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10

REV C

OPM-118

CONNECTING THE LOADS

The engine-generator covered in this manual was designed for portable 

use. Do NOT operate indoors. The unit should be stored in a warm, dry 

location. Move the unit outdoors to a flat, dry location for use.

WARNING: PERSONAL DANGER:

Operating any engine driven generator without proper air flow can 

result in personal injury or death. DO NOT operate this unit inside a 

home or garage, near vents or windows, or anywhere carbon monoxide 

gas could accumulate. 

APPLYING THE LOADS

Allow the engine to warm up for two or three minutes before applying 

any load. This will allow the engine to reach normal operating 

temperature and oil to circulate throughout the engine. A short warm-

up time will permit the engine to work more efficiently when the load is 

applied and will reduce the wear in the engine, extending its life.

Receptacles have been provided to allow loads to be connected to the 

generator. The loads should be added one at a time. If a large motor 

is being started: or multiple motors are being started, they should be 

started individually and the largest should be started first.

CAUTION: EQUIPMENT OVERLOAD

Keep the generator load within in the generator and receptacle 

nameplate rating. Overloading may cause damage to the generator 

and/or the loads.

Most electric tools and appliances will have the voltage and amperage 

requirements on their individual nameplates. When in doubt, consult 

the manufacturer or a local electrician. The nameplate amperage rating 

for electric motors can be misleading. See “Starting Electric Motors” in 

the Unit Capabilities. 

These engine-generator sets are inherently self regulating based on 

engine speed. The engine governor will automatically adjust itself to 

the load. No harm to the generator will result if it is operated with no 

load connected. Proper utilization of the receptacles located on the 

control panel is necessary to prevent damage to either the receptacles 

or the generator. The generator is a limited source of electrical power, 

therefore, pay special attention to the receptacle and generator ratings. 

The nameplate rating can be obtained through a single receptacle as 

long as the receptacles amperage rating is not exceeded.

GROUNDING

Proper grounding of your generator is application dependent. Carefully 

evaluate your planned use of your generator to understand which 

grounding you require. If you are not sure what to do, contact a 

competent professional to assist you. The NFPA 70 250:34-35 are good 

technical references.  

STANDARD PORTABLE GENERATOR

Your WINCO portable generator ships with a bonded neutral. You can 

safely use this generator without external grounding as long as all 

loads are powered through the receptacle panel. 

VEHICLE-MOUNTED GENERATOR

Your WINCO portable generator ships with a bonded neutral. When 

mounted to a vehicle to safely distribute power it is necessary that 

the generator frame is bonded to the vehicle frame. The generator 

should only supply equipment that is cord and plug connected through 

receptacles mounted on the generator or the vehicle. 

PERMANENTLY INSTALLED GENERATORS

This WINCO portable generator ships with a bonded neutral and 

overcurrent protection. NFPA 70 refers to this as a “separately derived 

system.” When connecting it to a building a transfer switch specifically 

designed for GFCI and bonded neutral generators is required. 

WIRING

Plug your tools such as drills, saws, blowers, sump pump, and 

other items to be powered directly into the generator receptacles. 

Before plugging in all the tools and cord sets, recheck the rating 

of the generator set. Be sure it can handle the intended load and 

is compatible with the voltage, phase, and current ratings. ‘Hard 

wiring’ this unit directly into a temporary construction site electrical 

system is 

NOT A SIMPLE DO-IT-YOURSELF JOB. 

For your safety, 

all wiring must be done by a qualified electrician and conform to the 

National Electric Code and comply with all state and local codes and 

regulations. Check with local authorities before proceeding.

WARNING: PERSONAL DANGER

A fully isolated, double pole double throw manual transfer switch must 

be installed any time a generator is being connected to an existing 

distribution system.

  1. These engine-generator sets are designed for portable heavy duty 

    commercial use. Receptacles are provided on the control panel to 

    permit 120 and 240 Volt portable appliances and tools to be 

    plugged directly into them. A 4-wire receptacle (two hot, one 

    ground, and one neutral) has been provided on the control panel    

    for use in temporary power applications requiring 120/240 Volt 

  power. 

  2. If the generator set is connected to an existing distribution 

    system, a fully isolated manual transfer switch must be installed. 

Summary of Contents for DP5000/T

Page 1: ...TORS DP5000 T GENERATOR MANUAL 5 9 6 216 5 9 51 6 5 37 21 7 33 3 25 1 6 0 5 5 029 6 0 5 5 37 21 47 2 7 66 0 6 5 6 5 51 1 7 27 685 6 1 2 3257 0 167 7 21 5 2 86 2876 3 6 6 5 1 21 27 685 6 1 335 7 7 3 7 7 7 5 1 02 3 57 6 0 7 6 5 1 217 16 35235 7 5 1 250 7 21 21 1 72 1 2 81 87 25 86 6 352 7 0 61 216 1 1 352 5 72 5 1 0 1 8 5 RI 5 ...

