less starting 

current. The exact requirement will also vary with the brand or design 

of the motor.

Self-exciting generators respond to severe overloading differently than 

utility power. When overloaded, the engine is not able to supply enough 

power to bring the electric motor up to operating speed. The generator 

responds with high initial starting current, but the engine speed drops 

sharply. The overload may stall the engine. If allowed to operate at very 

low speeds, the electric motor starting winding will burn out in a short 

time. The generator winding might also be damaged.

CAUTION: EQUIPMENT DAMAGE

Running the generator set under these conditions may result in 

damage to the generator stator as well as the motor winding.

The heavy surge of current required for starting motors is required for 

only an instant. The generator will not be damaged if it can bring the 

motor up to speed in a few seconds of time. If difficulty is experienced 

in starting motors, turn all other electrical loads off and if possible 

reduce the load on the electric motor.

PREPARING THE UNIT 

UNPACKING

CAUTION: EQUIPMENT DAMAGE

THIS UNIT HAS BEEN SHIPPED WITHOUT OIL. Failure to maintain 

the engine oil at the proper level will result in serious engine damage.

When you unpack your engine-generator set be sure to remove  all the 

information sheets and manuals from the carton.

1. As you receive your unit, it is critical to check it for any damage. If 

any damage is noted, it is always easiest to refuse the shipment and 

let WINCO take care of the freight claim. If you sign for the unit, the 

transfer of the ownership requires that you file the freight claim

2. Before proceeding with the preparations of your new generator 

for operation, take a couple of minutes to ensure the unit you have 

received is the correct model and review the specification pages in this 

manual to ensure that this unit meets your job requirements.

VENTILATION

These engine generator sets use large amounts of fresh air for cooling. 

When designing plans for your installation, special attention must be 

paid to the flow of hot air from both the engine and the generator. 

Both the engine and the generator must be supplied with a constant 

flow of fresh air from the outside to ensure they don’t overheat. Some 

provision must be made to remove the hot air out the enclosure. 

Ambient temperature around the unit should not exceed 122°F. 

Engine or generator failures resulting from inadequate ventilation 

are considered abuse and not covered by the generator or engine 

manufacturer’s warranty.

The engine exhaust from this engine must be vented to the outside. 

When venting hot exhaust through any type of flammable wall be sure 

to use exhaust thimbles to prevent fires.

WARNING:

Failure to properly vent out the exhaust out of an enclosure can and will 

kill you. Carbon monoxide is both invisible and orderless, it can build up 

very rapidly in any enclosure not properly vented.

Summary of Contents for EC18000VE/A

Page 1: ...WINCO INC 225 S CORDOVA AVE LE CENTER MN 56057 507 357 6821 SERVICE DEPT 507 357 6831 www wincogen com INSTALLATION AND OPERATORS EC18000VE A EC22000VE A GENERATORS MANUAL...

Page 2: ...lected a high quality precision engineered generator designed and tested to give you years of satisfactory service To get the best performance from your new generator it is important that you carefull...

Page 3: ...0 006 in Exhaust Valve Clearance 0 007 0 009 in Oil Capacity 78 80 oz 2 4 2 5 qts EC22000VE Starting Watts 22 000 22 000 22 000 22 000 Running Watts 19 000 19 000 19 000 19 000 Volts 120 240 120 208...

Page 4: ...area clean A Remove all grease ice snow or materials that create slippery conditions around the unit B Remove any rags or other materials that could create a potential fire hazard C Carefully clean up...

Page 5: ...burn out in a short time The generator winding might also be damaged CAUTION EQUIPMENT DAMAGE Running the generator set under these conditions may result in damage to the generator stator as well as...

Page 6: ...greater lift is required it may be necessary to provide an additional electric fuel pump to ensure the engine get a sufficient flow of fuel 2 EPA regulations require the installation of a carbon cani...

Page 7: ...parks flames and burning cigarettes away from the battery Ventilate the area when charging or using the battery in an enclosed space Lead acid batteries contain sulfuric acid which causes severe burns...

Page 8: ...Although individual units and models vary slightly the normal voltage and frequency of the engine generator described in this manual are approximately as follows under varying loads LOAD vs OUTPUT Ge...

Page 9: ...allations will require different grounding requirements Depending on your installation ensure that the ground meets your governing codes WIRING For your safety all wiring must be done by a qualified e...

Page 10: ...or the proper grade of oil based on your operating temperature NOTE This engine requires 78 to 80 ounces of oil if it is completely drained Use caution when re lling the engine as some residual oil ma...

Page 11: ...Defective rotor field Defective capacitor EC18000VE Circuit breaker trips Defective load Defective receptacle Excessive load Voltage too high Engine speed is too high Generator overheating Overloaded...

Page 12: ...ED USE IS PROHIBITED ALL DIMESNIONS INCH 4 27 2012 EC22000VE A R 19022 000 19022 000 PJY 4 27 2012 TOLERANCE 0 0625 DECIMAL 1 DEG ANGULAR 21 161 19018 000 PART 4 26 2012 TOLERANCE MODEL CHK D BY ENG A...

Page 13: ...13 REV B 60706 231 EC18000VE EC22000VE DISTRIBUTION WIRING SCHEMATICS 120 240 SINGLE PHASE 120 208 120 240 THREE PHASE 277 480 THREE PHASE...

Page 14: ...OW WYE THREE PHASE LO 120 208 VOLTS THREE PHASE HIGH WYE 277 480 VOLTS Page 14 0210 10 REV B 60706 197 EE PHASE AC WIRING H AND LOW WYE THREE PHASE LOW WYE 120 208 VOLTS E HIGH WYE S EC22000VE AC WIRI...

Page 15: ...REV B THREE PHASE AC WIRING D SINGLE PHASE AC WIRING SINGLE PHASE 120 240 VOLTS THREE PHASE D 120 240 VOLTS E PHASE AC WIRING DELTA E PHASE AC WIRING GLE PHASE 240 VOLTS THREE PHASE DELTA 120 240 VOLT...

Page 16: ...rticular purpose are limited to 24 months from date of purchase In no event is WINCO liable for incidental or consequential damages Note Some states do not allow limitation on the duration of implied...

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