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Winchester Gas Furnace

 

 

 

 

 

 

 

 Installation Instructions

Winchester by Mortex Products Inc. / Fort Worth, TX 76106

   

 

 

      WG   Installation Instructions

  

2

Model No.

WGSH-6000

WGSH-7000

WGSH-7700

WGSH-9000

WGSH-7042

WGFD-7742

WGFD-9042

WGSH-6060

WGSH-7060

WGFD-7760

WGFD-9060

Input, BTUH

60,000

70,000

77,000

90,000

60,000

70,000

77,000

90,000

60,000

70,000

77,000

90,000

Output, BTUH

48,000

56,000

61,600

72,000

48,000

56,000

61,600

72,000

48,000

56,000

61,600

72,000

AFUE, %

80

80

80

80

80

80

80

80

80

80

80

80

With A-Coil Cabinet

YES

YES

YES

YES

YES

YES

YES

YES

YES

YES

YES

YES

Ignition Type

Auto-Elect

Auto-Elect

Auto-Elect

Auto-elect

Auto-Elect

Auto-Elect

Auto-Elect

Auto-elect

Auto-Elect

Auto-Elect

Auto-Elect

Auto-elect

Air Temperature Rise, Range - F

40-70

40-70

40-70

45-75

40-70

40-70

40-70

45-75

40-70

40-70

40-70

45-75

Designed Max Outlet Air Temp-F

170

170

170

175

170

170

170

175

170

170

170

175

Natural Gas Orifice Size

27

22

19

17

27

22

19

17

27

22

19

17

Propane (LP)  Gas Orifice Size

44

42

41

37

44

42

41

37

44

42

41

37

Blower-Heat or Heat/Cool

Max. External SP (Duct), In. W.C.

Fuel

High Alitiude

Furnace Flue Pipe

Gas Connection 

Electric Service

Fuse or Circuit Breaker

Thermostat Circuit

Filters

10 X 8, 1/3 HP, 3 SPD

10 X 8, 3/4 HP, 4 SPD

10 X 8, 1/4 HP, 2 SPD

0.3

Natural Gas (Factory Equipped) - LP Orifice Furnished

24 VAC, 60 Hz, 40VA

2 - 16" X 20" X 1"

For elevations above 2,000 feet, reduce input 4% for each 1,000 ft. elevation above sea level

Must Use RJS Roof Jack for Sloped Roof or RJF Roof Jack for Flat Roof

1/2" FPT

115 VAC, 60 Hz, 1 PH

15 Amp

80 AFUE - AUTOMATIC HOT SURFACE IGNITION

PRODUCT CODE

ACCESSORIES

PART NO.

DESCRIPTION

NOTES

90-RJF1729-AL Body, Roof Jack, Gas-FLAT

Height 94 1/2 X 106 1/2

90-RJF2551-AL Body, Roof Jack, Gas-FLAT

Height 102 1/2 X 128 1/2

90-RJS1729-AL Body, Roof Jack, Gas-SLOPE 3/12

Height 94 1/2 X 106 1/2

90-RJS2551-AL Body, Roof Jack, Gas-SLOPE 3/12

Height 102 1/2 X 128 1/2

90-RJS3868-AL Body, Roof Jack, Gas-SLOPE 3/12

Height 115 1/2 X 145 1/2

90-RJS6399-AL Body, Roof Jack, Gas-SLOPE 3/12

Height 140 1/2 X 176 1/2

90-RJCRWN-AL Crown, Roof Jack, Gas

Use w/ Gas Roof Jack Body

90-TRN-RNG

Ceiling Trim Ring, Roof Jack

Trim out to inside RJ - Pipe

RJTRC

Kit, Transit - Roof Jack -- Cap & Label

For transport-Remove on site

90-OUTXT16-AL Roof Jack Outdoor Extension - Gas 16"

Extend pipes / crown - 16 in.

90-INXST10-AL Roof Jack Indoor Extension - Gas 10"

Extend pipes / crown - 10 in.

90-RJS56

5-6/ 12 Slope, Roof Saddle Adapter

Add to RJS 3/12 Roof Jack

90-DCU0-01

86AA0013 Duct Conn + 87FB0005 Flr Base

Floor to Duck 1 in. - 4 in.

90-DCU0-02

86AA0014 Duct Conn + 87FB0005 Flr Base

Floor to Duck 6 in. - 8 in. STD

90-DCU0-03

86AA0015 Duct Conn + 87FB0005 Flr Base

Floor to Duck 8 in. - 12 in.