Page 2: ...tenance of the generator Read and understand all instructions in the manual before starting and operating the generator USING THIS MANUAL Congratulations on your choice of a WINCO generator You have selected a high quality precision engineered generator designed and tested to give you years of satisfactory service To get the best performance from your new generator it is important that you careful...

Page 3: ...RT2VMT2 Code GCBGT Spark Plugs BPR5ES NGK Air Filter 17211 899 000 Spark Plug Gap 0 030 in Intake Valve Clearance 0 006 0 0008 in Exhaust Valve Clearance 0 008 0 0008 in Oil Capacity 38 4 oz 1 2 qts TESTING POLICY Before any generator is shipped from the factory it is fully checked for performance The generator is loaded to its full capacity and the voltage current and frequency are carefully chec...

Page 4: ...arth 2 FIRE HAZARD Gasoline and other fuels present a hazard of possible explosion and or fire A Do not refuel when the engine is running or hot B Keep fuel containers out of reach of children C Do not smoke or use open flame near the generator set or fuel tank D Keep a fire extinguisher nearby and know its proper use Fire extinguishers rated ABC by NFPA are appropriate E Store fuel only in an app...

Page 5: ... may cause excessive vibration and damage to the engine generator set DO NOT operate and or store the unit outside during inclement weather without adequate protection from the elements Failure to do so will damage the unit DO NOT install and operate this generator in a small compartment i e generator compartments of vehicles motor homes or travel trailers These compartments will not allow enough ...

Page 6: ... EQUIPMENT DAMAGE Running the generator set under these conditions may result in damage to the generator stator as well as the motor winding The heavy surge of current required for starting motors is required for only an instant The generator will not be damaged if it can bring the motor up to speed in a few seconds of time If difficulty is experienced in starting motors turn all other electrical ...

Page 7: ...utomatically stop the engine before the oil level reaches critical danger point This feature is designed to prevent costly repairs and downtime CAUTION EQUIPMENT DAMAGE Allowing the engine to shutdown repeatedly on low oil level may cause excessive wear which can be cumulative GASOLINE When using gasoline always use fresh clean unleaded fuel The engine is certified to operate on unleaded gasoline ...

Page 8: ...eturn it gently to prevent damage to the starter 7 If the choke rod has been moved to the CLOSED position to start the engine gradually move it to the OPEN position as the engine warms up 8 The engine should promptly come up to operating speed CAUTION EQUIPMENT DAMAGE Never permit the choke to remain on after the engine has run for a short time It is not necessary to choke the engine when it is wa...

Page 9: ...le effect in the operation of motors lights and most appliances However electronic equipment and clocks will be affected if correct RPM is not maintained See Load vs Output chart Although individual units and models vary slightly the normal voltage and frequency of the engine generator described in this manual are approximately as follows under varying loads LOAD vs OUTPUT Generator Load Speed RPM...

Page 10: ...pplication dependent Carefully evaluate your planned use of your generator to understand which grounding you require If you are not sure what to do contact a competent professional to assist you The NFPA 70 250 34 35 are good technical references STANDARD PORTABLE GENERATOR Your WINCO portable generator ships with a bonded neutral You can safely use this generator without external grounding as lon...

Page 11: ...ding to all applicable codes The electrician will move the critical circuits to be powered during the outage to the emergency panel Keep in mind only a limited amount of amperage is available from the generator set Some circuit breakers may still have to be turned off to prevent an overload on the generator during the initial start up See the nameplate on your generator for the amperage capabiliti...

Page 12: ... quarts of oil if it is completely drained Use caution when refilling the engine as some residual oil may have remained in the engine Always use the dipstick when filling the engine with oil to prevent overfilling 6 After warming up the engine recheck the oil level and refill as necessary to bring it to the proper level DUAL ELEMENT AIR FILTER Check maintenance schedule for recommended service per...

Page 13: ...ese areas clean may cause overheating and permanent damage to the unit 2 Periodically clean muffler area to remove all grass dirt and combustible debris to prevent a fire 3 On engine mufflers equipped with spark arresters the spark arrester must be removed every 50 hours for cleaning and inspection Replace if damaged 1 Unsnap the air cleaner cover clips remove the air cleaner cover and remove the ...

Page 14: ...efective capacitor Circuit breaker trips Defective load Defective receptacle Excessive load Problem Possible Causes Voltage too high Engine speed is too high Generator overheating Overloaded Insufficient ventilation No output voltage Short in load disconnect Tripped or defective circuit breaker Broken or loose wire Defective receptacle No residual magnetism in generator Defective stator Defective ...

Page 15: ...15 REV C OPM 118 RECEPTACLE PANEL WIRING DIAGRAM GND TIME METER ...

Page 16: ...ce consumables or labor This warranty does not cover travel time mileage or labor for removal or re installation of WINCO product from its application Normal wear and tear Costs of rental equipment WINCO does not warrant engines Engines are covered exclusively by the warranties of their respective manufacturers WINCO does not warrant component parts that are warranted by their respective manufactu...

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