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Winchester by Mortex Products Inc. / Fort Worth, TX 76106

   

 

 

WG   Installation Instructions

Winchester Gas Furnace

 

 

 

 

 

 

 

 Installation Instructions

INSTALL FURNACE

Prior to installing furnace, fuel and A/C line opening 

may be cut in. See Fig. D

1.   Remove upper and lower furnace doors.
2.   Slide furnace onto floor base and push back until    

 

cabinet is against rear flange of floor base.

3.   Secure furnace to floor with fastners

 

such as screws at right and left front inside   

 

 

corners of cabinet.

4.   Attach pipe strap at top of furnace to alcove or     

 

closet framing, or fasten through furnace front   

 

 

edge cabinet sides to wood framing.

RJ - SERIES ROOF JACK

 

G18D’s are sealed combustion furnaces tested and 

listed for use 

ONLY

 with 

RJ — Series Roof Jack Venting 

System. 

Furnace exhaust gases vent outdoors through 

the inner pipe of the RJ — Series “pipe-within-a-pipe” 

vent system. The space between the outer and inner 

pipes is used to bring in outside combustion air for the 

burner.

 7

 Do not install furnace with any other type of 

venting system. 

A HAZARDOUS CONDITION MAY 

RESULT.

 

FURNACE

W/COIL CASE

SIDE

VIEW

FURNACE

W/COIL CASE

SIDE

VIEW

56“

A

A

COMBUSTION AIR

COMBUSTION AIR

COMBUSTION AIR

COMBUSTION AIR

EXHAUST GASES

EXHAUST GASES

WARM AIR DUCT

DUCT CONNECTOR

WARM AIR DUCT

DUCT CONNECTOR

FLOOR

FLOOR

FLOOR PLATE

FLOOR PLATE

THIS JOINT MAY BE

    ABOVE CEILING

17 1/2”

19 1/2”

3/12 PITCH ROOF

FLAT-BOW RAFTER ROOF

FURNACE SERIES

FURNACE SERIES

WGSH, 56" H

WGFD, 77 1/2" H

PART NO.

TELESCOPING

FOR: FLAT OR

"A"

"A"

ROOF JACK BODY

RANGE

SLOPED ROOF

ADJUSTABLE HEIGHT

ADJUSTABLE HEIGHT

90-RJF1729-AL

17" - 29"

FLAT

73" - 85"

94 1/2" - 106 1/2"

90-RJF2551-AL

25" - 51"

FLAT

81" - 107"

102 1/2" - 128 1/2"

90-RJS1729-AL

17" - 29"

3/12

73" - 85"

94 1/2" - 106 1/2"

90-RJS2551-AL

25" - 51"

3/12

81" - 107"

102 1/2" - 128 1/2"

90-RJS3868-AL

38" - 68"

3/12

94" - 124"

115 1/2" - 145 1/2"

90-RJS6399-AL

63" - 99"

3/12

119" - 155"

140 1/2 - 176 1/2"

PART NO.

MUST USE

ROOF JACK CROWN

WITH:

90-RJCRWN-AL

ROOF JACK BODY

THE SEALED COMBUSTION VENT SYSTEM CONSISTS OF:

ROOF JACK BODY AND ROOF JACK CROWN

or

77 1/2”

56“

or

77 1/2”

Summary of Contents for WG SERIES

Page 1: ...ranty CHECKLIST FURNACE START UP 1 Has furnace roof jack crown been correctly installed 2 Has the furnace gas valve and burner orifice been cleaned 3 Is the gas line outlet pressure set for the fuel u...

Page 2: ...0 X 1 For elevations above 2 000 feet reduce input 4 for each 1 000 ft elevation above sea level Must Use RJS Roof Jack for Sloped Roof or RJF Roof Jack for Flat Roof 1 2 FPT 115 VAC 60 Hz 1 PH 15 Amp...

Page 3: ...ATION STANDARDS CODE COMPLIANCE The installer shall become familiar with and follow all local codes and regulations which govern the installation of this furnace Where applicable local codes may take...

Page 4: ...The cross sectional area of the return system when located in the floor or ceiling of the manufactured home leading into the closet is to be not less than that of the opening specified on the applian...

Page 5: ...Winchester by Mortex Products Inc Fort Worth TX 76106 WG Installation Instructions Winchester Gas Furnace Installation Instructions 5...

Page 6: ...Furnace Installation Instructions Winchester by Mortex Products Inc Fort Worth TX 76106 WG Installation Instructions 6 FIG E Duct Connector 90 DCU0 01 1 4 90 DCU0 01 6 8 90 DCU0 01 8 12 FIG E Duct Con...

Page 7: ...bring in outside combustion air for the burner 7 Do not install furnace with any other type of venting system A HAZARDOUS CONDITION MAY RESULT FURNACE W COIL CASE SIDE VIEW FURNACE W COIL CASE SIDE V...

Page 8: ...e 7 collar 5 Check and make sure the combustion air pipe is fully seated Then drive a 10 sheet metal screw attaching pipe firmly to furnace collar 6 Install optional ceiling trim ring 90 TRM RNG 7 On...

Page 9: ...d a door Choose a location where the temerature will be reasonbly representative of other living areas the thermostat is controlling CONNECT THERMOSTAT WIRES When installing a furnace with a cooling c...

Page 10: ...input to the furnace is too high due to excessive pressure wrong size burner orifice no orifice high altitude etc the burner flame will be sooty especially with Propane gas This type of furnace operat...

Page 11: ...SIZE PART NO ORIF DIA DRILL SIZE PART NO ORIF DIA DRILL SIZE PART NO ORIF DIA DRILL SIZE SEA LEVEL 75AG 086 0 086 44 75AG 0935 0 0935 42 75AG 096 0 096 41 75AG 104 0 104 37 2000 75AG 082 0 082 45 75AG...

Page 12: ...ning is installed 2 Check to make sure that electrical power is on at the furnace and the furnce breaker has not tripped 3 Make sure that the filters are clean and return grills are not obstructed The...

Page 13: ...12 OR 42 BLOWER 10 X 8 WHEEL 1 3 HP 3 SPD MOTOR Accessory PN 87 1008 312A1 CFM NO COIL LO 980 950 910 875 825 MED 1220 1170 1120 1065 1015 HI 1460 1400 1340 1270 1195 CFM WITH COIL LO 945 905 865 815...

Page 14: ...uctions HEAT ONLY MODELS UTEC TI BOARD WIRING DIAGRAM FLASH CODES 1 FLASH IGNITION FAILURE 2 FLASHES STEADY ON 3 FLASHES 4 FLASHES 5 FLASHES NORMAL OPERATION COMBUSTION AIR SWITCH FAILED TO CLOSE COMB...

Page 15: ...OARD WIRING DIAGRAM FLASH CODES 1 FLASH IGNITION FAILURE 2 FLASHES STEADY ON 3 FLASHES 4 FLASHES 5 FLASHES NORMAL OPERATION COMBUSTION AIR SWITCH FAILED TO CLOSE COMBUSTION AIR SWITCH STUCK CLOSED LIM...

Page 16: ...ons COROLA BOARD WIRING DIAGRAM FLASH CODES 1 FLASH IGNITION FAILURE 2 FLASHES STEADY ON 3 FLASHES 4 FLASHES 5 FLASHES NORMAL OPERATION COMBUSTION AIR SWITCH FAILED TO CLOSE COMBUSTION AIR SWITCH STUC...

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