90-CABEXT4

White, Top, Cabinet Extender Plate

Fill alcove 76" top opening

W

G

F

D

-

60

42

Winchester Gas F = Furnace

H = Heating Only

Up To Number of

S = Short

D - Downflow

Tons of Cooling

Heating 

Input

WGSH-6042

Summary of Contents for WG SERIES

Page 1: ...ranty CHECKLIST FURNACE START UP 1 Has furnace roof jack crown been correctly installed 2 Has the furnace gas valve and burner orifice been cleaned 3 Is the gas line outlet pressure set for the fuel u...

Page 2: ...0 X 1 For elevations above 2 000 feet reduce input 4 for each 1 000 ft elevation above sea level Must Use RJS Roof Jack for Sloped Roof or RJF Roof Jack for Flat Roof 1 2 FPT 115 VAC 60 Hz 1 PH 15 Amp...

Page 3: ...ATION STANDARDS CODE COMPLIANCE The installer shall become familiar with and follow all local codes and regulations which govern the installation of this furnace Where applicable local codes may take...

Page 4: ...The cross sectional area of the return system when located in the floor or ceiling of the manufactured home leading into the closet is to be not less than that of the opening specified on the applian...

Page 5: ...Winchester by Mortex Products Inc Fort Worth TX 76106 WG Installation Instructions Winchester Gas Furnace Installation Instructions 5...

Page 6: ...Furnace Installation Instructions Winchester by Mortex Products Inc Fort Worth TX 76106 WG Installation Instructions 6 FIG E Duct Connector 90 DCU0 01 1 4 90 DCU0 01 6 8 90 DCU0 01 8 12 FIG E Duct Con...

Page 7: ...bring in outside combustion air for the burner 7 Do not install furnace with any other type of venting system A HAZARDOUS CONDITION MAY RESULT FURNACE W COIL CASE SIDE VIEW FURNACE W COIL CASE SIDE V...

Page 8: ...e 7 collar 5 Check and make sure the combustion air pipe is fully seated Then drive a 10 sheet metal screw attaching pipe firmly to furnace collar 6 Install optional ceiling trim ring 90 TRM RNG 7 On...

Page 9: ...d a door Choose a location where the temerature will be reasonbly representative of other living areas the thermostat is controlling CONNECT THERMOSTAT WIRES When installing a furnace with a cooling c...

Page 10: ...input to the furnace is too high due to excessive pressure wrong size burner orifice no orifice high altitude etc the burner flame will be sooty especially with Propane gas This type of furnace operat...

Page 11: ...SIZE PART NO ORIF DIA DRILL SIZE PART NO ORIF DIA DRILL SIZE PART NO ORIF DIA DRILL SIZE SEA LEVEL 75AG 086 0 086 44 75AG 0935 0 0935 42 75AG 096 0 096 41 75AG 104 0 104 37 2000 75AG 082 0 082 45 75AG...

Page 12: ...ning is installed 2 Check to make sure that electrical power is on at the furnace and the furnce breaker has not tripped 3 Make sure that the filters are clean and return grills are not obstructed The...

Page 13: ...12 OR 42 BLOWER 10 X 8 WHEEL 1 3 HP 3 SPD MOTOR Accessory PN 87 1008 312A1 CFM NO COIL LO 980 950 910 875 825 MED 1220 1170 1120 1065 1015 HI 1460 1400 1340 1270 1195 CFM WITH COIL LO 945 905 865 815...

Page 14: ...uctions HEAT ONLY MODELS UTEC TI BOARD WIRING DIAGRAM FLASH CODES 1 FLASH IGNITION FAILURE 2 FLASHES STEADY ON 3 FLASHES 4 FLASHES 5 FLASHES NORMAL OPERATION COMBUSTION AIR SWITCH FAILED TO CLOSE COMB...

Page 15: ...OARD WIRING DIAGRAM FLASH CODES 1 FLASH IGNITION FAILURE 2 FLASHES STEADY ON 3 FLASHES 4 FLASHES 5 FLASHES NORMAL OPERATION COMBUSTION AIR SWITCH FAILED TO CLOSE COMBUSTION AIR SWITCH STUCK CLOSED LIM...

Page 16: ...ons COROLA BOARD WIRING DIAGRAM FLASH CODES 1 FLASH IGNITION FAILURE 2 FLASHES STEADY ON 3 FLASHES 4 FLASHES 5 FLASHES NORMAL OPERATION COMBUSTION AIR SWITCH FAILED TO CLOSE COMBUSTION AIR SWITCH STUC...

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